CERTAIN REPAIR OF EOT CRANES OIL FIRED BOILER AND OUTSOURCING OF OIL FIRED BOILER AT 506 ABW AND ALLIED WORKS UNDER AGE E/M OF GE (EAST) JABALPUR

Amount

Comprehensive maintenance to the following Electrical and Mechanical components of overhead travelling Electrical operated cranes installed at industrial sheds/warehouses/repair bays COD and 506 ABW by carrying out the following repairs complete all as specified:- (a) Preventive maintenance of longitudal travel/cross travel system assembly (i) Including checking lubrication of gear system, topping up of lubricant of desired level replacement of gasket, nuts, bolts, washers spilt pins for proper tightness and safety including replacement of wornout parts. (ii) Checking and testing of electric control system, replacement of wornout parts, checking of coupling unit, travel track etc. (iii) All other miscellaneous items and checks necessary for safe operation of cranes including replacement of wornout parts.(b) Preventive maintenance of housing system/crab assy comprising of. (i) Inspection, checking including topping up/charging of lubricants and gaskets. (ii) Inspection and checking of bracings, pulley, nuts, bolts, washers, split pins, bushes hooks, checking of housing pulley and lubrication thereof. (iii) Inspection of hoisting rope for cut abberations etc and cleaning up all greasy/clipping materials, inspecton servicing, setting and testing braking system for its safe operation. (iv) Inspection, checking, setting right including replacement of damaged wiring of electric system in and outside cabins. (v) Repair/replacement of all other miscellaneous items necessary safe and satisfactorly functioning of crane including replacement of wornout spares. (c) Preventive maint of electrical control system comprising of following :- (i) Inspection, checking, decarbonizing and tightening of electrical connections in total system including replacement of thimbles etc. (ii) Inspection and checking of fuses, setting and tightening the same as per their capacity. Inspection , setting of voltage regulator system including replacement of fused indicating lamp etc.

-ditto- all as per item No 1 above but capacities of 1 ton, 2 tons and 2.5 tons.

-ditto- all as per item No 1 above but capacity of 5 Tons.

-ditto- all as per item No 1 above but capacitiy of 15 Tons.

Supply and replacement of gear oil 140 ED /CASTROL/SERVO/INDIAN OIL

S&F in replacement Contactor 415V, 50 HZ, 3 Phase, 3TF-P-50-02-OA. Make : Siemens, L&T, Legrand

S&F in replacement Contactor 415V, 3 Phase. 3TF-49-22-OA. Make : Siemens, L&T, Legrand.

S&F of contactor ML-3, 415V, 50HZ, 3 Phase. Make : Siemens, L&T, Legrand.

S&F in replacement 4 Pole,110 Volt contactor 3TW03110. Make : Siemens, L&T, Legrand.

S&F in replacement 4 Pole, 40 Amps, 415 V, NHD Series contactor. Make : BCH, L&T, Legrand

Supply and lubricating with multigrade AP-3 grease, Superior Quality. Make: Castrol/Servo/Indian Oil.

S&F in replacement Brake coils. Make Lucas/existing make as approved by GE.

S&F in replacement Over load relay as per site requirement for existing capacity of contactor. Make : Siemens/L&T/BCH(STF/ML/NHO)

S&F in replacement Push type hand switch complete assembly of 6 way. Make : SCI/existing make as approved by GE

S&F in replacement Push type hand switch complete assembly of 8 way. Make : SCI/existing make as approved by GE

Dismantling complete hoist, any capacity, from gantries after disconnecting of electrical system and taking out damaged parts, such as electric magnetic brake and brake coils and complete clutch system for replacement ,assembling the complete hoist, hoisting on girders, making connection to crane, checking allignment and testing complete. Note : Electro Magnetic brake and brake coils shall be measured and paid for separately.

S&F in replacement Bearing 30205. Make : SKF/NBC/FLT

S&F in replacement Bearing 30206. Make : SKF/NBC/FLT

S&F in replacement Long travel coupling unit.

