REPAIR/MAINTENANCE OF WATER SUPPLY PIPE LINES, DG SETS, FIRE FIGHTING EQUIPMENTS AT DLRL HYDERABAD

DG Set 63 KVA

DG Set 110 KVA

DG Set 125 KVA

DG Set 160 KVA

DG Set 200 KVA

DG Set 250 KVA

Supply and filling of premium blue 15W /40 W lubricating oil and draining out the existing lubricating oil from the oil tank complete all as directed. Make: Kirloskar oil super/Cummins/Castrol

Supply and filling of coolant 50-50 premix and draining out the existing coolant from the radiator complete all as directed . Make: Kirloskar cool super plus/Cummins/Castrol

Supply and fixing V belt of existing size for the DG set of following capacities including taking down unserviceable belt complete all as directed . Make: Kirloskar/Dunlop/Fenner .

DG Set 63 KVA

DG Set 110 KVA

DG Set 125 KVA

DG Set 160 KVA

DG Set 200 KVA

DG Set 250 KVA Note for Item srl No : 4.01 to 4.06 - Belt for Fan pulley, belt for Fan drive, belt for Water pump is measured as one set.

Supply and fixing Engine control unit for DG Set upto 250 KVA including necessary cabling work and taking down unserviceable unit complete all as directed. Make - Kirloskar/Cummins

Supply and fixing Base board with connector ports for DG set upto 250 KVA including necessary cabling work & calibration complete and taking down unserviceable baseboard all as directed . Make - Kirloskar/Cummins

Supply and fixing Automatic voltage regulator unit for the DG Set capacity upto 250 KVA including necessary cabling work and taking down unserviceable regulator complete all as directed. Make - Kirloskar/Cummins/Crompton Greaves

Taking down radiator from generator set capacity upto 250 KVA, cleaning the radiator by using radiator cleaning agent including required brazing work and refixing the radiator complete all as directed .

Dismantling self starter assembly from DG set of capactiy 63 KVA to 250 KVA and taking down unserviceable spares and supply & fixing new carbon brushes, armature starter drive assembly, pinion, solenoid switch, spindles, brush holder, contact sets, housing bush bimetal, killi kit, starter brush holder, gaskets including testing complete all as directed.

Dismantling alternator assembly from DG set of capacity 63 KVA to 250 KVA and taking down unserviceable spares and supply & fixing new main alternator assembly, coupling disc, exciter rotor, frame to end bracket adaptor ring, rotor assembly, stator assembly, fans, bearings, diode bridge assembly, gaskets including testing complete all as directed.

Dismantling FIP assembly from DG set of capacity 63 KVA to 250 KVA and taking down unserviceable spares and supply & fixing new plunger assembly, governor assembly, lever assembly, pump assembly, camplate, cam shaft, tappet roller, delivery valve, inlet valve, injector pin, gaskets, oilseal including calibration and testing complete all as directed.

Dismantling waterpump assembly from DG set of capacity 62.5 KVA to 250 KVA and taking down unserviceable spares and supply & fixing new pump, shaft, coupling, impeller, hub assembly, seal assembly, gaskets, including testing complete all as directed.

Supply and fixing the following items for DG set of capacity 63 KVA to 250 KVA including taking down unserviceable items complete all as directed.

Starter button

Ignition switch and key

Feed pump for engine including Diesel pump pipe engine head to diesel tank

Stop solenoid

Radiator Fan

Indication lamp (Red, Blue, Green

Battery terminal

Battery cable

Supply and fixing Power contactor 4 pole, 315 amps, 415V including required cabling work complete and taking down unserviceable contactor all as directed.

Supply and fixing Auxilary contactor suitable for up to 250 KVA DG Set AMF Panel including taking down unserviceable contactor complete all as directed.

Supply and fixing Control Relay suitable for DG Set AMF panel of capacity up to 250 KVA including taking down unserviceable control relay complete all as directed.

Supply and fixing Overload Relay suitable for up to 250 KVA DG Set AMF Panel including taking down unserviceable over load relay complete all as directed.

Attending complaints of DG sets whenever breakdown reported by JE E/M/Engineer in charge within 3 hours of reporting and replacing the minor defective parts and make the DG set serviceable at site to the satisfaction of Engineer in charge. Note :- Major defective parts will be measured and paid separately. If the contractor failed to attend the complaint within 3 hours of reporting then penalty of Rs 500/- per hour will be leveled on contractor.

Supply and fixing Electronic Timer suitable for up to 250 KVA DG Set AMF Panel including taking down unserviceable timer complete all as directed.

Supply and fixing Line voltage monitor suitable for up to 250 KVA DG Set AMF Panel including taking down unserviceable line voltage monitor complete all as directed .

