SITC OF EQUIPMENTS FOR DPT FACILITY HAZARWADI

SITC: VALVE — "DESIGN, SUPPLY, INSTALATION, TESTING AND COMMISIONING OF FLP VALVE SCREWING/UNSCREWING MACHINE WITH HYDRAULIC POWER PACK AND FLP MOTOR, INBUILT DIAL GAUGES REFLECTING SCREWING & UNSCREWING TORQUE, HEAVY DUTY STRUCTURE, PNEUMATIC CONTROLS, CYLINDER CLAMPING ARRANGEMENT AND WRENCH UP/DOWN PNEUMATIC ARRANGEMENT COMPLETE IN ALL RESPECT. CAPACITY MIN 120 CYLS / HR. EACH VALVE IS FITTED WITH A SUITABLE TORQUE WRENCH OR PNEUMATIC DEVICE AT A TORQUE OF 145 +/- 15 FT. LB. 1. DESIGN, MANUFACTURE, SUPPLY, ERECTING, TESTING & COMMISSIONING OF ONLINE & INLINE VALVE SCREWING MACHINE FOR 14.2 & 19 KG CYLINDERS AS PER ATTACHED TECHNICAL SPECS.2. CAPACITY OF MACHINE SHOULD BE MINIMUM 120 CYL/HR. ALL NECESSARY PNEUMATIC ACCESSORIES, SET OF STOPPERS,PNEUMATIC CONTROL PANEL ETC.COMPLETE AS PER REQUIREMENT FOR SMOOTH WORKING OF MACHINE TO BE SUPPLIED IN ALL ASPECT.3. QUOTED RATES SHALL INCLUDE ERECTION,TESTING AND COMMISSIONING OF SPECIFIED ITEM ALONG WITH ALL ACCESSORIES SUPPLIED INCLUDING SUPPLY OF NECESSARY FOUNDATION BOLTS, PREPARATION OF FOUNDATION POCKETS,GROUTING THE SAME WITH SPECIAL GROUTING CEMENT AS ADVISED BY HPCL. RATE TO INCLUDE TRANSPORTATION OF MATERIAL FROM HPCL STORES TO THE PLACE OF WORK.4. NO EXTRA PAYMENT SHALL BE DONE BY HPCL. CAPACITY AS MIN. 120 CYL/ HR FOR SINGLE OPERATION I.E. EITHER FOR SCREWING OPERATION OR FOR UNSCREWING OPERATION FOR VALVE SCREWING UNIT . REFER TECHNICAL SPECIFICATION SHEET."

SITC: CYLINDER WASHING — "VENDOR SHALL DESIGN, MANUFACTURE, SUPPLY, INSTALLATION, TESTING, COMMISSION AN AUTOMATIC LPG CYLINDER EXTERNAL WASHING UNIT FOR CLEANING THE OUTER SURFACE OF 14.2/19 KG LPG CYLINDERS AS PER PLANT SOP BEFORE FURTHER HANDLING.THE MACHINE SHALL BE CAPABLE OF REMOVING DUST, RUST, OIL, DIRT AND LOOSE PARTICLES FROM THE CYLINDER SURFACE THROUGH CAUSTIC SODA WASHING AND FRESH WATER RINSING.THE SYSTEM SHALL INCLUDE THE FOLLOWING FEATURES:1.

SITC: ONLINE & INLINE — DESIGN, SUPPLY, INSTALLATION, TESTING AND COMMISSIONING OF ONLINE & INLINE LIFTING TYPE STATIC CHECK WEIGHT SCALE WITH ALL NECESSARY PNEUMATIC ACCESSORIES FOR DPT OPERATIONS OF LPG CYLINDERS FOR AUTO DATA CAPTURING & INTEGRATION WITH PLANT PLC ON OPEN PROTOCOL LIKE MODBUS / ETHERNET ETC. COMPLETE AS PER TENDER SPECIFICATIONS. QUOTED RATES SHALL INCLUDE ERECTION, TESTING AND COMMISSIONING OF SPECIFIED ITEM ALONG WITH ALL ACCESSORIES SUPPLIED INCLUDING SUPPLY OF NECESSARY FOUNDATION BOLTS, PREPARATION OF FOUNDATION POCKETS, GROUTING THE SAME WITH SPECIAL GROUTING CEMENT AS ADVISED BY HPCL. RATE TO INCLUDE TRANSPORTATION OF MATERIAL FROM HPCL STORES TO THE PLACE OF WORK. REFER TECHNICAL SPECIFICATIONS.

