REPAIR/MAINTENANCE OF PUMPSETS, MOTORS, STARTERS, LT PANEL BOARDS, BULK WATER METERS , WATER METER ETC AT WATER SUPPLY INSTALLATIONS UNDER GE (CME) KIRKEE

Amount

M&L for disconnecting and removing the PUMP SET from its foundations/ base frame located at different locations, by disconnecting suction, delivery pipes, pump couplers and electrical connections, taking it to workshop for repair, Dismantling and opening up of PUMP assembly complete, removing worn out Gland, bush, shafts, pump Housing, bearing, Gland Packing, Pin locking set, nuts and bolts, washers etc., and replacing with new parts of same make/model/type including necessary machining works as required, assembling, Balancing and refixing the pump back to its postion after getting repair and making all connections, carry out alignment, and testing for satisfactory function all as specified and as directed for following Pumps:-

Split type centrifugal Pump set of Make Kirloskar, Model No UP 150/38B, 1450 RPM coupled with 50 HP motor at Main Pump House Bhosari

Centrifugal pumpset of make Kirloskar model No DB 40/20 coupled with 10 HP motor in MAP Pump House

Monoblock Centrifugal Pump Set Type: KDS 844++ Capacity 450LPM@ 38m Head coupled with 7.5HP motor

Split type centrifugal Pump set of Make Kirloskar, Model No DSM 50/28. (SS No 1)

Monoblock Centrifugal Pump Set of any capacity but coupled with electric motor upto and including 5Hp

- do- all as per Item No 1 above but for open well type submersible pump set of any capacity coupled with electric motor 5Hp to 10HP all as specified and as directed.

do - all as per Item No 1 above but non clog submerible sewage non clog pump of following capacities by taking up/down from sewage sump including taking up/down suction & delivery pipes & connections and refixing all as speciifed and as direted by Engineer In Charge

Model No KDV, 312V, 365 Capacity: 10Cum/Hr @ 15m Head coupled with 5HP three phase electric motor Make: Kirloskar (MAP Ph I sewage pump house)

Dismantling and taking out unserviceable Dry Motor submersible sewage pump set having flow : 800m3/hr, 15 mtr head self cooling jacket system and solid handling capacity 100mm installed at STP Kasarwadi of capacity 70HP, Make Kishor Pumps, Model ASTRA SA 250-315 with the following work services:- a) Disconnecting water and electric connections, shifting the pump from Pump house to workshop ( to and frow) for carry out necessary repair. b) Opening the pump completely part by part without damaging any parts, descaling and cleaning of all parts for inspection and finding serviceability / unserviceability of the parts. c) Repair and assembling of pumps by using existing serviceable parts and replacement of unserviceable parts as directed including necessary machining works required for proper setting and smooth functioning to achieve desired discharge of the pump. d) Rewinding of built in dry submersible motor 3 phase , 415 volts, 50 Hz of 70 HP capacity by using PVC insulated supper enamelled copper winding wire as per existing gauge as per manufactures specifications and direction ,heating, varnishing complete. The repair work consisting of thoroughly cleaning of slots, removing all dirt , grease and other unwanted particle, reassembling the complete motor after repairs and re install in pump set including connecting. e) Re install the pump at its existing foundation, making electric and water connections, finally testing the pump set for its trouble free functioning complete.Note : (i) Spare parts required for replacement shall be measured and paid seperately under appropriate items as supply only. (ii) Any Machining works required for balancing of inpeller /for fixing of new parts with existing shafts is deem to be included with the unit rate. No extra amount on this account shall be entertained seperately. iii) Any minor parts (Total cost less than Rs 200/) which are not covered under this schedule but inescapable requirement for repair shall also be deem to included with the unit rate quoted. No extra on this account shall be entertained by the Department. However any dispute GE's discussion in this regards shall be final & bindings.

Supply only following parts of Dry Motor submersible sewage pump set, Model ASTRA SA 250-315 Kishor pump of capacity 70 HP to incorporate under item No 4 above (as per site requirement) for satisfactory repair of the pumps.

