COMPREHENSIVE REPAIRS MAINT OF DG SETS AMF PANELS AND CONNECTED WORKS AT AF STATION SURATGARH

Amount

BOQ (COMPREHENSIVE REPAIRS /MAINT OF DG SETS, AMF PANELS AND CONNECTED WORKS AT AF STATION SURATGARH)

Periodical maintenance of following size /capacity of DG sets through authorised service dealer of DG set and ensuring smooth functioning of DG sets of following capacities : -

400 KVA at MLH Hangar (Make : Kirloskar) (3X400 KVA)

380 KVA at Bison Lab (Cummins)

200 KVA at Base Ops ( Make : Mahindra)

200 KVA at R& S hanger ( Make : Mahindra )

200 KVA at New ATC ( Make : Mahindra )

200 KVA at 104 (H) Sqn (Make : Mahindra )

200 KVA at Comn IT Sqn (Make : Mahindra )

200 KVA at Main Water Supply (Make : Mahindra )

200 KVA at Auditorium (Make : Mahindra )

160 KVA at Main Power House (Make : Mahindra )

160 KVA at Guard Post No 09 (Make : Mahindra)

160 KVA at Guard Post No 17 (Make : Mahindra)

160 KVA at Clear Sump (Make : Kirloskar cummins)

160 KVA at GCA (Make : Kirloskar cummins)

160 KVA at Transmitting block (Make : Engine- Crompton Greaves, Alternator-stamford)

125 KVA at Base Ops ( Make : Kirloskar)

125 KVA at SRE ( Make : Cummins)

125 KVA at 23 Sqn ( Make : Kirloskar)

125 KVA at Mafi PS-II ( Make : Kirloskar)

125 KVA at Bumb Dumb ( Make : Kirloskar)

110 KVA at Bumb Dump (Make : Crompton Greaves)

110 KVA at GCA (Make : Crompton Greaves)

100 KVA at Flood Pump (Make :Ashok Leyland)

100 KVA at Auditorium ( Make : Engine- Mahindra)

100 KVA at Sewage Treatment Plant ( Make Kirloskar )

82.5 KVA at 23 ORP (Make :Crompton Greaves)

82.5 KVA at 275 SU (Make : Ashok Leyland)

75 KVA at Old ATC (Mobile) (Make : Kirloskar cummins)

75 KVA at PMS Bldg (Make :kirloskar)

75 KVA at Power House ( Make : Kirloskar)

62.5 KVA at Weather Shelter (Make :Cummins)

50 KVA at Logistic sec ( Make : Kirloskar)

50 KVA at Type "B" bldg (Mobile) ( Make : Kirloskar)

50 KVA at 23 ORP ( Make : Kirloskar)

50 KVA at 05 ORP ( Make : Kirloskar)

50 KVA at Main water supply installations (Make : Ashok Leyland)

50 KVA at (Gate No.2 )Make : Ashok Leyland)

30 KVA at 23 Sqn (Make : Kirloskar)

30 KVA at OTES Exam Hall (Make :Ashok leyland)

25 KVA at Role Eqpt Bay (Make; Ashok Leyland)

15 KVA at 2209 Sqn-I ( Make : Kirloskar)

15 KVA at 2209 Sqn-II ( Make : Kirloskar)

Notes for item No-1 to 1.42:- (i) Spares (Oils & Filters) required for maintenance of DG Set will be measured and paid separately. (ii) The rate quoted is not inclusive of major repair/overhauling of DG Set. In the event of any dispute the decision of Accepting Officer shall be final & binding. (iii) Repairer has to maintain the maintenance record, breakdown call register, periodical service report, Repair carried out register and the same are to be got signed from department rep(JE E/M)/ Engeneer-in- Charge and also duly signed by qualified Mech/Service Engineer of the contractor. (iv) All spares for repair are to be procured from manufacture`s authorised dealer only. (v) All tools, testing instruments are to be arranged by the contractor including necessary transport. (vi) The fixing/labour element for items catered here-in-after in BOQ as “Supply only” shall be deemed to be included in the quoted rate of this item.