Supply and fixing battery charger unit suitable for 63 KVA to 250 KVA DG Set through AMF Panel including taking down unserviceable battery charger complete all as directed.

Dismantling waterpump assembly from DG set of capacity 63 KVA to 250 KVA and supply & fixing new pump of make Kirloskar including testing complete all as directed.

S & F in remover maintenance free battery of 180Ah, 12V incluing connecting with DG set terminals all as specified and directed

S & F in remover maintenance free battery of 150Ah, 12V incluing connecting with DG set terminals all as specified and directed

S & F in remover maintenance free battery of 100Ah, 12V incluing connecting with DG set terminals all as specified and directed

Bailing out water and scraping, cleaning, the inside surface of under ground sump/ over head reservoirs with bleaching powder and remove all type of impurities from water tank after cleaning 01 coat of disinfactant shall be apply on inner surface of tank and make smooth with surface at any type of staging and at any height/ depth complete for the UG Sump 40,000 Gln capacity all as directed by Engineer-in-Charge. Note :- Pump for Bailing out water with all provision is provided by the contactor and Disinfactant shall be first approved by the Engr-in-Charge, without any extra cost.

All as per item No.26 but for UG Sump 20,000 gln capacity

All as per item No.26 but for UG Sump 15,000 gln capacity

All as per item No.26 but for OH reservoir 25,000 gln capacity

M&L for repairing, Jointing, Arresting the leakages of existing GI Pipe line upto 25mm dia. Note :- This Each Job inclues excacation/ refilling and bends, Tee, Reducer, sockets etc for restricting the leakage.

All as per items No 30 but for pipe 40 mm to 80 mm dia.

Taking up or down old rusted/ worn out GI steel water tubing and connections including cleaning for fixing or removing to store or handed over to contractor against Sch of credit complete all as specified and directed.

15 mm dia

20 mm dia

25 mm dia

40 mm dia

50 mm dia

80 mm dia

100 mm dia

Supply and laying in trenches steel water tubing galvanised medium grade and connection including fitting like Tee, Bend, Socket, Elbow, Short pieces connectors, plugs, and unions etc, cutting thread all as specified and directed.

15 mm dia

20 mm dia

25 mm dia

40 mm dia

50 mm dia

80 mm dia

100 mm dia

Supply and fix for gun metal gate valve (ISI) marked with iron wheel head screwed both ends for iron pipe suitable for following bore of pipe including taking down old existing gate valve complete all as speficied and directed.

15 mm bore pipe

20 mm bore pipe

25 mm bore pipe

40 mm bore pipe

50 mm bore pipe

Material and labour for construction of block masonary valve pit complete with PCC 1:3:6 type C1 solid block walling 20cm thick set in CM (1:4) over 100 mm thick PCC 1:4:8 type D2 foundation, 50 mm thick PCC 1:2:4 type B1 coping on the top of wall, rendering 15 mm thick with CM 1:4 on inside and exposed external surfaces up to 150mm below GL, 3 mm thick MS sheet cover, angle iron frame and locking arrangment etc., including dismantling old existing damaged valve pit complete of following sizes all as specified and directed:-

1.2mx0.9mx0.9m

0.6mx0.6mx0.6m

Taking down old defective foot valve and supply and fix new GI foot valve heavy duty with confirming IS-4038 of following sizes complete all as specified and directed:-

50mm dia

80mm dia

S&F Cast Iron sluice valve of 80 mm dia size confirming to IS 780 complete with all connected accessories including taking down the unserviceble sluice valve complete all as directed. Make:- KARTAR/ DURGA/ KIRLOSKAR

All as per item No 37 but for 100 mm dia size CI sluice valve complete all as directed

All as per item No 37 but for150 mm dia size CI sluice valve complete all as directed

Taking out water sample in containers and getting the water tested from the department of water waste examination with Indian Institute of preventive medicine(IIPM) at Narayanaguda or NRDC Ltd at Himayatnagar for chemical test complete all as directed by Engineer-in-Charge

Description all as per item No -38 above but for bacteriological test complete all as directed by Engineer-in-Charge

Taking out unserviceable DOL starter of 3 phase, 415 V and replace with new DOL starter suitable for 5 to 7.5 HP capacity submersible pumps including all internal connections with copper wire testing and commissioning complete all as directed by Engineer-in-Charge. Make: L&T/CROMPTON GREAVES/ COSMO

Taking out unserviceable star delta starter of 3 phase, 440 V and replace with new starter suitable for 10 to 15 HP capcity submersible pumps including all internal connections with copper wire testing and commissioning complete all as directed by Engineer-in-Charge. Make: L&T/CROMPTON GREAVES/ COSMO

