FIRE ENGINE INSTALLATION

Demolishing cement concrete manually/ by mechanical means including disposal of material outside premises at an unobjectionable place as per direction of Engineer-in-charge.i) 1:3:6 or richer mix (i/c equivalent design mix)

Demolishing R.C.C. work manually/ by mechanical means including stacking of steel bars & disposal of unserviceable material outside site to an unobjectionable place as/ direction of Engineer-incharge

PExtra for cutting reinforcement bars manually/ by mechanical means in R.C.C. or R.B. work (Payment shall be made on the cross sectional area of R.C.C. or R.B. work) as per direction of Engineer-in-charge.

Earth work in excavation by mechanical means (Hydraulic excavator) / manual means over areas (exceeding 30 cm in depth, 1.5m in width as well as 10 sqm on plan) including taking out and disposal of excavated earth within or outside site to unobjectionable place and lift upto 1.5m, as directed by Engineer-in-charge. Disposed earth to be levelled and neatly dressed. All Kind of Soil.

Supplying and filling in plinth with sand within specified grading zone of fine aggregates specified in table 3.1, clause 3.1.3 of attached specifications under floors, etc. in layers not exceeding 20cm in depth, each deposited layer to be compacted by ramming including watering, consolidating and dressing complete. i) Local Fine Sand within grading zone IV

Providing and laying in position cement concrete of specified grade excluding cost of centering & shuttering. All work up to plinth level: iii) 1:2:4(1 Cement : 2 Coarse Sand :4 Graded stone aggregate of 20mm)

i) Brick work in Cement mortar 1:4 (1 cement : 4 coarse sand) IN FOUNDATION AND PLINTH and other brick work required

Providing and laying in position specified grade of reinforced cement concrete excluding the cost of centering, shuttering, finishing and reinforcement - All work up to plinth level i) RCC 1 Cement :1 Coarse Sand: 2 Graded Stone Aggregate 20mm

Supply of Steel reinforcement for R.C.C. including straightening, cutting, bending, placing in position and binding all complete at all levels ii) Thermo Mechanically Treated Bars of Fe- 500D grade or more, conforming to IS1786

Providing and laying cement plaster on surfaces with fine sand including curing etc. iii) 15mm Cement plaster of mix 1:4 (1 cement: 4 fine sand) on rough side of half or single brick wall

Structural steel work in single section fixed with or without connecting plate including cutting, hoisting, fixing in position and applying a priming coat of approved steel primer all complete.

Providing and fixing B class G.I. pipes complete with G.I. fittings including trenching and refilling etc for WATER and AIR, External work iii) 25 mm dia. nominal bore

Providing and fixing B class G.I. pipes complete with G.I. fittings including trenching and refilling etc for WATER and AIR, External work vi) 50 mm dia. nominal bore

Supplying & Fixing of following items for electrical safety in switch rooms/DG rooms etc 6 mm thick chequered plate on cable trench inside swtich room, DG room, earthing pit including cutting, painting, lifting hooks, etc

Applying one coat of water thinnable cement primer of approved brand and manufacture on wall surface :

Finishing walls with Acrylic Smooth exterior paint of required shade (2 or more coat applied @ 1.67 ltr/10 sqm over & including priming coat of exterior Primer applied @ 2.20kg/10 sqm)

Applying priming coat with ready mixed red oxide zinc chromate primer of approved brand &manufacture on steel galvanised iron/steel works

Painting with synthetic enamel paint of approved brand and manufacture of required colour to give an even shade with two or more coats over an under coat of suitable shade with ordinary paint of approved brand and manufacture.

CABLING AND ALLIED WORKS - ARMOURED CABLES Supply & laying of XLPE insulated PVC sheathed aluminium/copper conductor, 1.1 kV grade armoured cable conforming to IS:7098, as per approved make in ground/ trench/surface/pipe, etc. whereever required as per direction of Engineer In-charge. Note: The rate of Installation should be inclusive of Cable clamps, tags Saddles, Consumables etc. Trays/pipes, trenches, fabricated tray supports etc will be covered & paid in Separate Items ( 4 Core x 2.5 sq. mm Copper Cable FRLS)

i) Providing earthing with 100 mm dia, 3.0M long C.I pipe as per IS:3043 (with latest ammendment) including providing suitable earth bus for interconnection, providing a mixture of salt & charcoal, making earth pit chamber with chequered plate cover as per standard Drawing all complete as per specification & direction of Engineer In-charge