Impeller for Model ASTRA SA 250-315

Double mechanical seal( Internal & External) for Model ASTRA SA 250-315

Mechanical seal cover for Model ASTRA SA 250-315

upper bearing for Model ASTRA SA 250-315

lower bearing for Model ASTRA SA 250-315

cable gland for Model ASTRA SA 250-315

Cable seal for Model ASTRA SA 250-315

Stuffing box bush for Model ASTRA SA 250-315

Bearing grease for Model ASTRA SA 250-315

Hose clip for Model ASTRA SA 250-315

Oil seal for Model ASTRA SA 250-315

lower Bearing housing for Model ASTRA SA 250-315

Impeller screw for Model ASTRA SA 250-315

Material and Labour for disconnecting and removing the MOTOR of any make/model / type, from pump sets and foundations/ base frame located at different pump houses, by disconnecting electrical connections and pump couplers, taking it to workshop for repair, dismantling stator and rotor assembly, removing burnt out winding wires complete, rewinding the stator with same guage and type of insulation copper conductor winding wires and insulation sheets , applying insulating varnish over the complete winding, drying up by heating , assembling back the stator and rotor including replacement of nuts, bolts, studs, Gasket, packing, locking pin, terminal blocks, and terminal bolts and nuts and misc accessories & hardware required for making motor functional, both end bearings (labour only) with same size/make complete for following motors all as specified and as directed :- Note: 1. Bearing shall be measured and paid saperately.

Single Phase, 240V Motor of capacity upto 2 Hp

Three Phase, 415V Motor of Capacity 5Hp

Three Phase, 415V Motor of capacity 7.5 Hp

Three Phase, 415V Motor of capacity 10HP

Three Phase, 415V Motor of capacity 12.5HP

Three Phase, 415V Motor of capacity 20Hp

Three Phase, 415V Motor of capacity 25Hp

Three Phase, 415V Motor of capacity 50Hp

M& L for removing bore well column pipes upto 80mm dia with submersible flat cable of any type and dismantling and taking up/down SUBMERSIBLE PUMP & Motor ASSEMBLY, shifting to workshop and removing unserviceable spares, replacing with new spares such impeller, bushes distance bush, seal etc of same specifications / type / model. removing burnt copper winding from motor and rewinding with same guage and type of insulation copper conductor winding wires and insulation sheets , applying insulating varnish over the complete winding , drying up by heating , assembling back and testing for proper function including necessary machining works as required , bringing back and reinstalling into the bore well all as specified and as directed. Note: 1. Bearing shall be measured and paid saperately.

Open well submersible pump capacity 5 HP, AC 3 Phase, 50 HZ.

Open well submersible pump capacity 10 HP, AC 3 Phase, 50 HZ.

Open well submersible pump capacity 12.5 HP, AC 3 Phase, 50 HZ.

M& L for removing Non clog submersible pump set with submersible flat cable of any type and dismantling and taking up/down Non Non clog submersible pump set , shifting to workshop and removing unserviceable spares, replacing with new spares such impeller, bushes distance bush, seal etc of same specifications / type / model. removing burnt copper winding from motor and rewinding with same guage and type of insulation copper conductor winding wires and insulation sheets , applying insulating varnish over the complete winding , drying up by heating , assembling back and testing for proper function including necessary machining works as required , bringing back and reinstalling into the bore well all as specified and as directed. Note: 1. Bearing shall be measured and paid saperately.

Non clog submersible sewage Pumpset capacity 5 HP, AC 3 Phase, 50 HZ

Supply and fix Pump shaft made of stainless steel for Kirloskar make pumpset of following models:-

Split type centrifugal Pump set of Make Kirloskar, Model No UP 150/38B, 1450 RPM coupled with 50 HP motor.

Split type centrifugal Pump set of Make Kirloskar, Model No UP 100/29, 1470 RPM coupled with 15 HP motor.

Centrifugal Pump set of Make Kirloskar, Model No DSM 50/28 coupled with 12.5 HP motor.

Monoblock centrifugal pumpset of make Kirloskar model No DB 40/20 coupled with 10 HP motor

Supply & fixing tyre coupling suitable for centrifugal pumpset coupled with 50 HP motor along with flanges, nuts, bolts, washers, etc incluiding all cutting key and to suit shaft of pumpset and motors all as directed by Engr-in-charge.

ditto- all as per item sl No 10 above but for 10HP

ditto- all as per item sl No 10 above but for 12.5 HP

Supply only nylon rope of 20mm dia for bore well pump

Supply & fix Mild Steel bore well cap suitable for bore size upto 250mm

Supply only antifriction heavy duty ball bearings 6305 Make: SKF

Supply only antifriction heavy duty ball bearings 6306 Make: SKF

Supply only antifriction heavy duty ball bearings 6307 Make: SKF

Supply only antifriction heavy duty ball bearings 6308 Make: SKF

Supply only antifriction heavy duty ball bearings 6309 Make: SKF

Supply only antifriction heavy duty ball bearings 6312 Make: SKF

Supply only antifriction heavy duty ball bearings 6313 Make: SKF

Supply only antifriction heavy duty ball bearings 6203 Make: SKF

Supply only antifriction heavy duty ball bearings 6212 Make: SKF

Supply and install CI foot valve of size 250mm all as per IS 4038 Class PN 0.2 with taking down old u/s foot valve