Supply only by pass filter element with O ring of Make MICO / Kirloskar for the following capacities of DG Sets :-

Supply only luberication oil filter element with 'O' ring of Make MICO / Kirloskar / Ruston as required at site for following capacities of DG Sets :-

Supply only Air filter element inner and outer as required at site with 'O' ring of Make MICO / Kirloskar / Ruston as required at site for following capacities of DG Sets :-

Supply only fuel filter element with 'O' ring of Make MICO / Kirloskar / Ruston as required at site for following capacities of DG Sets :-

Supply only fan belt of Make - Finner/ Dunlop/Kirloskar as required at site for the following capacities of DG Sets :-

Supply only distilled water to be filled in batteries ,complete all as specified and directed by Engineer-in-charge.

Supply only ignition switch with key in repair for DG sets of any capacities, complete all as specified and directed by Engineer-in-charge.

Material & labour for replacement of battery cable of size 70 sqmm PVC insulated multi stranded copper conductor single core cable with necessary lugs, complete all as specified and directed by Engineer-in-charge.

Supply only top up coolent for DG set radiator

Supply only Water temperature gauge

Supply only oil pressure gauge assembly

Supply only oil temperature gauge.

Supply only cable for Techno meter

Supply only Techno meter assembly

Supply only flexible braided hydraulic hose 5/8" dia x 600 mm length including suitable check nuts & washers, complete all as specified and directed by Engineer-in-charge.

Supply only RPM metre with cable (0-3000 RPM), complete all as specified and directed by Engineer-in-Charge.

Supply only solenoid switch in repair suitable for any capacity DG set, complete all as specified and directed by Engineer-in-charge.

Supply only control wiring kit suitable for any capacity DG Set, complete all as specified and directed by Engineer-in-charge.

Supply only lube oil SAE 15 W - 40 for Top up and filling up the oil in the sump after completely flushing the old oil out of the tank and cleaning of the tank for fresh filling, complete all as specified and directed by Engineer-in-charge. Make : Castrol/Power Supreme

Supply only battery terminal heavy duty as per sample made of brass with bolts and washers all as required at site,, complete all as specified and directed by Engineer-in-Charge.

Material and labour for electronic automatic voltage regulator ( AVR) of 100 V , 8 Amps suitable to DG Set of capacity upto 100 KVA including necessary terminals' sleeves etc as required at site of any type and make of DG Sets, complete all as specified and directed by Engineer-in-charge. Note :Make of AVR shall be same as supplied by the DG set manufacturer with new DG set.

Material and labour for electronic automatic voltage regulator (AVR) of 50 V , 16 Amps suitable for DG Set of capacity from 100 KVA to 400 KVA including necessary terminals' sleeves etc as required at site of any type and make of DG Sets, complete all as specified and directed by Engineer-in-charge. Note :Make of AVR shall be same as supplied by the DG set manufacturer with new DG set.

Taking down unserviceable fuel injection pump from any type/ capacity DG set, carrying to workshop for repairing including necessary spares and calibration, refixing the same duly repaired to its original position and testing for its serviceability at site, complete all as specified and directed by Engineer-in-charge.

Supply and fixing in repair complete Dry cell 12 V 180 AMPH battery and initial charging complete including inbuilt charger including required electrolyte /distilled water etc and fixing as required at site to the concerned DG Set, complete all as specified and directed by Engineer-in-charge.

Supply and fixing in repair complete Dry cell 12 V 90 AMPH battery and initial charging complete including inbuilt charger including required electrolyte /distilled water etc and fixing as required at site to the concerned DG Set ,complete all as specified and directed by Engineer-in-charge.

Supply & fixing in replacement of Self starter assembly for DG set of 380 to 400 KVA 24 Volts DC including , complete fixing & testing, complete all as specified and directed by Engineer-in-charge. Make : Lucas-TVS or equivalent as approved.

Supply & fixing in replacement of Self starter assembly for DG set of 125 to 200 KVA 24 Volts DC including , complete fixing & testing, complete all as specified and directed by Engineer-in-charge. Make : Lucas-TVS or equivalent as approved.

Supply and replacement of self starter assembly for DG set of 50 to 100 KVA 12 volts DC including, complete fixing and testing, complete all as specified and directed by Engineer-in-charge. Make:-Lucas-TVS or equivalent as approved.

Supply and replacement of self starter assembly for DG set of 15 to 30 KVA 12 volts DC including, complete fixing and testing, complete all as specified and directed by Engineer-in-charge. Make:-Lucas-TVS or equivalent as approved.

