REPAIR MAINTENANCE OF DG SETS AND ALLIED WORKS SERVICES AT CANTT AREA UNDER GE SHILLONG.

Amount

Repair, maintenance of Diesel driven Gen set by replacing unserviceable minor spare parts such as gaskets,nuts,bolts,washers and spring etc including oiling, greasing and Servicing of DG set by replacement of connected fast moving spare parts including dismantling, cleaning and refixing of fuel tank with inlet/outlet pipe, repair/over hauling of Governor assembly with necessary replacement of spare parts to make the governor assembly 100% trouble free,repair/servicing of alternator with grinding/polishing of slip rings and cleaning and re-tensioning of carbon bush holder with necessary replacement of carbon bush complete all as specified and directed for the following capacities of DG Sets:- (a)DG Set Kirloskar 200 KVA Kirloskar HQ 101 Area 024/ 6161-DG/ AL/11 Note :- (a) Cost of minor spare parts such as gaskets,nuts,bolts,washers and spring shall deemed to be included in the rate quoted by the tenderer. (b) Lathe work if required shall also deemed to be included in the rate quoted against these items. (c) Spare parts such as fast moving item shall be measured and paid separately under relevant items of this schedule as "Supply only" Items. (d) Repair/ maintenance, servicing and overhaulling shall be carried out by dealer / distributor of manufacturer's of DG Sets or their authorised agent. Approval for same shall be taken from Accepting officer before execution of any work.

(b) All as per item no. 01.00 here in above but of DG Set Kirloskar 180 KVA Kirloskar MH Pump House 024/6142-DG/AL/10

(c) All as per item no. 01.00 here in above but of DG Set Kirlosker 160 KVA Kirloskar SE Falls 024/6124-DG/AL/10

(d) All as per item no. 01.00 here in above but of DG Set Kirlosker 140 KVA Kirloskar MH pump House 024/6039-DG//95

(e) All as per item no. 01.00 here in above but of DG Set Kirloskar 82.5 KVA Kirloskar Cant II ( Pump House) Engine No. 4118901/ 1421037 & Alternator No. ES3D014J141631

(f) All as per item no. 01.00 here in above but of DG Set Cummins 63 KVA Kirloskar 9 KVA Power House Signal centre SM No. 024/6098-DG/06 & 024/6112-DG/AG/05

(g) All as per item no. 01.00 here in above but of DG Set Kirloskar 63 KVA Greaves Cotton Kench's Trace SM No. 024/6112-DG/06 & 024//6112-DG/AL/06

(h) All as per item no. 01.00 here in above but of DG Set Crompton Greaves 63 KVA Kirloskar GE Shillong Office SM/ MES No 024/6143-DG/10 & 024/6143-DG/Al/10

(j) All as per item no. 01.00 here in above but of DG Set Kirloskar 40 KVA Kirloskar Est Branch SM / MES NO. 024/6038-DG/10 & 024/6038-DG/AL/02

(k) All as per item no. 01.00 here in above but of DG Set Kirloskar 30 KVA Kirloskar Labasee line pump House SM/ MES NO. 024/6162-DG/11 & 024/6162-DG/AL/11

(l) All as per item no. 01.00 here in above but of DG Set Greaves Cotton 30 KVA Kirloskar SE Falls Engine No. 3/08031002/74 and alternator No. GIR30/4333H

(m) All as per item no. 01.00 here in above but of DG Set Kirloskar 25 KVA Kirloskar MH cool room SM/MES No. NYA

(n) All as per item no. 01.00 here in above but of DG Set Kirloskar 10 KVA Kirloskar 'B' Camp House SM/ MES No. 158077A-01858E.

Repair/maintenance of existing control panel of DG set by replacing the connected items such as leads, copper wire, thimble , Analogue Ammeter, Analogue voltmeter,frequency meter etc along with other minor parts required for carrying out maintenance complete all as directed by Engineer in Charge. Note- Analogue Ammeter, Analogue Voltmeter and frequency meter shall be measured and paid separately as supply only items below and the cost of labour element only be deemed to be included in the rate quoted against these item.

(a) Supply only Analogue Ammeter Class 1, 5 A, 3 phase. Make : L&T Cat Part No. WDS301FEV00 or equivalent model from make Siemens.