Supply and install CI foot valve of size 200mm all as per IS 4038 Class PN 0.2 with taking down old u/s foot valve

Supply and install CI foot valve of size 150mm all as per IS 4038 Class PN 0.2 with taking down old u/s foot valve

Supply and install CI foot valve of size 80mm all as per IS 4038 Class PN 0.2 with taking down old u/s foot valve

Supply and install CI foot valve of size 50mm all as per IS 4038 Class PN 0.2 with taking down old u/s foot valve

Supply and install fully automatic Starter Star Delta type with single phase protection feature suitable for operation on AC, Three phase four wire , 415 Volts, 50 Hz supply for Motor of capacity 15HP with relay range 9-15Amps complete Cat No SS94362 Make: L&T or equivalent in SIMENS/HAVELLS with taking down old u/s starter of any type

Supply and install DOL starter type MN in sheet steel enclosure suitable for AC, Three phase, 415 Volts, 50 Hz supply and Motor capacity 10HP with relay range 9-15Amps complete Cat No SS94351 Make: L&T or equivalent in SIMENS/HAVELLS with taking down old u/s starter of any type

Supply and install fully automatic Starter Star Delta type with single phase protection feature suitable for operation on AC, Three phase four wire , 415 Volts, 50 Hz supply for Motor of capacity 50 HP with relay range 30-50 Amps complete Cat No SS94021 Make: L&T or equivalent in SIMENS/HAVELLS with taking down old u/s starter of any type

M & L for repair of u/s Electromagnetic water flow meter (EMF) ISO: 4064,Accuracy +0.5%,Make – Endress + Hauser, Model No - 10L4H-U-20A-1AN4B4AA installed at STP kasarwadi incl Transportation to & from workshop and replacement of u/s spares for meter. Installation and testing of repaired meter on same location all as specified and as direted by Engineer In Charge.

Supply and fixing of 110 KVAR capacitor bank in existing APFC panel all as specified and directed by Engineer-in- charge.

Supply and install DOL starter type MK-1 in sheet steel enclosure suitable for AC, Three phase, 415 Volts, 50 Hz supply and Motor capacity up to 7.5HP with relay range 11-18Amps complete Cat No SS96211 Make: L&T or equivalent in SIMENS/HAVELLS with taking down old u/s starter of any type

Supply and fixing of combination coil for MK-1 DOL starter for 400/440V,50 Hz all as specified and directed.

Supply and install submersible pump controller in sheet enclosure type MU-G for 415V, 3Ph electric submersible motor of capacity 6Hp. Cat No SS97756 Make: L&T or equivalent in Simens/Havells with taking down old u/s pump controller of any type

- do - but for motor capacity 10Hp Cat No SS95983 Make: L&T

- do - but for motor capacity 15Hp cat No CS94091 Make: L&T

- do - but for motor capacity 70Hp cat No CS96451 Make: L&T

S & F in replacement Power Contactor 3-Pole with AC Coil 50 Amps along with Aux. Contacts 02NO & 02NC for 3 phase star delta starter AC 440 volts 50Hz MNX 32 Make : L&T Cat No.: CS94111 or equivalent make as aprroved in the existing panel, connecting up and testing all in repairs incuiding material for wiring if required as specified and as directed.

All as per item No 40 above but MNX 25 with aux contacts 01NO & 01NC Cat No CS94110 Make : L&T or equivalent in Seimens/Havells

All as per item No 40 above but MNX 22 with aux contacts 01NO & 01NC Cat No CS94980 and CS94981 Make : L&T or equivalent in Seimens/Havells

All as per item No 40 above but MNX 12 with aux contacts 01NO & 01NC Cat No CS94108 and CS94109 Make : L&T or equivalent in Seimens/Havells

S & F Thermal overload relay range 3 to 5 Amps including taking down the old relay incuiding material for wiring if required complete all as specified and directed MN2 Cat No SS94141OOSO Make : L&T or equivalent in Seimens/Havells

S & F Thermal overload relay range 6 to 10 Amps including taking down the old relay incuiding material for wiring if required complete all as specified and directed MN2 Cat NoSS94142OOVO Make : L&T or equivalent in Seimens/Havells

S & F Thermal overload relay range 9 to 15 Amps including taking down the old relay incuiding material for wiring if required complete all as specified and directed MN2 Cat No SS94142OOBO Make : L&T or equivalent in Seimens/Havells

S & F Thermal overload relay range 20 to 33 Amps including taking down the old relay incuiding material for wiring if required complete all as specified and directed. MN2 Cat No SS94145OOEO Make : L&T or equivalent in Seimens/Havells