S&F in replacement Steel wire rope galvanised 12/10 mm thick.

S&F in replacement Limit switch, Make : BCH/L&T/Siemens.(Model : 3SE3-100-0E)

S&F in replacement Rope guide as per sample .

S&F in replacement DC Transformer for DC control System input 415 Volts 50 Hz.

S&F in replacement clutch plate assembly.

Dismantling the complete hoist 2 ton to 5 ton from girders and carrying out the following repairs complete all as directed by Engr-in-Charge. Dismantling main gear box from electlric hoist and repair/ replacement the following defective u/s parts:- (i) HSS gear box shaft - 01 No. (ii) Special bevel gear - 01 No (iii) Driven special bevel - 01 No. (iv) Oil seal - 02 Nos. (v) Spacers - 02 Nos . (vi) Check nuts - 01 Nos. (vii) Gear box housing joint- 01 No. (viii) Assembling with main motor

Taking down defective hook assembly from OHT crane, check & segretation of defective U/S parts and repair/replacement of complete bearings and pulleys, shaft, Lock plates, Coupling studs, Reel insulation complete to make the assembly serviceable in all aspects to the satisfaction of Engineer-in-Charge. (2 Ton/5 Ton capacity Crane)

S&F in replacement Gear 42N/105 OD/44ZD/64W complete all as specified.

S&F in replacement of 4 core (Heavy Duty) copper cable 4 Sqmm complete all as specified. Make : Finolex/Leader/Plaza/Anchor

Taking down u/s copper conductor and M&L for fixing new copper conductor for existing size (4/6/8mm) solid type conductor complete all as specified.

S&F in replacement of GI wire 4 Sqmm for guarding and holding of cables complete all as specified.

Overhauling complete gear box assembly by dismantling of complete gear box and repair /replacement of broken cogs and bearings, allignment of shaft by necessary grinding, inspection of casing for any leaks, replacement of all rubber and sealing components and re-assembling of the same to ensure continuous operation to the satisfaction of Engr-in-Charge for the following crane capacities:-

Capacities of 1 ton, 2 tons and 2.5 tons.

Capacity of 5 Tons.

Capacitiy of 15 Tons.

Taking down burnt unserviceable motor, induction type dismantling of the motor, and segregation of U/S motor parts. Rewinding of stator with super enameled copper wire as per existing guage including insulating complete for re-assembling the motor after repair/replacement of U/S parts and fixing in the same position and testing/commissioning of motor all as specified and directed by Engr-in-Charge.

-ditto- all as per item No 32 above but of capacity 8.7HP, 3 Phase, 415 V, 50 HZ

-ditto- all as per item No 32 above but of capacity 5HP, 3 Phase, 415 V, 50HZ

-ditto- all as per item No 32 above but of capacity 3HP, 3 Phase, 415 V, 50 HZ

"Supply only" following new spares/parts i.e, item Ser No 36.01 to 36.32 suitable for Steam Boiler oil fired (LDO/HSD) vertical coil type of capacity 850 Kg/hour not less than 88% + 2.5% thermal efficiency, Steam outputs F&A 100 degree centigrade & Working Pressure not less than 10.5 Kg/Sq Cm , and Dryness factor not less than 0.95 :-

Pressure Gauge 2 1/2" Dial (0-35 Kg/Sq Cm) Urjex cat No. UM-85-03-001 Make URJEX or equivalent make of ADARSH/ SHREEJI /H.GURU/THERMEX

S.S. Ball valve 3/4” Urjex cat No. UM-85-03-002 Make URJEX or equivalent make of SANT/ NATIONAL /THERMEX

G.M. Strainer 15mm Urjex cat No. UM-85-03-003 Make URJEX or equivalent make of SANT/ National /THERMEX

Limit Switch Urjex cat No. UM-85-03-004 Make URJEX or equivalent make of Accurate/ Siemens /THERMEX