S & F cast iron non return valve of size 80mm dia including rubber gasket, bolts and nuts including removing of unserviceable Non return valve complete all as directed

All as per srl item No.42 but for non-return valve of 50 mm dia complete all as directed. Make for item No. 42 & 43 :- KARTAR/ KALBANA/ RMCO

Material and labour for earthing complete with galvanised mild steel earth plate electrode 60 cm x 60 cm x 6 mm thick buried vertically in ground (earth pit not less than 2.25 metre deep below ground level) with top edge of the plate not less than 1.5 metre below normal ground level steel earth plate connected with GI wire 04 mm dia by means of lug, bolts, nuts, check nuts, washers of galvanised iron or steel GI protection pipe 15 mm bore light grade all as shown in elect plate No 3 on serial page No 497 of SSR part I - 2009 and connecting to main switch board / Main DB’s including excavation, earth work, salt and charcoal dust mixed and packed 150 mm thick around GI earth plate, GI pipe medium grade 20 mm nominal bore watering pipe GI sheet funnel wire mesh, concrete pit, RCC cover 40 mm thick in PCC 1:2:4 type B1 duly reinforced with MS Bars 6 mm dia at the rate of 75 mm centre to centre both way with 12 mm dia lifting handle and pit / chamber in PCC 1:3:6 type C1, Angle iron 40 mm x 40 mm x 3 mm frame for pit cover including testing on completion complete all as specified and directed.

M&L for CI spigot and socket pipes such as bends, tapers ( any type, radius and angle ) Tee, collars caps and plugs for CI pipes upto 200mm bore complete all as directed by Engr-in-Charge. Make- ELECTRO STEEL CASTING LTD/TISCO/KARTAR/KESORAM Note :- (a) Run lead joints will be measured and paid separately under relevant items of this schedule. (b) Earth work shall be measured and paid separately.

Repairs to submersible pump set of the capacity 5 HP to 7.5 HP capacity upto 10 Stage, replacing with worn out spare parts and overhauling the same including testing complete all as directed by Engineer-in-Charge.

All as per item No 47 but for 10 HP capacity upto 15 stage

Repairs to submersible motor of electric driven of the capacity 5 HP to 7.5 HP upto 10 Stage, of any make and any type including rewinding the motor with same gauge of copper wire and other required insulating materials reassembling complete including transporting, testing commissioning complete all as directed by Engineer-in-Charge.

All as per item No 48 but for 10 HP capacity upto 15 stage.

Taking out 7.5 HP to 10 HP capacity mono block pump set from installed position overhauling the pump and replacement of gland bush, nuts, bolts gland packing including replacement of bearings water seal, gland packing, Tee bolt, nut including one coat of painting and refixing at site testing and commissioning complete all as directed by Engineer-in-Charge.

Taking out 7.5 HP to 10 HP capacity motor from installed position removing the burnt out winding and rewinding the same gauge of super enameled copper wire varnishing testing and commissioning at site complete all as directed by Engineer-in-Charge.

Excavation in trenches not exceeding 1.5m wide and not exceeding 1.5m depth for cable protection trench and getting out in hard/ dense soil complete all as directed by Engineer-in-Charge.

Returning filling including spreading, leveling, watering and well ramming in layers not exceeding 25cms of excavated hard/dense soil complete all as directed by Engineer-in-Charge.

Removal of surplus soil to a distance not exceeding 50mtrs and depositing where directed at a level not exceeding 1.5m above the starting paint complete all as directed by Engineer-in-Charge.

Supplying of Calcium Hypochlorite 65%-70% Chlorine content in Granular form to mix with drinking water received at Pump house for maintaining water purity and PPM,complete all as specified and directed by Engr-in-charge. MAKE: Declibac Technologies or Equivalent approved by GE

Comprehensive Annual Maintenance including rectification of any faults of various Fire Alarm Systems installed at DLRL & MLCP at DLRL, area including checking, testing, cleaning of Smoke Detectors, Heat Detectors, Beam Masters, Hooters, Manual Call Points, spirit bulbs etc. by carrying out preventive Maintenance and Corrective Maintenance rectifying defects in existing system and making the entire system trouble free and efficient functioning with all accessories connected to the Fire Alarm systems complete all as directed.

Supply and Installation of the following conventional type Zone microprocessor based fire alarm control panel suitable to the existing system including dismantling of old un serviceable control panel and rewiring the connections as required complete all as directed.