(b) Supply only Analogue Voltmeter Class 1, 3 Ph. Make : L&T Cat Part No. WDS01FCA00 model from make Siemens.

© Supply only Frequency meter single phase, Class 0.20.Make : L&T Cat Part No. WDS121FCF00 or equivalent make of Legrand / Seimns.

Repair / Overhauling of self starter assembly of any type / make / model including replacement of bearings, bushing, washer, bendix pinion, carbon bush etc complete all as required for proper functioning for the following capacities of DG sets etc complete all as specified and as directed by Engr-in-Charge:- (a) DG set 180 to 200 KVA Note:-(i) Make & SM No of DG Sets shall be as specified against item No 1.00 to 1.12 here-in-before. (ii) Repair works shall be carried out by dealer of DG Sets or their authorised agents.

(b) All as per item no. 3.00 here in above but of DG set 125 to 160 KVA

(c) All as per item no. 3.00 here in above but of DG set 63 to 82.5 KVA

(d) All as per item no. 3.00 here in above but of DG set 10 to 40 KVA

Disconnecting the Exhaust Pipe Line with mufler of DG set from Exhaust Manifold of the Engine and removing the Unserviceable Asbestos Rope from the Exhaust Pipe, Cleaning the Exhaust Pipe and cutting the mufler removing all Carbon Particles Inside including wrapping of existing asbestos rope complete all as directed by Engr-in-charge for the following capacities of DG Sets:- (a) DG set 180 to 200 KVA

(b) All as per item no. 4.00 here in above but of DG set 125 to 160 KVA

(c) All as per item no. 4.00 here in above but of DG set 63 to 82.5 KVA

(d) All as per item no. 4.00 here in above but of DG set 10 to 40 KVA

Dismantaling Radiator assembly from DG set Engine from inside and out side , Cleaning and Washing the Radiators & fins by Compressed Air with Chemical Water, removing all dust, etc. from the Radiator and Filling Coolant, re-assemble the same in Original Position with new gaskets, radiator connecting hoses and clamps complete all as directed by Engr-in-charge, for the following capacities DG Sets.- (a) DG set 180 to 200 KVA Note:- (i) Coolant shall be measured and paid seperatly under relevnt items of this schudule. (ii) Asbestos rope shall be measured and paid separately under relevant items of this schedule. (iii) Repair/ maint works shall be carried out by dealer of DG Sets or their authorised agents.. (iv) Make & SM No of DG Sets shall be as spesified against item No 1.0 to 1.12 here-in-before.

(b) All as per item no. 5.00 here in above but of DG set 125 to 160 KVA

(c) All as per item no. 5.00 here in above but of DG set 63 to 82.5 KVA

(d) All as per item no. 5.00 here in above but of DG set 10 to 40 KVA

M&L for scraping of old painted surfaces from DG sets and preparation of old painted surfaces for repainting complete body of DG set including alternator, with one coat of superior quality synthetic enamel paint of existing colour for engine ,alternator ,base frame etc. by spray painting including writing SM / MES NO complete all as directed by Enginner -in- charge for DG set of following capacities :- (a) DG set 10 to 40 KVA KVA

(b) All as per item no. 6.00 here in above but of DG set 63 to 82.5 KVA

(C) All as per item no. 6.00 here in above but of DG set 125 to 160 KVA

(C) All as per item no. 6.00 here in above but of DG set 180 to 200 KVA

Material and labour for rewinding of starter armature of DG sets with super enamelled copper winding wire complete for the following capacities of DG sets including taking out old unserviceable one etc complete all as specified and as directed :- (a) DG set 180 to 200 KVA Note:- (i) Repair/ maint works shall be carried out by Manufacturer's of DG Sets or their authorised agents.. (ii) Make & SM No of DG Sets shall be as spesified against item No 1.00 to 1.12 here-in-before.

(b) All as per item no. 7.00 here in above but of DG set 125 to 160 KVA

© All as per item no. 7.00 here in above but of DG set 63 to 82.5 KVA

(d) All as per item no. 7.00 here in above but of DG set 10 to 40 KVA

M & L for to taking down damage/unserviceable Battery of 12 Volts 180 AH by replace new battery of same capacity complete all as required including charging etc for proper functioning complete all as specified and directed by Engr-in -Charge. Make: Exide Cat part No - XP 1800 or equivalent make.

