PROVISION OF SERVICES FOR PERIODICAL MAINTENANCE AND REPAIRS OF EOT CRANES OF EMU AND CCE RND SOUTH INCLUDING REPAIR REPLACEMENT OF VFD DRIVES MOTORS AND CABLES AT RCI UNDER GE I RND RCI HYDERABAD

Amount

Removing the unserviceable Step down transformer, supply and fix new step down transformer 1.5 KVA, 440/220/110 Volts capacity complete all as per specified and directed.

Conducting Load and Deflection test to EOT/HOT crane of 02 Ton capacity and submitting test report complete all as directed. Notes: 1. Load for testing shall be provided/arranged by the contractor under his own arrangement including necessary transportation and all other costs. 2. Crane testing shall be carried out by the authorized Inspector as per Factories ACT in the presence of user.

All as per item No 2 above but for 05 Ton capacity crane.

All as per item No 2 above but for 7.5 and 10 Ton capacity crane.

All as per item No 2 above but for 12 and 15 Ton capacity crane.

All as per item No 2 above but for 20 Ton capacity crane.

All as per item No 2 above but for 25 and 30 Ton capacity crane.

Supply only Carbon rubber bush for slip ring motor of the existing model and size complete all as directed.

Supply only Steel wire rope for main hoist of size 10mm complete as specified

All as per item No 9 above but 12mm

All as per item No 9 above but16mm

All as per item No 9 above but 20mm

All as per item No 9 above but 25mm

Supply only Coupling rubber bush with nuts, bolts and spring washers for LT / CT / Hoist motor coupling of the existing sizes and model 02 to 05 Ton capacity cranes complete all as directed.

All as per Sl item No 14 above but for 10 Ton to 25 Ton capacity crane.

Supply only Electro magnetic brake/Thruster brake with brake drum of any size complete all as specified and directed.

Supply only Brake liner for cranes of 2 to 7.5 Ton capacity complete all as directed.

Supply only Brake liner for cranes of 10 to 15 Ton capacity complete all as directed.

Supply only Brake liner for cranes of 20 to 30 Ton capacity complete all as directed.

Supply only Thruster break hydraulic oil, grade HW 46. Make: Electro/Servo/Power/Castrol

Supply only Gear box oil, grade 320. Make: Electro/Servo/Power/Castrol

Supply only the Over Load relay, 0 to 11Amp range, suitable for mounting on Contactor complete all as directed.

Supply only the Over Load relay, 12 to 16Amp range, suitable for mounting on Contactor complete all as directed. Make for item No 20 & 21 BCH/L&T/Siemens/C&S/ Schneider

Supply only Cadmium compound for wire rope complete all as directed.

Supply only, ML 2, 3 pole contactor with AC3 rating of 32Amps with suitable coil voltage complete all as specified. Make: L&T CAT No SS90701 or equivalent in Legrand / Siemens / BCH / Schneider

Supply only, ML 4, 3 pole contactor with AC3 rating of 70Amps with suitable coil voltage complete all as specified. Make: L&T CAT No SS90910 or equivalent in Legrand / Siemens / BCH / Schneider

Supply only, spare contact kit for ML2 contactor with suitable coil voltage complete all as specified.

Supply only, spare contact kit ML3 & ML4 contactor with suitable coil voltage complete all as specified.

Supply only, spare coil for ML2 contactor with suitable coil voltage complete all as specified.

Supply only, spare coil for ML3 & ML4 contactor with standard coil voltage complete all as specified. Make for item No 25 to 28 BCH/L&T/Siemens/C&S/ Schneider

Supply only Limit Switch of any size for Long Travel/Cross Travel complete all as directed. Make: SEIMENS/MACON CONTROLS/BCH

Supply only Flexible geared coupling of any size complete all as directed.

Supply only standard actuator type Push button switch of any colour complete all as specified and directed. Make: L&T/C&S/BCH/Siemens

Supply only Pedestal with bearing for Long Frame/Cross Travel Shaft complete all as directed.

Supply only FRLS PVC insulated 12core 1.5Sqmm, multistranded copper conductor cable, 1100Volts, ISI marked complete all as specified.

Supply only FRLS PVC insulated 4core 16Sqmm, multistranded copper conductor cable, 1100Volts, ISI marked complete all as specified.

Supply only FRLS PVC insulated 4core 10Sqmm, multistranded copper conductor cable, 1100Volts, ISI marked complete all as specified.

Supply only FRLS PVC insulated 4core 6Sqmm, multistranded copper conductor cable, 1100Volts, ISI marked complete all as specified.

Supply only FRLS PVC insulated 4core 4Sqmm, multistranded copper conductor cable, 1100Volts, ISI marked complete all as specified.