S & F Thermal overload relay range 30 to 50 Amps including taking down the old relay incuiding material for wiring if required complete all as specified and directed type MN5 Cat No SS94136OOGO Make : L&T or equivalent in Seimens/Havells

S & F electronic timer for 3 phase starters including wiring materials and taking down old unserviceable timer complete all as specified and directed. cat part no ST80329OOOO Make : L&T or equivalent in Seimens/Havells

S & F in replacement DIN Type Fuse 200 A suitable for HRC fuse kit Cat No. SF 94232 Make: L&T/Simens/Havells

S&F in replacement HRC fuse base type HN size 2 & 3 for capacity 300 A as per existing make and specifications all as specified and directed.

S & F in replacement Single Phase preventor relay SPPR type Sz5 (6 Wire), 415V, cat No. CS94824DOOO Make : L&T or equivalent in Seimens/Havells

S & F in replacement Single Phase preventor relay SPPR type SDz5, 415V, cat No. XM81807OOOO Make : L&T or equivalent in Seimens/Havells

S&F in replacement HRC fuse base for capacity 80-250 A. Cat No SK90406 Make: L&T or equivalent.

S & F Illuminated Push Button Projecting Head complete all as specified and directed in RED/GREEN in color, 240V AC, Cat No EG03PDL, Make: L&T/HPL with taking down old u/s push button of any type

S & F LED Indication lamp for LT Panel board RED/YELLO/BLUE, Surface Mounted Device LED technology Low Power consumption < 0.6W Low Voltage Glow Protection (LVGP) Cat No: SIL 240A-240V AC Make: L&T or HPL/Havells

Supply, laying, connecting and testing Submersible flat cable 3 core 2.5 Sqmm PVC insulated and PVC sheatehed with taking down old u/s flat cable of any size and any type all as specified and directed by Engineer In Charge

Supply, laying, connecting and testing Submersible flat cable 3 core 6.0 Sqmm PVC insulated and PVC sheatehed with taking down old u/s flat cable of any size and any type all as specified and directed by Engineer In Charge

Supply, laying, connecting and testing Submersible flat cable 3 core 10 Sqmm PVC insulated and PVC sheatehed with taking down old u/s flat cable of any size and any type all as specified and directed by Engineer In Charge

Supply and Fix 415V, 50Hz, four pole MCCB 400A, 50KA, Cat No ISLLNFBF0400 Make: Standard/L&T/Havells with taking down old u/s MCCB from existing panel all as specified and directed by Engineer In Charge

Supply and fix 3 pole MCCB of 250A capacity with S.C. rating of 35kA,thermal and magnetic setting with provided leads on iron frame/lamination board as per existing make and specifications all as specified and directed.

Supply and fix cam operated rotary switches 32A with 90⁰ ON-OFF operation and complete rotation of type . Cat No.61197 of Make: L&T or equivalent of Simens/Standard

S & F in replacement Power Contactor 3-Pole with AC Coil 160 Amps along with Aux. Contacts 02NO & 02NC ,440 volts 50Hz MNX 140 Make : L&T Cat No.: CS94138 or equivalent make as aprroved in the existing panel, connecting up and testing all in repairs incuiding material for wiring if required as specified and as directed.

S & F Non retrun valve(NRV) without by pass arrangement including provision of joining material such as insertion sheet 3mm thick, nut & bolts all as required at site 80mm dia bore ISI marked complete with rubber gasket all as directed.

S & F Non retrun valve(NRV) without by pass arrangement including provision of joining material such as insertion sheet 3mm thick, nut & bolts all as required at site 100mm dia bore ISI marked complete with rubber gasket all as directed.

M&L for Painting of pump sets & motor assembly of capacity 5Hp to 15Hp located at various installations comprising electric Motor , pump , base frame, suction and delivery pipe lines inside & outside of pump house, valves any type and size up to 100 mm dia withTwo coat of synthetic enamel paint of approved colour including scrubbing / cleaning all metalic surfaces before painting and writing SM/MES No. etc, all as specified and as directed :-

- do - all as per Item No 68 above but for pump Motor of capacity 20hp to 50Hp and pipe size upto 350MM

Supply and fix for suction and discharge flexible hoses with specially compounded PVC reinforcement, helically wounded and inseparably fused to the soft inner walls. suitable for withstanding multi-axial stress and pressure 10Kg/Sqcm of dia 40mm

M & L for suction and discharge flexible hoses with specially compounded PVC reinforcement, helically wounded and inseparably fused to the soft inner walls. suitable for withstanding multi-axial stress and pressure 10Kg/Sqcm of dia 50mm

M & L for suction and discharge flexible hoses with specially compounded PVC reinforcement, helically wounded and inseparably fused to the soft inner walls. suitable for withstanding multi-axial stress and pressure 10Kg/Sqcm of dia 80mm

Trimming of tree exc. 30 cm girth and n.exc 100cm girth including cutting of trunk, and branches and disposal of unserviceable material to a distance n exc. 50 m and clearing site all as specified and as directed.