All as per item No.8 above but for 120 AH Battery. Make :Exide Cat part No - XP 1000 or equivalent make.

Repair/Overhauling and Servicing of dynamo assembly of 12 volt capacity, of any make / type including rewinding of armature and field coil with super enamelled copper wire including replacement of bearing / bushing, carbon bush etc complete all as required to make dynamo 100% serviceable including taking down old unserviceable one etc complete all as directed by Engineer-in-Charge.Note :Payment of spare parts shall be made seperately under relevant items

Repair, Overhauling,and servicing of alternator for battery charger of 12 Volt caapcity of any make / type and rewinding of armature and field coil with super enamelled copper coil including replacement of old unserviceable bearing, bushing etc and make the alternator 100% serviceable etc complete all as directed by Engineer-in-Charge.Note :Payment of spare parts shall be made seperately under relevant items

Supply and fix as in repairs MCCB four pole , 415 Volt, 400 Amps, 36 KA , adjustable thermal & magnetic setting complete all as specified and directed .Make:- L&T Cat Part No:CM98403OOROOG or equivalent model from Legrand/Siemens

Supply and fix as in repairs MCCB four pole , 415 Volt, 250 Amps, 36 KA , adjustable thermal & magnetic setting complete all as specified and directed .Make:- Havells Cat Part No:IHLANF0250 or L&T Cat part No-CM90642OOPO or equivalent model from Legrand/Siemens

Supply only Current transformer coil range 300/5 A ,15 VA / Cl-1 etc complete all as specified and as directed. Make: Legrand/L&T/Semens

S & F in repair KWH Meter 3 Phase 4W, 5 to 10 complete. Make: L&T Cat part No.WM301BC3C00 or equivalent model from Legrand/Siemens

Taking out of defective automatic voltage regulator (AVR) of DG set (alternator side) and supply and fix New automatic voltage regulator (AVR) as per existing including necessary connection, testing and cable work etc complete all as specified and as directed by Engr-in-charge for the following capacities of DG Sets :- (a) DG set 160 to 200 KVA Note:- (i) Make & SM No of DG Sets shall be as specified against item No 1.0 to 1.12 here-in-before.

(b) All as per item no. 17.00 here in above but of DG set 30 to 120 KVA

Supply only the following spare parts required for DG set of capacity 180 / 200 KVA as specified against item No 1.00 to 1.12 here-in-before. (a) Piston Assembly. Part No F615320000

(b) All as per item no. 18.00 here in above but Piston Ring set. Part No F600571000

© All as per item no. 18.00 here in above but Linner Assembly. Part No F638210000

(d) All as per item no. 18.00 here in above but Gasket set. Part No F65667000

(e) All as per item no.18.00 here in above but Head gasket . Part No F600726000

(f) All as per item no. 18.00 here in above but Main bearing. Part No M055400003

(g) All as per item no. 18.00 here in above but C R Bearing. Part No B055410003

(h) All as per item no. 18.00 here in above but Valve (inlet/Exhaust). Part No F600755000

(j) All as per item no. 18.00 here in above but Valve seat. Part No FM35902000/F635904000

(k) All as per item no. 18.00 here in above but Valve guide. Part No F600702000

(l) All as per item no.18.00 here in above but Valve steam seal. Part No F600714000

(m) All as per item no. 18.00 here in above but Rear oil seal. Part No F600916000

(n) All as per item no. 18.00 here in above but Front oil seal. Part No F601616000

(o) All as per item no. 18.00 here in above but Hose pipe set

(p) All as per item no. 18.00 here in above but Hose clamp set

(q) All as per item no. 18.00 here in above but Flexible pipe set

® All as per item no. 18.00 here in above but Copper washer set. Part No F656660000

(s) All as per item no. 18.00 here in above but Push rod. Part No F600440000

(t) All as per item no. 18.00 here in above but Air filter set. Part No F672907000/F672908000

(u) All as per item no. 18.00 here in above but Diesel filter set. Part No4811710000