Taking out unserviceable alternator from DG set, taking to workshop, rewinding with existing size copper conductor, varnishing, drying, refixing, connecting and testing, complete all as specified as directed by Engineer-in-charge:-

15 to 100 KVA alternator

110 to 200 KVA alternator

380 to 400 KVA alternator

Material and labour for rewinding the self starter assembly 12/24 Volts by taking out from the DG set dismantling & cleaning , providing proper insulation rewinding with super enameled copper wire of existing size & insulating the field coil assembly replacing bentec assembly & fixing back after repairs and testing , complete all as specified as directed by Engineer-in-charge.

Supply & fixing Rubber hose set for following DG set radiator by replacing the unserviceable hose set , complete all as specified as directed by Engineer-in-charge:-

15 to 100 KVA DG Set

110 KVA to 200 KVA DG set

380 to 400 KVA DG set

Material and labour for making smooth surface by scratching the old paints and rubbing with emery paper, filling putty in dents, where required, apply one coat of red oxide primer then apply two coats of synthetic enamel smoke grey DUCO paint with spraying process including writing of SM/MES number on DG set for following capacities of DG sets , complete all as specified as directed by Engineer-in-charge:-

50 KVA to 100 KVA DG set

110 KVA to 200 KVA DG set

Supply and fixing in replacement of turbo charger, complete all as specified as directed by Engineer-in-charge. Make:- Holest or equivalent as approved.

Material and labour for opening/dismantling and disconnecting all the connections from panel to terminal box, repair/replacing the field coils to the alternator, refixing the field coils to the alternator after drying the varnish and making the electric connections to terminal box with proper brass nut bolts and washers testing and commissioning to the satisfaction of Engineer-in-Charge for the following capacities of DG sets :-

15 KVA to 100 KVA DG set

110 KVA to 200 KVA DG set

380 KVA to 400 KVA DG set

Material and labour for dismantling of radiator from engine taking it to work shop repair of leakage pipes, cleaning the radiator with cleaning agents, re-assembling to the engine completely to enting satisfaction of Engineer-in-Charge

Inspection/checking of AMF panel of DG set of capacity 30 KVA to 100 KVA installed at various installations of any make and shape and rectify the defects, replacement of unserviceable part as required at site and cleaning of AMF panel as detecting during inspection or pointed out by users/department and carry out maintenance , complete all as specified as directed by Engineer-in-charge. Note:- Spare parts required shall be measured and paid separately or issued by the department.

All as per description of serial item No-38 here-in-before but capacity of 110 KVA to 200 KVA installed at various sub station , complete all as specified as directed by Engineer-in-charge.

All as per description of serial item No-38 here-in-before but capacity of 380 KVA to 400 KVA installed at various sub station , complete all as specified as directed by Engineer-in-Charge.

Supply only 4 Pole power contactor with AC coil 700 Amps, 3 phase 415 volt 50 HZ suitable for AMF panels in respect of serial item No 38 to 40 here-in-before , complete all as specified as directed by Engineer-in-Charge. Make:-Havells/GE/L&T/Siemens

Supply only 4 Pole power contactor with AC coil 400 Amps, 3 phase 415 volt 50 HZ suitable for AMF panels in respect of serial item No 38 to 40 here-in-before ,complete all as specified as directed by Engineer-in-Charge. Make:-Havells/GE/L&T/Siemens

Supply only 4 Pole power contactor with AC coil 250 Amps, 3 phase 415 volt 50 HZ suitable for AMF panels in respect of serial item No 38 to 40 here-in-before ,complete all as specified as directed by Engineer-in-Charge. Make:-Havells/GE/L&T/Siemens

Supply only 4 Pole power contactor with AC coil 200 Amps, 3 phase 415 volt 50 HZ suitable for AMF panels in respect of serial item No 38 to 40 here-in-before , complete all as specified as directed by Engr-in-Charge Make:-Havells/GE/L&T/Siemens

Supply only AC coil 230/440 V suitable for 200 Amps , 3 phase 415 volt 50 HZ power contactor, complete all as specified as directed by Engineer-in-Charge. Make:-Havells/GE/L&T/Siemens

Supply only AC coil 230/440 V suitable for 400/500 Amps , 3 phase 415 volt 50 HZ power contactor , complete all as specified as directed by Engineer-in-Charge. Make:-Havells/GE/L&T/Siemens

Supply only Digital Volt metre 0-500 Amps of size 96 Sqmm suitable for AMF panels in respect of serial item No 38 to 40 here-in-before Complete all as specified as directed by Engr-in-Charge Make:- AE/MECO/SECURE/SCHNEIDER.