SITC: HYDROTESTING — "ONLINE PLC BASED TEN-CYLINDER HEAD HYDRO TEST UNIT OF MIN CAPACITY 120 CYLS/HR WITH WATER TANK, BENCH TYPE FRAME, PIPING SYSTEMS FOR WATER AND AIR, HIGH AND LOW PRESSURE PUMPS AND FILLING ADAPTOR WITH HOSE, HYDROTEST GUN LOWERING ARRANGEMENT, CONTROL VALVE, PNEUMATIC CYLINDER WITH ACCESSORIES, ROV, PNEUMATIC CONTROL PANEL, PRESSURE GAUGES ETC. TEN CYLINDERS ARE TESTED AT A TIME USING HYDROSTATIC TEST RAMP. THE TEST PRESSURE SHALL NOT BE LESS THAN 2.45 MPA (25.00KGF/CM2) AS MARKED ON THE CYLINDER. THE HYDROSTATIC TEST PRESSURE ONCE ATTAINED IS HELD FOR NOT LESS THAN 30 SECONDS AND DURING THE TEST PERIOD. MACHINE IS OF ROTATING OR NON ROTATING TYPE. VENDOR HAS TO PROVIDE DESIGN. MACHINE SHOULD HAVE PROVISION FOR HAMMERING THE BOTTOM AND SURFACE OF CYLINDER. BOTTOM OF CYLINDER SHOULD BE ABLE TO CHECK BY ROATTAING OR BY MIRROR OR ANY MEANS IN CASE OF NON RATTAING. MACHINE SHOULD BE SUITABLE FOR 14.2 AND 19 KG CYLINDERS.DESIGN, MANUFACTURE, SUPPLYING, ERECTING, TESTING & COMMISSIONING OF 10 HEAD HYDROSTATIC PRESSURE TESTING UNIT ALL COMPLETE AS PER THE TECHNICAL SPECIFICATIONS OF TENDER DOCUMENT AND AS ADVISED BY HPCL. QUOTED RATES SHALL INCLUDE ERECTION, TESTING AND COMMISSIONING OF SPECIFIED ITEM ALONG WITH ALL ACCESSORIES SUPPLIED INCLUDING SUPPLY OF NECESSARY FOUNDATION BOLTS, PREPARATION OF FOUNDATION POCKETS,GROUTING THE SAME WITH SPECIAL GROUTING CEMENT AS ADVISED BY HPCL. RATE TO INCLUDE TRANSPORTATION OF MATERIAL FROM HPCL STORES TO THE PLACE OF WORK. TECHNICAL TESTING SHALL BE CARRIED OUT. REFER TECHNICAL SPECIFICATIONS AS PER TENDER."

SITC: ELECTROSTATIC — ELECTROSTATIC PAINTING SYSTEM WITH AUTOMATION AS PER TECHNICAL SPECIFICATIONS.

SITC: PAINTING BOOTH — PAINTING BOOTH FOR PRIMER AND PAINT APPLICATION ON 14.2 KG AND 19 KG CYLINDERS. PAINT BOOTH SHOULD ABLE ACCOMMODATE ELECTROSTATIC PAINTING SYSTEM OVERHEAD CONVEYOR SYSTEM PAINTING BOOTH IS WITH WATER CURTAIN AND BLOWER. REFER TECHNICAL SPECIFICATIONS. TESTING SHOULD ALSO BE DONE AFTER INSTALLATION. REFER TECHNICAL SPECIFICATIONS.

SITC: OVERHEAD CONVEYOR — OVERHEAD CONVEYOR FOR CONVEYING LPG CYLINDERS. THE JOB INCLUDES CONVEYOR, CHAIN ROTATING HANGER WITH I-BEAM FOR HEAVY DUTY POST, SUPPORTING CHANNELS, ANGLES, DRIVE UNITS, COMPATIBLE FLP MOTORS ETC COMPLETE IN ALL RESPECT. DETAILS GIVEN IN TECHNICAL BID SCOPE OF WORK. CONVEYOR TO BE LAY AT HEIGHT (MIN 2 TO 2.5 M FROM FLOOR) TAKING SUPPORT FROM PEB RAFTER AND INSERT PLATES IN RCC COLUMN OF SHED AS ADVISED BY SITE IN CHARGE. DESIGN OF SUPPORTS ARE INCLUDED IN THIS ITEM CODE. REFER TECHNICAL SPECIFICATIONS. OVERHEAD CONVEYOR TO BE PASS THROUGH PAINT/PRIMER BOOTH AND IT SHOULD BE COMPATIBLE WITH PAINT/PRIMER BOOTH. REFER TECHNICAL SPECIFICATIONS.