G.M. Safety Valve 15mm Urjex cat No. UM-85-03-005 Make URJEX or equivalent make of SANT/ National /THERMEX

G.M. Steam Trap Valve 15mm Urjex cat No. UM-85-03-006 Make URJEX or equivalent make of SANT/ National /THERMEX

Filter Urjex cat No. UM-85-03-007 Make URJEX or equivalent make of SANT/ National /THERMEX

Nozzle Urjex cat No. UM-85-03-008 Make URJEX or equivalent make of MONOARCH / DANFOSS /THERMEX

Ignition Transformer Urjex cat No. UM-85-03-009 Make URJEX or equivalent make of FEEDA / DANFOSS

Flexible Pipe Urjex cat No. UM-85-03-010 Make URJEX or equivalent make of SANT/ National /THERMEX

Solenoid Valve Urjex cat No. UM-85-03-011 Make URJEX or equivalent make of PARKER / DANFOSS/THERMEX

Photocell Urjex cat No. UM-85-03-012Make URJEX or equivalent make of SIEMENS/MONOARCH / DANFOSS

Electrode Urjex cat No. UM-85-03-013 Make URJEX or equivalent make of MONOARCH / DANFOSS

Relay 750 Urjex cat No. UM-85-03-014 Make URJEX or equivelent make of L&T / SIEMENS /THERMEX

Oil Pump Urjex cat No. UM-85-03-015 Make URJEX or equivalent make of KCL/ CG / SUNTEC/SHARP /THERMEX

Electric Oil Heater Urjex cat No. UM-85-03-017 Make URJEX or equivalent make of PHILIPS/ L&T /POWERPACK/THERMEX

G.M. Gate/Ball Valve 3/4" Urjex cat No. UM-85-03-018 Make URJEX or equivalent make of SANT/ National /THERMEX

SBM Gate/Ball Valve 1" Urjex cat No. UM-85-03-019 Make URJEX or equivalent make of SANT/ National / THERMEX

Resin Urjex cat No. UM-85-03-020 Make URJEX or equivalent make of SANT/ION EXCHANGE /THERMEX

Multiport Valve Urjex cat No. UM-85-03-022 Make URJEX or equivalent make of PENTAIR/JOVE AQUA /UKL/THERMEX

Both end flanged SBM Feed Check Valve 40mm Make URJEX or equivalent make of SANT/ National /THERMEX

PVC Internal Pipe Urjex cat No. UM-85-03-024 Make URJEX or equivalent make of CG/ PENTAIR/ NATIONAL/ JOVE AQUA /THERMEX

PVC External Pipe Urjex cat No. UM-85-03-025 Make URJEX or equivalent make of CG/ PENTAIR/ NATIONAL/ JOVE AQUA /THERMEX

Induced Pressure Switches Urjex cat No. UM-85-03-028 Make URJEX or equivalent make of MONOARCH / DANFOSS/ JNDOFPSS

G.M. Feed Check Valve 20mm Urjex cat No. UM-85-03-029 Make URJEX or equivalent make of SANT/ National /THERMEX

Pressure Gauge 4" size (0-21 Kg/Sq cm) Urjex cat No. UM-85-03-034 Make URJEX or equivalent make of SANT/ National /H.GURU/THERMEX

Red ,Blue, Yellow, Green ( Indicators) Urjex cat No. UM-85-03-036 Make URJEX or equivalent make of PHILIPS/BISHNU/ L&T / BENTEX /THERMEX

Digital Temperature Controller Urjex cat No. UM-85-03-037 Make URJEX or equivalent make of SANT/ National /DIGI /THERMOTECH/THERMEX

Triplex Pump Spares Parts Urjex cat No. UM-85-03-042 Make URJEX or equivalent make of ASPEE/ National /THERMEX

Supply Only. HTP pump Make-ASPEE/ existing make as approved by GE.