Supply only Digital ampere metre 0-300 Amps of size 96 Sqmm suitable for AMF panels in respect of serial item No 38 to 40 here-in-before Complete all as specified as directed by Engr-in-Charge Make:- AE/MECO/SECURE/SCHNEIDER.

Supply only Digital ampere metre 0-200 Amps of size 96 Sqmm suitable for AMF panels in respect of serial item No 38 to 40 here-in-before , complete all as specified as directed by Engineer-in-Charge. Make:- AE/MECO/SECURE/SCHNEIDER.

Supply only Digital ampere metre 0-100 Amps of size 96 Sqmm suitable for AMF panels in respect of serial item No 38 to 40 here-in-before , complete all as specified as directed by Engineer-in-Charge. Make:- AE/MECO/SECURE/SCHNEIDER.

Supply only CT (Current transformer) ratio 300/5 Amps suitable for AMF panels in respect of serial item No 38 to 40 here-in-before , complete all as specified as directed by Engineer-in-Charge. Make:- AE/C &S/ALSTOM/EE

Supply only CT (Current transformer) ratio 200/5 Amps suitable for AMF panels in respect of serial item No 38 to 40 here-in-before , complete all as specified as directed by Engineer-in-Charge. Make:- AE/C &S/ALSTOM/EE

Supply only CT (Current transformer) ratio 100/5 Amps suitable for AMF panels in respect of serial item No 38 to 40 here-in-before , complete all as specified as directed by Engineer-in-Charge. Make:- AE/C &S/ALSTOM/EE

Supply only engine start relay 12 volt DC suitable for AMF panels in respect of serial item No 38 to 40 here-in-before Complete all as specified as directed by Engr-in-Charge Make:- Eagle Man/PIC .

Supply only engine start relay 24 volt DC suitable for AMF panels in respect of serial item No 38 to 40 here-in-before , complete all as specified as directed by Engineer-in-Charge. Make:- Eagle Man/PIC

Supply only frequency meter 45 to 55 HZ AC 415 volt of size Sqmm suitable for AMF panels in respect of serial item No 38 to 40 here-in-before , complete all as specified as directed by Engineer-in-Charge. Make:- AE/Premier or equivalent as approved.

Supply only under voltage monitor relay 415 volt three phase suitable for AMF panels in respect of serial item No 38 to 40 here-in-before , complete all as specified as directed by Engineer-in-Charge. Make:-UG/PIC

Supply only electronic timer 12 volt (6 sec-60 sec) suitable for AMF panels in respect of serial item No 38 to 40 here-in-before , complete all as specified as directed by Engineer-in-Charge. Make:-UG/PIC.

Supply only electronic timer 24 volt (6 sec-60 sec) suitable for AMF panels in respect of serial item No 38 to 40 here-in-before , complete all as specified as directed by Engineer-in-Charge. Make:-UG/PIC or equivalent as approved..

Supply only AC timer (O-60 sec) 230 volt AC suitable for AMF panels in respect of serial item No 38 to 40 here-in-before , complete all as specified as directed by Engineer-in-Charge. Make:-UG/PIC or equivalent as approved.

Supply only thermal overload relay 3 PH, 415 Volt (0-300 Amp) suitable for AMF panels in respect of serial item No 38 to 40 here-in-before, complete all as specified as directed by Engineer-in-Charge. Make:- LT/Siemens

Supply only cranking relay 12/24 volts DC 8/11 stage suitable for AMF panels in respect of serial item No 38 to 40 here-in-before , complete all as specified as directed by Engineer-in-Charge. Make:- Eagle Man or equivalent as approved

Supply only cranking relay 220 volts AC 8/11 stage suitable for AMF panels in respect of serial item No 38 to 40 here-in-before Complete all as specified as directed by Engr-in-Charge Make:- Eagle Man or equivalent as approved

Supply only indicator lamp assembly LED type with red/green/blue for phases R,Y,B suitable for AMF panels in respect of serial item No 38 to 40 here-in-before , complete all as specified as directed by Engineer-in-Charge. Make:- AE/MECO/SECURE/SCHNEIDER.