Supply only FRLS PVC insulated 4core 2.5Sqmm, multistranded copper conductor cable, 1100Volts, ISI marked complete all as specified. Make for item No 34 to 39 Finolex, Havells, RPG/Gloster

Removing the burnt out control and power wiring from crane panel board and providing new wiring with suitable size copper conductor cable including replacement of damage/burnt out connectors, fuse holders, cable lugs, cables glands etc., complete all as specified and directed.

Dismantling of Long travel assembly complete from all electrical connections, repairs to damaged long travel system by replacing with new gear and coupling, pedestal and modifying motor and gear box, platform by cutting, welding and reassembling the long travel assembly, reconnecting electrical connections, testing and commissioning of crane for smooth operation of long travel system for 20/25 Ton EOT crane complete all as directed.

Same as item No 42 above but for 15 to 30 Ton crane

Dismantling of cross travel assembly complete from all electrical connections, repairs to damaged long travel system by replacing with new gear and coupling, pedestal and modifying motor and gear box, platform by cutting, welding and reassembling the long travel assembly, reconnecting electrical connections, testing and commissioning of crane for smooth operation of long travel system for 2 to 10 Ton EOT crane

Same as item No 44 above but for 15 to 30 Ton crane

Dismantling of Main hoist assembly complete from all electrical connections, repairs to hoist by replacing with new gear and coupling, pedestal and modifying motor and gear box, platform by cutting, welding and reconnecting electrical connections, testing and commissioning of crane for smooth operation of long travel system for 2 to 10 Ton EOT crane

Same as item No 46 above but for 15 to 30 Ton crane

Disconnecting electrical connections removing the unserviceable burnt out Power drive of Cross Travel/Long Travel of 3/5/10 Ton capacity crane, supply and fix new cross travel/long travel power Variable Frequency Drive of model MICRO MASTER 440 make Siemens or equivalent in Yakhsawa, L&T, CG, including programming by OEM Engineer and testing complete all as specified and directed.

All as per item No 48 above but for 15/20/25 Ton capacity crane.

Opening of electrical connection of 2/3/5 Ton capacity crane and removing of damaged Cross Travel/Long Travel electric drive and taking to authorized servicing agency of Siemens, opening of electrical drive and replacing the burnt out phase cards, power diodes, unserviceable parts i.e. capacitors, integrated circuits, resistors, electronic transformer and reassembling the complete electric drive and bringing back to site after repairing and refixing electrical drive, connecting electrical drive and commissioning complete all as directed

All as per item No 50 above but for 7.5/10 Ton capacity crane

All as per item No 50 above but for 15/20 Ton capacity crane

All as per item No 50 above but for 25 Ton capacity crane

All as per item No 50 above but for 30 Ton capacity crane

Removing Induction motor of 1.5HP capacity of cranes from foundation after opening foundation nut bolts, coupling and disconnecting, dismantling and taking down the Hoist/CT/LT motor from the installed position, opening of motor, servicing, greasing, insulating, varnishing and drying including replacement of damaged/worn out unserviceable bearings and refixing in the original position, connecting the electrical connections and testing complete all as directed. Make of Bearing: SKF/NBC/TATA

All as per item No 55 above but for 2.0HP capacity motor

All as per item No 55 above but for 3.5HP capacity motor

All as per item No 55 above but for 7.5/8.0HP capacity motor

All as per item No 55 above but for 10HP capacity motor

All as per item No. 55 above but for more than 10HP and upto 25HP capacity motor

Dismantling of Long Travel gear box/Cross Travel/Hoist gear box of 20/25/30 Ton capacity cranes by opening long travel shaft and transporting to local workshop opening of gear box, replacement of broken damaged brass gears 06 No of different sizes, replacement of bearings 02 No, Oil-seal, 'O' Rings, Thrust washer, Retaining spring, Lock washers, Gasket and reassembling of gear box completely after repairing returning back to site, refixing in the original position, and testing for smooth functioning complete all directed.

All as per item No 61 above but for 10/15 Ton capacity crane.

All as per item No 61 above but for 2/3/5 Ton capacity crane.

Dismantling of Thrust Brake and carrying out thorough cleaning of inner surfaces and it's motor, draining out of the brake oil from its chamber and storing the same in a container, cleaning the bearings, replacing the worn out bearings and filling back the brake oil, refixing the thrust brake assembly complete all as directed.

S&F in repairs, SV Highbay light to LED High bay light, energy saving, enviorment friendly & robust highbay LED with PDC housing suitable for ceiling ( Surface type/Suspended type) mouting with system efficacy upto 150 Im/watt, 120watt including necessary connection complete all as specified. Make: Havells CAT No. SAUCERGENXPROHBP120WLED 757P90DBOLTG or equivalent in Crompton/C&S/ Philips

Note: 1. Rate quoted shall be deemed to include the cost of necessary hydraulic ladder or aerial access platform mounted on vehicle for fixing the light fittings.