2 Zone control panel Adressable Make: Minimax/agni/securits

4 Zone control panel conventional type Make : Dekars /Agni/Servico

8 Zone control panel conventional type Make : Dekars /Agni/Servico

Supply of the following spares required for the efficient functioning of the Conventional Fire Alarm Systems for item Nos.68 & 69 here-in-before.

Ionisation / Photo Electric (Optical) Smoke Detector Make: Apollo / System Sensor

Heat Detector. Make: Apollo / System Sensor

Electronic Hooter. Make : Dekars / Servico/Agni

Manual call point. Make : Appolo/Servico/Murley

Response Indicator. Make : Dekars / Servico/Agni

Transformer 5 Amp, 24 – 0 – 24 Volt.

Maintenance Free Battery 12 V, 7 AH. Make: EXIDE / AMCO

Maintenance Free Battery 12 V, 12/18 AH. Make: EXIDE / AMRON

Supply of the following spares required for the efficient functioning of the Addressable Fire Alarm Systems complete all as directed .

Addressable Ionisation / Photo Electric (Optical) Smoke Detector Make: Apollo / Cooper /morley-IAS/Honeywell

Addressable Heat Detector. Make: Apollo / Cooper /morley-IAS/Honeywell

Addressable dual tone Electronic Hooter. Make: Apollo / Cooper /morley-IAS/Honeywell

Addressable loop Card. Make: Apollo / Cooper /morley-IAS/Honeywell

Addressable Manual pull station. Make: Apollo / Cooper /morley-IAS/Honeywell

Programming of Loop card any zone (Addressable/conventional).

Taking down old unserviceable hydrant valve and Supply, Installation, Testing and Commissioning of Single Headed Hydrant valve confirming to IS 5290 with ISI mark of size 63 mm dia oblique type with instantaneous hose coupling adaptor etc. with all neceesary fittng materials complete required.

Taking down old unserviceable hydrant hose pipe and Supply, Installation, Testing and Commissioning of Hydrant hose pipe, 63 mm dia and 2x15 mtrs long RRL type with Gunmetal 63 mm size male coupling at one end and female coupling at the other end. It should with stand a burtsting pressure of 450 psi, rot proofed, with ISI mark. Hose shall comply to IS 636

Taking down old unserviceable branch pipe and Supply, Installation, Testing and Commissioning of short Branch pipe with 63 mm female instanteneous inlet made of gun metal, male threaded outlet, complete with hexagonal based nozzle heavy quality confirming to IS 903 etc. as approved and as directed.

Taking down old unserviceable hose reel pipe and Supply, Installation, Testing and Commissioning of Fire Hose Reel pipe 20 mm dia. X 30 mtr. Long, high pressure with 5 mm out let GM nozzle with shut off valve(IS: 884 - 1969) includes stop cock and chromium plated nozzle with all neceesary fixing materials complete all as directed.

S&F in repairs sprinkler bulb Spirit type 60 to 70 degree temperature fusible range suitable for fire fighting sprinkler system complete all as directed.

M&L for Scrapping of old existing paint of pipe lines for Fire fighting system of any sizes and applying two coats of enemel paint to match with the existing shade complete all as directed. Note - Rate quoted shall be deemed to include cost of Paint & tools.

Scrapping of old existing paint of Fire cabinet (inside & outside) for Fire fighting system of any sizes and applying two coats of Red postal colour enemel paint. Note -Rate quoted shall be deemed to be include rates of Paint & tools.

Repair and servicing of 60 to 100 HP Fire Fighting Pump and motor including all connecting parts by replacing gland, greasing & oiling and rectification of alignment of pump and motor, cleaning the carbon from the electrical connections and commissioning complete all as directed.

Repair and servicing of 7.5 to 12.5 HP Fire Fighting Pump and motor including all connecting parts by replacing gland, greasing & oiling and rectification of alignment of pump and motor, cleaning the carbon from the electrical connections and commissioning complete all as directed.

S&F of following parts of Fire fighting system with all necessary electrical connection with lugs of any size and testing commissioing including taking down the same complete all as directed.

Contactor for fire Panel MNX 70 3Pole Make : L&T/C&S

Electronic Timers Type ET 100 ML-6, 9-30 Sec, 415V, 50 Hz Make : L&T/C&S

High Pressure control guage 02-14 Bar, 0-55 PSI , KP-36 Make : Denfoss

Supply and fixing LED flood light 200/210 watt 230 V AC outdoor type with thermal management in multiple optics and equipped with IP66 protection, with impact and corrosion resistant complete with driver and lamp.

S&F in repairs Integral LED bollards 10 watt with opal acrylic diffuser made of extruded aluminium housing and IP65 protection including PCC foundation with suitable phospher bronze/GI nuts and bolts for fixing the bollard as per site requirement complete all as directed

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