Supply Only. Panel contactor, 12A, 3 Pole, 415 Volt Make-L&T, ABB, SIEMENS

HT Cable (2.5 Sqmm) -60°C to +180°C (20 KV) suitable as per existing size of cable for Steam Boiler oil fired type complete all as specified and directed by Engg-in-Charge. Make : Plaza/Havells/Finolex/GC

Taking down and fixing only for the following i.e, Item Ser Nos 37.01 to 37.32

Pressure Gauge 2 1/2" Dial (0-35 Kg/Sq Cm) Urjex cat No. UM-85-03-001 Make URJEX or equivalent make of ADARSH/ SHREEJI /H.GURU/THERMEX

S.S. Ball valve 3/4” Urjex cat No. UM-85-03-002 Make URJEX or equivalent make of SANT/ NATIONAL /THERMEX

G.M. Strainer 15mm Urjex cat No. UM-85-03-003 Make URJEX or equivalent make of SANT/ National /THERMEX

Limit Switch Urjex cat No. UM-85-03-004 Make URJEX or equivalent make of Accurate/ Siemens /THERMEX

G.M. Safety Valve 15mm Urjex cat No. UM-85-03-005 Make URJEX or equivalent make of SANT/ National /THERMEX

G.M. Steam Trap Valve 15mm Urjex cat No. UM-85-03-006 Make URJEX or equivalent make of SANT/ National /THERMEX

Filter Urjex cat No. UM-85-03-007 Make URJEX or equivalent make of SANT/ National /THERMEX

Nozzle Urjex cat No. UM-85-03-008 Make URJEX or equivalent make of MONOARCH / DANFOSS /THERMEX

Ignition Transformer Urjex cat No. UM-85-03-009 Make URJEX or equivalent make of FEEDA / DANFOSS

Flexible Pipe Urjex cat No. UM-85-03-010 Make URJEX or equivalent make of SANT/ National /THERMEX

Solenoid Valve Urjex cat No. UM-85-03-011 Make URJEX or equivalent make of PARKER / DANFOSS/THERMEX

Photocell Urjex cat No. UM-85-03-012Make URJEX or equivalent make of SIEMENS/MONOARCH / DANFOSS

Electrode Urjex cat No. UM-85-03-013 Make URJEX or equivalent make of MONOARCH / DANFOSS

Relay 750 Urjex cat No. UM-85-03-014 Make URJEX or equivelent make of L&T / SIEMENS /THERMEX

Oil Pump Urjex cat No. UM-85-03-015 Make URJEX or equivalent make of KCL/ CG / SUNTEC/SHARP /THERMEX

Electric Oil Heater Urjex cat No. UM-85-03-017 Make URJEX or equivalent make of PHILIPS/ L&T /POWERPACK/THERMEX

G.M. Gate/Ball Valve 3/4" Urjex cat No. UM-85-03-018 Make URJEX or equivalent make of SANT/ National /THERMEX

SBM Gate/Ball Valve 1" Urjex cat No. UM-85-03-019 Make URJEX or equivalent make of SANT/ National / THERMEX

Resin Urjex cat No. UM-85-03-020 Make URJEX or equivalent make of SANT/ION EXCHANGE /THERMEX

Multiport Valve Urjex cat No. UM-85-03-022 Make URJEX or equivalent make of PENTAIR/JOVE AQUA /UKL/THERMEX

Both end flanged SBM Feed Check Valve 40mm Make URJEX or equivalent make of SANT/ National /THERMEX

PVC Internal Pipe Urjex cat No. UM-85-03-024 Make URJEX or equivalent make of CG/ PENTAIR/ NATIONAL/ JOVE AQUA /THERMEX

PVC External Pipe Urjex cat No. UM-85-03-025 Make URJEX or equivalent make of CG/ PENTAIR/ NATIONAL/ JOVE AQUA /THERMEX