M&L for PCC 1:2:4 type B-1 and 20mm graded aggregate including plastaring for foundation of pump set & Motor

M & L for Framed work such as grills, gratings, etc. for water tanks, supports, and similar work conforming to Fe.290.Gde-E-165 with two coat of synthetic enamaled paint over coat of red oxide primer all as directed and specified by Engineer In Charge

Suply & install Brass Spindle with check Nut/ Hub nut (Gun metal) and collars suitable for existing Sluice Valve of size 400 mm of any make, incl taking out unsv complete all as specified and directed.

All as per item No 76 but for 300mm Sluice Valve of any make - ditto --.

M & L for carry out water quality anyalysis for bacterial, chemical and biological analysis including for collection of water samples from the pump house and one of the location as specified by Engineer In Charge and testing from govt approved testing laboratory/FHHL lab, submitting of reprort for minimum following parameters (a) Turbudity (NTU) (b) pH (c) Total Hardness as CsCO2 (mg/l) (d) Sulphate as SO2 (mg/l) (e) Iron as Fe (mg/l) (f) Magnesium as Mg (mg/l) (g) E-Coli or thermotolerant coliform bacteria (h) Remarks of Govt water testing lab

Material & labour for Earthing using galvanised iron earth plate electrode of size 60cm X 60cm X 6mm thick burried directly in ground vertically at a depth not less than 2.25 mtr below normal ground level with top edge of earth plate at a depth not less than 1.5 mtr below normal ground level, earth plate surrounded from all sides by 15 cm thick and packed layer of charcoal dust and common salt filling in alternate layers and electrode connections by using galvanised iron wire of 4mm dia by means of bolts, nuts, check nuts and washers and protected by light grade 15 mm dia galvanised iron pipe and GI pipe light grade 20mm bore for watering, including funnel, wire mesh, CI pit cover and PCC chamber pit with PCC 1:2:4 type B-2 (including necessary excavation and earth work disposal of surplus soil to a distance not exceeding 50 mtr all as specified and shown on plate No 3 of SSR Part-I for different capacities pumpsets.

(i) The unit rate shall include GI protection pipe 15mm dia 7.5Mtr, GI water pipe 20mm dia, wire mesh, funnel, excavation, RCC pit cover, P.C.C chamber pit,. test point, Main earthing lead from earth electrode to test point upto 7.5 metre and if GI protection pipe is less than 7.5 metres, no price adjustment shall be made.

(ii) PCC pit shall be provided at least 500mm away from the earth pit and not just on the earth pit and extra cost of additional length of water pipes and fitting junction etc shall be deemed to be included in the unit rate.

(iii) CI pit cover or precast RCC 1:2:4, type B-1, 80mm thick reinforced with XPM ( weighing not less than 4 Kg/sqm in lieu of cast iron cover).

M & L for cleaning of strainer 400mm dia including opening of strainer top cover by removing nut/bolts, removal of strainer screen and taking out dirt, mud, foreign particles accumulated inside strainer, assembling back and replacemnt of worn out nut bolts and gasket all as specified and directed by Engineer In Charge

M & L for repair of u/s water meter 400mm dia incl Transportation to & from workshop and replacement of u/s spares for water meter like worn out gear assembly, impeller, spindle, nut bolts, washers, rubber gaskets, packing set including Calibration & testing at MIDC laboratory Mumbai as per MIDC norms. Installation of repaired water meter of 400mm dia including taking down existing water meter, replacement of rubber gasket, nut bolts, cleaning and removing accumulated mud, dirt and foraign material from strainer assembly. provision of strainer screen made up of perforated steel sheet all as specified and as direted by Engineer In Charge Note: Calibaration Certificate from MIDC Lab shall be produced by the contractor before payment

Supply and fix Shock treatment chart chart in different languages (English, Hindi, Marathi) coloured with size not less than 600x900mm duly framed in transperant glass complete all as specified and directed by GE with taking down old chart

Supply and fix fire fighting chart in different languages (English, Hindi, Marathi) coloured with size not less than 600x900mm duly framed in transperant glass complete all as specified and directed by GE with taking down old chart

Sachin Electricals

metro electrical services

BSK Construction