Material and labour for replacement of unserviceable/wornout control wiring of AMF panel of DG set with existing size of cable for complete AMF panel and testing complete for up to 200 KVA AMF panel , complete all as specified as directed by Engineer-in-Charge.

Supply and replacement of AMF controller PLC unit including necessary connection and testing, complete all as specified as directed by Engineer-in-Charge. Make : Procom model DGC-6D or equivalent as approved.

Material and labour for replacement of MCCB 4 pole 400 Amp, 36 KA with adjustable thermal and adjustable magnatic setting including making all incoming and outgoing connections, , complete all as specified as directed by Engineer-in-Charge. Make: Legrand/ABB/Siemens/L&T/Havells.

Material and labour for replacement of MCCB 4 pole 250 Amp, 36 KA with adjustable thermal and adjustable magnatic setting including making all incoming and outgoing connections, , complete all as specified as directed by Engineer-in-Charge. Make: Legrand/ABB/Siemens/L&T/Havells.

Material and labour for replacement of MCCB 4 pole 200 Amp, 36 KA with adjustable thermal and adjustable magnatic setting including making all incoming and outgoing connections, complete all as specified as directed by Engineer-in-Charge. Make: Legrand/ABB/Siemens/L&T/Havells.

Material and labourf or replacement of MCCB 4 pole 160 Amp, 36 KA adjustable thermal and adjustable magnatic setting including making all incoming and outgoing connections, complete all as specified as directed by Engineer-in-Charge. Make: Legrand/ABB/Siemens/L&T/Havells.

Material and labour for replacement of MCCB 4 pole 125 Amp, 16 KA including making all incoming and outgoing connections, complete all as specified as directed by Engineer-in-Charge. Make: Legrand/ABB/Siemens/L&T/Havells.

Material and labour for replacement of open type fuse base of capacity 400 amps including making all incoming and outgoing connections, complete all as specified as directed by Engineer-in-Charge. Make: Havells/Standard/L&T

Material and labour for replacement of HBC fuse link DIN type of capacity 400 Amps, 415 volts including making all incoming and outgoing connections, complete all as specified as directed by Engineer-in-Charge. Make: Havells/Standard/L&T

Material and labour for replacement of HBC fuse link DIN type of capacity 200 Amps, 415 volts including making all incoming and outgoing connections, complete all as specified as directed by Engineer-in-Charge. Make: Havells/Standard/L&T

Material and labour for replacement of HBC fuse link DIN type of capacity 100 Amps, 415 volts including making all incoming and outgoing connections, complete all as specified as directed by Engineer-in-Charge. Make: Havells/Standard/L&T

Material and labour for Painting to outdoor/indoor type AMF panel box internally as well as external surfaces complete with two coat of synthetic enameled paint over a coat of red oxide primer of approved colour including preparation of old surfaces of Panel , complete all as specified and as directed by Engineer-in-Charge.

Supply and fixing in replacement of MCB 6 to 32 Amp, 240 Volts, SP, breaking capacity 10 KA, C curve , complete all as specified and as directed by Engineer-in-Charge. Make: Legrand/SIEMENS/L & T/Havells/Standard

Supply and fixing in replacement of MCB 63 Amp, 240 Volts, SPN, breaking capacity 10 KA, C curve complete all as specified and as directed by Engineer-in-Charge. Make: Legrand/SIEMENS/L & T/Havells/Standard

Supply and fixing in replacement of MCB 63 Amp, 415 Volt, TPN, breaking capacity 10 KA, C curve , complete all as specified and as directed by Engineer-in-Charge. Make: Legrand/SIEMENS/L & T/Havells/Standard

Earthing complete with G I earth plate electrode 600 mm x 600 mm x 6 mm burried directly in ground vertically in pit of depth not less than 2.25 metre below normal ground level with top edge of the earth plate at a depth not less than 1.5 metre below normal ground level surrounded from all sides with mixture of charcoal and common salt in alternate layers and electrode connected to G I earth strip 32 x 6 mm size by means of brass bolts, nuts, check nuts and washers, earth strip protected by galvanized steel pipe 40 mm bore (light grade) connected to main switch board or any other electrical equipment all as shown in electrical plate No. 3 of SSR-2009 Part I and including necessary excavation and earth work in any type of soil, 20 mm bore medium grade GI pipe for watering, funnel with wire mesh, PCC (1:3:6), type C-1 chamber, pit cover of precast RCC (1:2:4), type B-1, reinforced XPM of weight not less than 4 kg/ Sq.m and MS frame etc., complete all as specified and as directed by Engineer-in-Charge. Note: The unit rate includes earth strip and protection pipe upto (maximum 7.5 metre from earth plate) earth point/test point.