Note: Contractor shall produce LM-79 and LM-80 certificate for the luminaires supplied by OEM and genuinity of purchase from manufacturer before claiming any payment. BIS R No. is mandatory for LED light fixtures/drivers. LED fixture and driver should be of the same manufacturer.

S&F in repairs 160Amp HRC fuse DIN type carrier male female type with HRC fuses complete all as directed.

All as per item No 66 above but 100Amp capacity.

All as per item No 66 above but 63Amp capacity.

All as per item No 66 above but 32Amp capacity. Make for item No 66 to 69: Standard / L&T/ Havells / C&S / Schneider.

Disconnecting electrical connections, cleaning each resistance box, removing the burnt out resistance and supply and fix the new resistance in existing position with LT, CT and Hoist complete of cranes complete all as directed.

Disconnecting electrical connections removing the unserviceable burnt out Power drive of Main Hoist of 20/25 Ton capacity crane, supply and fix new Main Hoist Variable Frequency Drive of model Series GA 700 Model No CIPR GA70D4060ABMA of make Yasakawa or equivalent in Siemens, L&T, CG, including programming by OEM Engineer and testing complete all as specified and directed.

Disconnecting electrical connections removing the unserviceable burnt out Power drive of Main Hoist of 7.5/10 Ton capacity crane, supply and fix new Main Hoist Variable Frequency Drive of model Series GA 700 Model No CIPR GA70D4038ABMA of make Yasakawa or equivalent in Siemens, L&T, CG, including programming by OEM Engineer and testing complete all as specified and directed.

Disconnecting electrical connections removing the unserviceable burnt out Power drive of Main Hoist of 5/3/2 Ton capacity crane, supply and fix new Main Hoist Variable Frequency Drive of model Series GA 700 Model No CIPR GA70D4007ABMA of make Yasakawa or equivalent in Siemens, L&T, CG, including programming by OEM Engineer and testing complete all as specified and directed.

Dismantling the old cable track assembley and S & F new Cable track assembly for carnes at various capacityies including suitable support chain

Dismantling the old DSL track assembley and S & F new DSL track assembly for carnes at various capacityies.

Outsourcing of services for periodical checking, normal and routine maintenance, repairs and replacement of spares of EOT/HOT cranes of any make, model and span of the under mentioned capacities of cranes by providing One Crane Mechanic per shift of 08 Hours per day for one shift on all days except Sundays and Holidays all as specified and directed. Rate Quoted shall be deemed to cater for following :- (a) Man power to be employed. (b) One ( Semi skilled)- 01 No for each shift timings are : 0900 hr to 1700 hr (c) Provision of all safety equirement such as safety belts, hang gloves, safety cloths/helment, safety rope and first aid boxes. Note : Rates to be quoted for complete job as per sub items below inclusive of all taxes, as applicable including GST.

List of EOT cranes of EMU attached as Appx 'A' List of CCER&D Cranes attahed as Appx 'B'

Notes: The provision of T&P for operating, repair and maintenance are deemed to be included in the unit rates quoted. All stationary for Duty Roster, Attendance register, Wages register, Log sheet book, maintenance record etc., shall be arranged, maintained and submitted by the contractor to Engineer in charge in the first week of every month. (c) Any loss due to negligence, faulty operation shall be made good by the contractor without any extra cost to the department. (d) Wage period shall not exceed one month. Wages for all workers employed shall be paid before 7th day of every month through bank account without fail irrespective of whether RAR is claimed or not. (e) Minimum wages EPF, ESI, Bonus, etc., to the workers shall be paid by the contractor as per regional Labour/PF Commissioner, Gazette Notification including DA all as authorized. (f) Labour elements for fixing of other spares/parts mentioned in this Schedule/BoQ as 'Supply only' shall be deemed to include in the unit rate quoted. (g) Contractor shall maintain daily log sheet and complaint book duly signed by the user for each crane all as specified and as directed by the Engineer in Charge.

(h) The complaints received from the users duly enclosed in the register with docket number and complaint slip has to be maintained with user signature after satisfactory attending the compliant as a token of completion indicating showing the spares replaced wherever applicable. (j) The workers employed by the contractor for outsourcing shall be entitled for one day weekly off and the contractor has to provide suitable substitute in the concerned shifts. The unit rate quoted shall be deemed to include for this provision. Quoted rate Sl item 79 above shall be deemed to be inclusive of cost of taking down the old items being replaced, necessary cleaning, fixing, making connections, testing, commissioning etc., in respect of BoQ items indicated here in after as 'Supply only'.

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ELEVATORS MAINTENANCE ENGINEER WORKS

M/S GDR CONSTRUCTIONS