Induced Pressure Switches Urjex cat No. UM-85-03-028 Make URJEX or equivalent make of MONOARCH / DANFOSS/ JNDOFPSS

G.M. Feed Check Valve 20mm Urjex cat No. UM-85-03-029 Make URJEX or equivalent make of SANT/ National /THERMEX

Pressure Gauge 4" size (0-21 Kg/Sq cm) Urjex cat No. UM-85-03-034 Make URJEX or equivalent make of SANT/ National /H.GURU/THERMEX

Red ,Blue, Yellow, Green ( Indicators) Urjex cat No. UM-85-03-036 Make URJEX or equivalent make of PHILIPS/BISHNU/ L&T / BENTEX /THERMEX

Digital Temperature Controller Urjex cat No. UM-85-03-037 Make URJEX or equivalent make of SANT/ National /DIGI /THERMOTECH/THERMEX

Triplex Pump Spares Parts Urjex cat No. UM-85-03-042 Make URJEX or equivalent make of ASPEE/ National /THERMEX

Fixing Only. HTP pump Make-ASPEE/existing make as approved by GE.

Fixing Only. Panel contactor, 12A, 3 Pole, 415 Volt Make-L&T, ABB, SIEMENS

Fixing only HT Cable (2.5 Sqmm) -60°C to +180°C (20 KV) sutaible for Steam Boiler oil fired type complete all as specified and directed by Engg-in-Charge

M&L for periodically basis descaling/Chemical bath of 03 Nos, boiler coils with maic solution/chemical any make ISI mark and specially manufactured only for boiler tubes complete all as specified and directed by Engg-in-Charge

S&F in replacement MS sleemnes pipe 1/2" with all fittings and accessories

S&F in replacement MS sleemnes pipe 3/4" with all fittings and accessories

S&F in replacement MS sleemnes pipe 1" with all fittings and accessories

M&L for taking down of old mild steel plain outer sheet cover of boiller made from GI sheet and fixing new outer cover of boiler made from GI sheet 1.2mm thick complete all as specified and directed by Engg-in-Charge

M&L for replacment of old glass wool insulation with new glass wool insulation in circular with 50 mm thick layer complete all as specified and directed by Engg-in-Charge

Supply and Fixing in replacement of 25 mm dia IBR steam piping seamless including flanges, bends, elbow etc. supports, cutting hole in walls and making good, testing and 50 mm thick mineral wool insulation of 100 kg/cm3 density complete with aluminum cladding with 24 gauge a aluminum sheet complete all as specified and directed by Engr-in-Charge.

Supply and Fixing in replacement of 40 mm dia IBR steam piping seamless including flanges, bends, elbow etc. supports, cutting hole in walls and making good, testing and 50 mm thick mineral wool insulation of 100 kg/cm3 density complete with aluminum cladding with 24 gauge a aluminum sheet complete all as specified and directed by Engr-in-Charge.

M&L for cleaning, scrubing and painting of complete steam boiler (including 3 units) oil fired (LDO/HSD) vertical coil type of capacity 850 Kg/hour not less than 88% + 2.5% thermal efficiency, steam outputs F&A 100 degree centigrade & working pressure not less than 10.5 Kg/Sq Cm, and dryness factor not less than 0.95 with two coat High temperature Siliconised Aluminium Paint Make : Hi-Tech Associates in approved colour code including pumps, motors, startors, LT Panel board, pipe line etc complete all as specified and directed by Engr-in-Charge.