Supply and fixing in repair old unservicable ON load change over switch of 100 Amp cap with SS Enclosure with necessary mounting accessories , complete all as specified and as directed by Engineer-in-Charge. Make : -Standard/Havells/L&T/Legrand .

Material and labour for control wiring with single core copper cable of size 2.5 sqmm from AMF panel to DG set , complete all as specified and as directed by Engineer-in-Charge.

Material and labour for MS/ERW conduit burried in ground/fixed to floor /wall with all fittings for passing of control wiringfrom AMF to DG set complete all as specified and as directed by Engineer-in-Charge.

Supply and fixing of Battery charger 12 V 10 A panel mounted operating on 230 V single phase 50 Hz supply, by replacing unserviceable charger, complete all as specified and as directed by Engineer-in-Charge.

Supply and fixing of Battery charger 24 V 10 A panel mounted operating on 230 V single phase 50 Hz supply, by replacing unserviceble charger, complete all as specified and as directed by Engineer-in-Charge.

Material & labour for shifting & transporation of DG Set of any capacity /size With AMF Panels at Air force Station Suratgarh by taking proper shutdown from power house and disconnecting cables both in coming and outgoing complete fixing in new location including making new incoming and outgoing connection complete all as specified & directed. Note :- All earth work ,sand filling, bricks and PCC works will be measuerd and paid saperately.

Supply, laying and testing LT cable XLPE insulated, screened PVC bedded galvanised steel strip or wire armoured, electric power cables (Heavy duty) with stranded aluminium conductor, 1100 volts grade (earthed) cross sectional area 150 Sqmm 3.5 core, laid in trenches, through pipe in road crossing, ducts, fixed along poles including taking down old unserviciable cable complete all as specefied and directed.

Supply, laying and testing LT cable XLPE insulated, screened PVC bedded galvanised steel strip or wire armoured, electric power cables (Heavy duty) with stranded aluminium conductor, 1100 volts grade (earthed) cross sectional area 70 Sqmm 3.5 core, laid in trenches, through pipe in road crossing, ducts, fixed along poles including taking down old unserviciable cablecomplete all as specefied and directed.

Material & labour dismantling complete the Engine of 400 KVA, removing all accessories required for repair / replacement, cleaning, washing of all the serviciable parts and reassembling the engine after repair / replacement of all accessories, commissioning testing on full load including replacement of engine oil. with and Including replacement of the following items:- (i) Material & labour for replacement of Piston (ii) Material & labour for replacement of Piston Rings (iii) Material & labour for replacement of liner (iv) Material & labour for replacement of inlet and outlet valves (v) Material & labour for replacement of Main bearing set, Beg & Bush (vi) Material & labour for replacement of turbo charger (vii) Material & labour for replacement of packing kit (viii) Material & labour for replacement of hose pipe set (ix) Material & labour for replacement of rubber pig set (x) Material & labour for replacement of fuel filter (xi) Material & labour for replacement of lub oil filter (xii) Material & labour for replacement of CR Bush (xiii) Material & labour for replacement of Head gaskit (xiv) Material & labour for replacement of Valve guide (xv) Material & labour for replacement of Main seal (xvi) Material & labour for replacement of timing seal (xvii) Material & labour for replacement of cam bush (xviii) Material & labour for taking out crank shaft remetling, grinding, polishing and refixing it., complete all as directed by Engineer-in-Charge. Note : Engine oil will be given by the department.

Contract Amount shall be derived after affecting the amount of Schedule of Credit in General Summary on serial page No 15 of tender documents.

SHARMA CONSTRUCATION COMPANY

SRI SAI CONSTRUCTION COMPANY

DASHMESH ENTERPRISES

AJAY ELECTRIC COMPANY