SITC: PUNCHING MACHINE — DESIGN, MANUFACTURE, SUPPLY, ERECTING, TESTING & COMMISSIONING OF CYLINDER PUNCHING MACHINE TO BE USED FOR PUNCHING OF CYLINDER DETAILS OF 14.2 KG AND 19 KG POST TESTING. ALL NECESSARY ACCESSORIES IN COMPLETE AS PER REQUIREMENT FOR SMOOTH WORKING OF MACHINE TO BE SUPPLIED IN ALL ASPECT. QUOTED RATES SHALL INCLUDE ERECTION, TESTING AND COMMISSIONING OF SPECIFIED ITEM ALONG WITH ALL ACCESSORIES SUPPLIED INCLUDING SUPPLY OF NECESSARY FOUNDATION BOLTS, PREPARATION OF FOUNDATION POCKETS, GROUTING THE SAME WITH SPECIAL GROUTING CEMENT AS ADVISED BY HPCL. RATE TO INCLUDE TRANSPORTATION OF MATERIAL FROM HPCL STORES TO THE PLACE OF WORK. REFER TECHNICAL SPECIFICATIONS.

SITC: PNEUMATIC TESTING — "1. DESIGN, MANUFACTURE, SUPPLYING, ERECTING, TESTING & COMMISSIONING OF PLC BASED 6 HEAD AUTOMATIC PNEUMATIC PRESSURETESTING UNIT OF MIN. CAP OF 120 CYL./HR. 2. IT SHALL INCLUDE 6 HEAD WITH INDIVIDUAL PT FOR PRESSURISATION & 6 HEAD FOR TILTING & HORIZONTAL TEST BATH FOR 6 CYLINDERS, 6 HEAD DEPRESSURISATION UNIT , HOSES, CONTROL VALVES,PNEUMATIC ACCESSORIES, CONTROL PANEL, PRESSURE GAUGES,AUTOMATIC DIP TANK WITH UNDER WATER LIGHTING ETC.COMPLETEAS PER THE TECHNICAL SPECIFICATIONS OF TENDER DOCUMENT AND AS ADVISED BY HPCL. EXCEPT VISUAL DETECTION OF LEAKAGES, THESYSTEM SHOULD BE CAPABLE OF FULLY AUTOMATIC OPERATIONWITHOUT MANUAL INTERVENTION.3. SYSTEM SHALL BE SUITABLE FOR CHECKING LEAKAGES AT 12 KG/CM2 AIR PRESSURE.4. QUOTED RATES SHALL INCLUDE ERECTION, TESTING AND COMMISSIONING OF SPECIFIED ITEM ALONG WITH ALL ACCESSORIES SUPPLIED INCLUDING SUPPLY OF NECESSARY FOUNDATION BOLTS, PREPARATION OF FOUNDATION POCKETS, GROUTING THE SAME WITH SPECIAL GROUTING CEMENT AS ADVISED BY HPCL. RATE TO INCLUDE TRANSPORTATION OF MATERIAL FROM HPCL STORES TO THE PLACE OF WORK. REFER TECHNICAL SPECIFICATIONS."

SITC : AIR COMPRESSOR — RECIPROCATING AIR COMPRESSORS WITH MAX WORKING PRESSURE 15 KG/SQM AND FLP MOTOR WITH AIR RECEIVING TANK AND OTHER ACCESSORIES LIKE PRESSURE RELIEF VALVES. ITEM ALSO INCLUDES SUPPLY OF TWO NOS. AIR PRESSURE REGULATORS, ONE TO REGULATE THE PRESSURE UPTO 12 KG/SQCM, SECOND TO REGULATE UPTO 6 KG/SQ CM. MINIMUM CAPACITY 150 CFM. AIR REQUIRENMENT CALCULATIONS TO BE PROVIDED BY SUCCESSFUL BIDDER. COMPRESSOR SPECIFICATIONS SHOULD BE SUCH THAT ALL THE MACHINE (PNEUMATIC TESTING MACHINE, HYDROTESTING MACHINE ETC.) SHOULD BE ABLE TO WORK AT THEIR MAX. RATED SPEED. REFER TECHNICAL SPECIFICATIONS.