Manning & Operation of 03 Nos steam boilers by deputing one high skilled boiler technician having minimum qualification ITI in proper trade with having min 04 years of experience as boiler operator from the reputed company/organization for Steam Boiler oil fired (LDO/HSD) vertical coil type with & incl standard accessories & fittings such as vertical coils, Electronic control panel, Feeder water Pump incl one No stand by pump, Fuel firing Equipment, controllers with valve, Blower Motor, Safety valves, Pressure gauge of capacity 850 Kg/hour not less than 88% + 2.5% thermal efficiency, Steam outputs F&A 100 degree centigrade & Working Pressure not less than 10.5 Kg/Sq Cm , and Dryness factor not less than 0.95 with electrical loading operation on 3 phase, 4 wire 415 V AC 50 Hz including maint. of one no. chimney 30 feet high (Top 475 mm dia) made from MS sheet 6 mm thick, incl ducting fabricated out of 3mm MS sheet erected & interconnected for 03 nos of Boilers which run for 08 hrs/day as per working timing of 506 ABW and including complete provn of boilers fast moving parts i.e. grease, cotton waste, nut-bolts, washers, gaskets, emery papers, filters etc & also provn extra manpower for repairing if required for smooth functioning of boilers all as specified and directed at site SAG of 506 Army Base Workshop Jabalpur.

Notes for item Ser No 47 :- (i) Contractor shall be produced all qualification & experience certificates, photos and police verifications of high skilled boiler technician before commencement of this contract to Engr-in-charge. After verification & satisfaction of Engr-in-charge high skilled boiler technician shall deployed to E&M installation.

(ii) It is the responsibility of AGE/JE to ensure that attendance register is maintained at all the installation duly signed kept on record and payment of trade men for the Nos of days present will only be made, Engineer-in-Charge will be responsible for payment of trade men in his presence. Contractor shall provide proper dress to tradesmen as approved by Eng-in-Charge and during duty hours all tradesmen shall be in proper uniform otherwise necessary recovery @ double the quoted rate for per day shall be made from his dues.

(iii) In case the contractor does not operate the Oil Fired Boiler for a day or part thereof due to any reason whatsoever double of the quoted rate to each day will be recovered.

(iv) Leave of deployed person in inescapable cases shall be allowed on prior intimation but Contractor on demand of Engineer-in-Charge, shall arrange alternate arrangment. Payment shall not be allowed for leave period.

(v) In no case wages of deployed persons shall be less than the Minimum wages fixed by Govt Competent Authority. It is mandatory requirement for Contractor that payment of deployed person shall be made through Cheque/RTGS/Acceptable Electronic Mode only. Proof of payment shall be submitted by Contractor to Engineer in Charge monthaly basis or during claiming on account of Advance (RAR)/FB.

(vi) The Employees Provident Funds & Miscellaneous Provisions (EPF & MP) Act, 1952. shall be strictly adhered to by the Contractor. Social Security to workers i.e. EPF, ESIC, Personal Insurance(if applicable) on part of Employer shall be paid by Contractor and accordingly, Contractor/Bidder shall include all these factors in his quoted rate.

(vii) Statuatory levies/GST if applicable on part of contracts shall be paid by Contractor and accordingly, Contractor/Bidder shall include all these factors in his quoted rate.

(viii) Deployed person shall report daily to JE/Engineer in charge or nominated officers by Accepting Officer for their attendence & obtain instructions. An attendence register shall be maintained by Contractor on site shall be certified by MES rep every day.

(ix) T&P - Working Tools/plants, protective cloths, communication & conveyance arrangments shall be provided by Contractor at his own cost.

(x) An uniform of blue shirt/jersy duly embossed "MES OUTSOURCING SERVICES" at back and name plate of the person on front left shall be provided by contractor to all workers at his own cost.

(xi) Documentation - Attendance register & wages register,Daily work register as per the format provided by the Deptt. shall be prepared & maintained at his own cost.

(xii) Contractor shall be made security pass for all operators and maintain proper register duly signed by all concerned

(xiii) If quoted rates are less than minimum fair wages inclusive of GST, EPF, ESIC as applicable the bid shall be treated as non-bonafide and will be rejected. No objection/claim in this regard will be accepted

Note :- Schedule of Credit amounting to Rs. 58,807.50 to be deducted during AOC

ASHOKA ASSOCIATES

M/S INDIA ENTERPRISES

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