Installation, testing and commissioning of 2.5 cusec x 126m head pump motor set along with allied works at LIS Kundra.

Amount

Installation, testing and commissioning of 2.5 cusec x 126m head pump motor set along with allied works at LIS Kundra.

Decoupling of 2.5 cusec x 126m head pump motor set from its base frame lying at divisional store of MICD Jammu since last ten years. Loading the same in the mechanical transport vehicle with the help of crane, manual labour, other tools & tackles and shifting the same in mechanical transport to workshop for checking of motor and pump, unloading the pump set in workshop and then dismantling the motor from the stator, removing of dust/foreign material from the stator/rotor by washing with petrol, varnishing of stator with high quality varnish, assembling of motor after proper drying and then , greasing the bearings of the motor/pump, loading again in mechanical transport with the help crane, tools and tackles shifting to the nearest motorable location near LIS Kundra in district Reasi. Unloading of the machinery safely using crane, manual labour, tools & tackles near LIS Kundra. Further shifting of machinery to LIS Kundra through tough hilly terrain approximately 1.5 Km by using manual labour by way of using channels, ropes, bamboo sticks, wooden logs, angles and other tools & tackles required for safe shifting of the machinery by head load and dragging the machinery on channels after making pathway by cutting bushes and any other temporary arrangement during the execution of the job and then stacking at site. Construction of foundation block of size (2.25m x1mx1.5m) by way of digging a pit of suitable size and removal of excavated material upto the lead of 50 metres manually using tools and tackles for installation of pumping unit and laying of cement concrete in 1:1½:3 ratios through out the block It includes providing, straightening, cutting, bending, binding and laying in position of 10mm dia reinforcement steel making a mesh by spacing not more than6 inch square between the TMT bars, proper curing and finishing of exposed portion. The job includes providing, fabrication and erection in position of 6 Nos anchor bolts with one end threaded and other end at the base concreted with the anchoring. The job may include any other fabrication work required for proper fitting/alignment of pumping unit as per site conditions. The foundation bolts are to be welded to steel reinforcement of foundation block in proper alignment and spacing with respect to base frame properly leveled and sealed to the required position. Placing of base frame on newly constructed RCC foundation block. Complete job including cost of material, carriage, labour, shuttering charges, consumable and hire charges and mobilization of connected machinery/equipment, handling, loading, unloading, transportation, stacking and repair to surrounding floor damaged during digging and installation work including curing, installation of HC pump motor set of 2.5 cusec discharge on the base frame, coupling the pump with motor and then making proper alignment. Providing, Fabrication and fitting of suction line for HCP using 200mm dia 7 mm thick M.S. pipes as per requirement from suction side of pump to sump tank. Providing and fitting of 200 mm dia, 12 mm thick, M.S flanges to the ends of the MS Pipes by way of welding with superior quality welding electrodes as per requirement. Providing and fitting of 200 mm dia M.S Bends (both long and short) welded with M.S flanges or end of the M.S. pipe as per requirement. P/F of 01 No. 200 mm dia foot valve ( Heavy Duty) of standard make to the suction line by way of providing/fitting of rubber gaskets in between flanges, nuts and bolts The alignment of the suction lines must be perfect It involves proper cutting of pipe and fitting with proper bends . The job also involves fabrication of saddle support for suction pipe out of suitable M.S. angle the support should have proper pods for anchorage. Providing and laying of delivery line for HCP using 150mm dia, 7mm thick M.S. pipes as per requirement. Providing and fitting of 150 mm dia, 12 mm thick, M.S. flanges with standard holes to the ends of the M.S. Pipes by way of welding as per requirement with superior quality electrodes. Providing and fitting of 150 mm dia M.S Bends (both long and short) welded with M.S flanges or end of the M.S. pipe if required as per site. P/F of 01 No. 150 mm dia, sluice valve and NRV (heavy duty) on the delivery line by way of placing rubber gaskets in between flanges and the Valve and tightening them with the nuts and bolts.job also includes connecting of 150 mm dia delivery pipe with water manifold at proper place so as to avoid any tarbulance in the already installed 300 mm dia water manifold. Providing/fitting of new G.I pipe for priming 1.5 inch dia approx 5 meter as per site requirement by connecting of suction line of newly installed pump with already installed priming pump by providing/fitting of new ball valve, socket, bends ,nipples, union, nuts, bolts and rubber gasket etc and then making connection with M.S. pipe properly with the help of welding set and other tools and tackles are to be provided as per requirement. The welding must be of superior quality and the welding rod used must be confirming to ISI Standard make. The workmanship must be of the highest quality. The job also includes painting of all the pipes using superior quality paint in two coats. The complete job includes the cost of materials such as 150 mm dia and 200 mm dia M.S. pipes,40 mm dia G.I.pipe for priming including ball valve,/other fitting material, sluice valve and NRV( Heavy Duty) 150 mm dia each, foot valve 200 mm dia, nuts and bolts, gasket, paint, welding material, other tools and tackles, skilled and non skilled labour, transportation and other miscellaneous charges. Providing, laying and fitting of approximately 70 meters length 95 sq. mm copper cable from main panel upto the starter/ LT control panel in 3 leads and from starter upto the motor in 6 leads, Providing/thimbling the flexible copper cable with copper thimbles with help of crimping tool and insulation material. Providing and fitting of 400Ampre MCCB of reputed standard make on the main panel with proper thimbling and insulation material. Complete testing of the motor and pump assembly on ideal load and then on full load capacity. Job further includes upgradation of 630 KVA electric sub station by way of disconnecting of all worn out electricals components from the electrical sub stations, providing and fitting new components i.e LA set one no. ,knife set one no. insulators and aluminum conductors as per site requirements, job also includes replacement of damaged aluminum cable from transformer to main switch by providing and laying of new 630mm square single core aluminuim cable approximately. 80 mtrs in length with proper thimbling and insulation material, job further includes earthing of machinery/electric substations as per site requirements include cost of material, labour charges, semi skill labour hire charges of tools and takles, transportation ‘ shifting charging, head load charges ,upto the site of work including installations testing and commissioning on full load. Complete job includes cost of material, consumable, handling, loading, unloading, welding charges, transportation charges including head load. The job also includes cost of skilled /semi-skilled labour, hire charges of tools and tackles required during the execution of the job at site inclusive of taxes as applicable.

TRIKUTA ELECTRICAL AND MECHANICAL WORKS

BEE AAR ENTERPRISES

SMART TECH AND CO