(v) All as per item no. 18.00 here in above but Oil filter set. Part No 0643610000

(w) All as per item no. 18.00 here in above but Thermostat valve. Part No 3913990000

(x) All as per item no. 18.00 here in above but Fan belt. Part No F637511000

(y) All as per item no. 18.00 here in above but Solonied switch. Part No F683810000

(z) All as per item no. 18.00 here in above but Oil temperature gauge. Part No F690803000

(aa) All as per item no. 18.00 here in above but Oil pressure gauge. Part No F6908110000

(ab) All as per item no. 18.00 here in above but High water temperature switch. Part No F690969000

(ac) All as per item no. 18.00 here in above but Thrust washer. Part No W006320003

(ad) All as per item no. 18.00 here in above but Turbo repair kit

(ae) All as per item no. 18.00 here in above but Linear ring

(af) All as per item no. 18.00 here in above but Rocker lever assembly. Part No F600750000

(ag) All as per item no. 18.00 here in above but Can bush. Part No F600140000

(ah) All as per item no. 18.00 here in above but Connecting Rod bush. Part No S055520703

(aj) All as per item no. 18.00 here in above but Lube oil cooler

(ak) All as per item no. 18.00 here in above but Lube oil pump

(al) All as per item no. 18.00 here in above but Tappet cover gasket

(am) All as per item no. 18.00 here in above but feed pump assembly

(ao) All as per item no. 18.00 here in above but Stop Solonied assembly

(ap) All as per item no. 18.00 here in above but High Pressure pipe

(aq) All as per item no.18.00 here in above but L.L OP switch

(ar) All as per item no. 18.00 here in above but Diesel tank float

(as) All as per item no. 18.00 here in above but Door hinze

(at) All as per item no. 18.00 here in above but Door lock

Supply only the following spare parts for DG set of capapcity 63 to 160 KVA as specified against item No 1.00 to 1.12 here-in-before. (a) Piston Assembly. Part No F615320000/200710

(b) All as per item no. 19.00 here in above but Piston Ring set. Part No F600571000

© All as per item no. 19.00 here in above but Linner Assembly. Part No F638210000/BM98224

(d) All as per item no. 19.00 here in above but Gasket set. Part No F656670000/BM62431

(e) All as per item no. 19.00 here in above but filter 'O' ring kit/Liner O ring. Part No F656680000/215983/216879/181449

(f) All as per item no. 19.00 here in above but Head gasket. Part No F600726000/BM50745

(g) All as per item no.19.00 here in above but Main bearing. Part No M055400003/3239990

(h) All as per item no. 19.00 here in above but C R Bearing. Part No B055410003/203670

(i) All as per item no. 19.00 here in above but Front oil seal. Part No F601616000/212227

(j) All as per item no. 19.00 here in above but Rear oil seal. Part No F600916000/211253

(k) All as per item no.19.00 here in above but Valve (inlet/Exhaust). Part No F600755000/144911/150288

(l) All as per item no. 19.00 here in above but Valve seal Part No FM35902000/F635904000/69965

(m) All as per item no.19.00 here in above but Valve guide. Part No F600702000/66890

(n) All as per item no. 19.00 here in above but Valve steam seal. Part No F600714000

(o) All as per item no. 19.00 here in above but Can bush. Part No F600140000/157870

(p) All as per item no. 19.00 here in above but Connecting Rod bush. Part No S055520703/43067

(q) All as per item no. 19.00 here in above but Thrust washer. Part No W006320003/157280

® All as per item no. 19.00 here in above but Hose pipe Kit

(s) All as per item no. 19.00 here in above but Hose clamp set

(t) All as per item no. 19.00 here in above but Flexible pipe set

(u) All as per item no. 19.00 here in above but High pressure pipe set. Part No 6H00970000

(v) All as per item no. 19.00 here in above but Leak off pipe. Part No 6H112420000

(w) All as per item no.19.00 here in above but Oil filter set. Part No 0643610000/LF516

(x) All as per item no. 19.00 here in above but Diesel filter set. Part No4811710000/FF5511

(y) All as per item no.19.00 here in above but Air filter set. Part No F672907000/F672908000/4055279/4055280