Supply & drawing/laying, jointing, connecting, testing and commissioning of earth strip/copper strip/GI wire for earthing and lightning protection under or aboveground complete as per specification for ( 50 x 6 mm G.I. Strip)

Supply, fabrication, laying and testing of MS, BLACK, ERW, threaded pipes, heavy class conforming to IS 1239, PART I as per IOCL Specifications including pipeline fittings like bends, tee etc as required and as directed for Above Ground pipeline including surface preparation according to standard SSPC ST2 and painting with 2 coats of red oxide zinc phosphate primer and 2 coats of Synthetic enamel / aluminium finish paint as per IOCL specificationsS/L Welded MS Pipes of 100mm dia with fittings,doping

Centering and shuttering including strutting, propping etc. and removal of form work for: i) Foundations,footings,bases of column

LAYING & WELDING FIRE HYDRANT PIPELINES (ABOVE GROUND) IN ZONE-A Above ground pipeline to be laid on concrete pedestals (which is to be constructed as per the respective item of this schedule)/ FH pump house and manifolds and painting the pipeline as per the specifications enclosed. ( radiography shall not be done for fire hydrant lines & for lines to be used for water services) Note: a. For the sizes of piping below 150 mm, direct stub connection shall be made on the headers with suitable pad plates and the rate quoted should include the same. Painting Scheme : Application for External/ Internal painting for all product tanks shall be carried out by means of AIRLESS SPRAY PAINTING SYSTEM only. 1. Surface Preparation as per SA 2½ 2. Primer : P1-Inorganic Zinc Ethyl Silicate: Single Coat: DFT-65-75µ 3. Intermediate Coat : U1-Polyamide cured HB Epoxy MIO : Single Coat: DFT-100-125µ 4. Finish Coat : F1-Two Pack Acrylic Poly-Urethane(PU) : Single Coat: DFT-40-50µ Total Min DFT 215µ Size 300 mm dia

LAYING & WELDING FIRE HYDRANT PIPELINES (ABOVE GROUND) IN ZONE-A Above ground pipeline to be laid on concrete pedestals (which is to be constructed as per the respective item of this schedule)/ FH pump house and manifolds and painting the pipeline as per the specifications enclosed. ( radiography shall not be done for fire hydrant lines & for lines to be used for water services) Note: a. For the sizes of piping below 150 mm, direct stub connection shall be made on the headers with suitable pad plates and the rate quoted should include the same. Painting Scheme : Application for External/ Internal painting for all product tanks shall be carried out by means of AIRLESS SPRAY PAINTING SYSTEM only. 1. Surface Preparation as per SA 2½ 2. Primer : P1-Inorganic Zinc Ethyl Silicate: Single Coat: DFT-65-75µ 3. Intermediate Coat : U1-Polyamide cured HB Epoxy MIO : Single Coat: DFT-100-125µ 4. Finish Coat : F1-Two Pack Acrylic Poly-Urethane(PU) : Single Coat: DFT-40-50µ Total Min DFT 215µ Size 250 mm dia

LAYING & WELDING FIRE HYDRANT PIPELINES (ABOVE GROUND) IN ZONE-A Above ground pipeline to be laid on concrete pedestals (which is to be constructed as per the respective item of this schedule)/ FH pump house and manifolds and painting the pipeline as per the specifications enclosed. ( radiography shall not be done for fire hydrant lines & for lines to be used for water services) Note: a. For the sizes of piping below 150 mm, direct stub connection shall be made on the headers with suitable pad plates and the rate quoted should include the same. Painting Scheme : Application for External/ Internal painting for all product tanks shall be carried out by means of AIRLESS SPRAY PAINTING SYSTEM only. 1. Surface Preparation as per SA 2½ 2. Primer : P1-Inorganic Zinc Ethyl Silicate: Single Coat: DFT-65-75µ 3. Intermediate Coat : U1-Polyamide cured HB Epoxy MIO : Single Coat: DFT-100-125µ 4. Finish Coat : F1-Two Pack Acrylic Poly-Urethane(PU) : Single Coat: DFT-40-50µ Total Min DFT 215µ Size 150 mm dia

Radiography inspection on product pipe joints of all types and thickness including providing all necessary equipment required to perform the work as per our specification and direction of engineer-in-charge. The radiographs shall be submitted to the engineer in charge at site/ third party inspecting agency. Note: Retaking of radiography due to defective welds/ defective films/ defective workmanship etc. will be to contractor's cost. For every failure, radiography has to be done for three additional joints of same dia. at contractor's cost. Size 300 mm dia

Radiography inspection on product pipe joints of all types and thickness including providing all necessary equipment required to perform the work as per our specification and direction of engineer-in-charge. The radiographs shall be submitted to the engineer in charge at site/ third party inspecting agency. Note: Retaking of radiography due to defective welds/ defective films/ defective workmanship etc. will be to contractor's cost. For every failure, radiography has to be done for three additional joints of same dia. at contractor's cost. Size 250 mm dia

Fixing the supplied Class-150 CS non return valves (swing check / lift ) for product and fire hydrant lines as per enclosed specification & drawings. NRVs shall be mechanically cleaned (St-2) & painted with 1 coat of P4 primer and 2 coats of F1 finish paint of approved colour and shade as per specifications and as per directions of site in charge. Rate is also inclusive of boding with multi-strand Cu strips. Size 250 mm dia

Dismantling of Existing Fire engines : The work includes dismantling of fire engines & along with its connected pipelines & cabling works along with the shifting of dismantled Fire engines to suitable place within the premises of the plant as directed by EIC. Job also includes De-coupling of Fire Engine from Fire pump and Main Suction & Discharge Fire Hydrant Line and re-fixing. Rates are inclusive of Tools & Tackles like Hydra , Tractor trolley for shifting of equipments.

Installation of New supplied Fire engines- Installing the fire pumps on the newly made civil foundations with the help of crane/manual movement and checking the alignment, adjusting the levels by using 1mm, 2mm plates if required etc. The rate is inclusive of laborer and equipments, supervision charges etc.

Supply of PIPES IS 3589, 300 NB (12"), Heavy duty as per Direction of Engineer in charge

Grouting of Fire engines foundation bolt holes with quick setting cement, Checking the alignment before filling pockets, fabrication of silencer/exhaust chimney for fire engines to suit the newly installed fire engine as per the directions and design given by the Site engineer.

Erection of diesel tanks provided by M/s IOCL, supply, fabrication and laying of the HSD pipeline from tanks to fire engine as per the design given by the Site engineer. The size of the pipeline will be decided based on the tank size and volume required at fire engine suction line. However the size of HSD MS pipeline will be 1" to 2" max. It will not be more than 2"MS pipeline. S/L MS Welded 40MM Pipeline:Supply, fabrication, laying and testing of MS, BLACK, ERW, Welded pipes, heavy class conforming to IS 1239, PART I as per IOCL Specifications including pipeline fittings like bends, tee etc as required and as directed for Above Ground pipeline including painting with 2 coats of red oxide zinc phosphate primer and 2 coats of Synthetic enamel / aluminum finish paint as per IOCL specifications. Starting from the installation of tanks to till supply of HSD to fire engines all the accessories are in the scope of contractor.

Modification of Existing fire pump 12" Suction line and 10" discharge line with necessary cutting and welding as per the guidance of the OEM and Engineer in charge (if required)

90 DEG / 45 DEG ELBOW of Size 12/10 inch, 1.5D, ASTM A 234 Gr. WPB, Bevel ends shall undergo 100% MP/DP test, ASME B16.9, BW, Sch. STD, A33A

Installation and commissioning of fire engine electrical panel including mechanical & electrical works

Supply of following Slip On flanges (Weld neck type- WNRF) conforming to ASTM A- 105 Class 150; ANSI B 16.9 Size 150

Supply of following Slip On flanges (Weld neck type- WNRF) conforming to ASTM A- 105 Class 150; ANSI B 16.9 Size 100

Supply of NRV Swing Type , Flanged End (as per design requirement) 10 inch (250 mm NB) Pressure Rating Class 150 / PN 16 (Typical for fire water systems) Flanged ends as per ANSI B16.5 Class 150, Cast Iron (CI) Body Material, Disc Material Stainless Steel (SS 304 / SS 316) or Bronze etc. as per Direction of Engineer in Charge