(z) All as per item no. 19.00 here in above but Oil pressure gauge. Part No F6908110000/500109

(aa) All as per item no. 19.00 here in above but Oil temperature gauge. Part No F690803000/500410-A

(aa) All as per item no. 19.00 here in above but Water pump Assembly

(ab) All as per item no.19.00 here in above but Fan belt. Part No F637511000/178611

(ac) All as per item no. 19.00 here in above but Radiwash

(ad) All as per item no.19.00 here in above but AVR card

(ae) All as per item no. 19.00 here in above but flywheel Ring gear

(af) All as per item no. 19.00 here in above but Self starter Pinion

(ag) All as per item no. 19.00 here in above but Water pump belt

(ah) All as per item no.19.00 here in above but Starting Key

(aj) All as per item no. 19.00 here in above but stop solonied

(ak) All as per item no. 19.00 here in above but Door Hinze

(al) All as per item no. 19.00 here in above but Door lock

(am) All as per item no. 19.00 here in above but Thermostat valve

(an) All as per item no. 19.00 here in above but Tapper cover Gasket

Supply only the following spare parts for DG set of capapcity 10 to 40 KVA as specified against item No 1.00 to 1.12 here-in-before. (a) Flexible pipe set

(b) All as per item no. 20.00 here in above but High pressure pipe set. Part No. 6H00970000

(c) All as per item no. 20.00 here in above but Leak Off pipe. Part No. 6H112420000

(d) All as per item no. 20.00 here in above but Oil filter set. Part No. 4811710000

(e) All as per item no. 20.00 here in above but Diesel filter Set. Part No. 0643610000.

(f) All as per item no.20.00 here in above but Air filter set. Part No. 6H411

(g) All as per item no. 20.00 here in above but Fan belt. Part No. 0605201000.

(h) All as per item no. 20.00 here in above but Belt tensioner. Part No. 6H05003000

(h) All as per item no. 20.00 here in above but Hours meter

(j) All as per item no. 20.00 here in above but Lube oil pump. Part No. 6H00410000

(k) All as per item no. 20.00 here in above but Exhaust blow. Part No. 6H0041000

(l) All as per item no. 20.00 here in above but Stop solenoid. Part No 6H23204000

(l) All as per item no.20.00 here in above but Copper washer set. Part No. 6H06110000

(m) All as per item no. 20.00 here in above but feed pump assembly

(n) All as per item no. 20.00 here in above but Lube Oil cooler

(o) All as per item no. 20.00 here in above but Tappet cover Gasket

(p) All as per item no. 20.00 here in above but overflow pipe

(q) All as per item no. 20.00 here in above but low level Oil pressure senser

(r) All as per item no.20.00 here in above but Genset controller

(s) All as per item no. 20.00 here in above but Head Gasket

Supply and filling Engine Oil (20 W 40) ISI marked suitable for smooth functioning of DG Set , ,etc complete all as specified and as directed. Make- Servo / Castrol / BPCL.

Supply only Coolant , ISI marked , etc complete all as specified and as directed by the Engineer in charge. Make- Fleet Guard or equivalent and approved by GE.

Supply only Distileed water for Battery as per sample

Supply and fix Asbestos rope of required size

S & F in repair Battery connection cable of length 1.2 mtr with solid brass clamp lugs for ''+'' terminals at one side and copper lug on other side

S & F in repair Battery connection cable of length 1.2 mtr with solid brass clamp lugs for ''-'' terminals at one side and copper lug on other side

M&L for Earthing complete with galvanised steel earth plate electrode 60 Cm X 60 Cm X 6 mm buried directly in ground vertically to a depth not less than 2.25 mtr deep below ground level with top edge of earth plate at a depth not less than 1.5 m below normal ground level connected to galvanised earth lead wire 4 mm dia as earth lead by means of bolts, check nuts and washers ,galvanised steel and protected by GI pipe 15 mm bore light grade & connected to main switch board or main control board as directed and including concrete pit in PCC (1:3:6) type C1, precast RCC (1:2:4) type B1 cover slab 30 cm X 30 cmX 5 cm with 10mm dia TMT bars 8 cm C/c both ways and one handle for lifting made out of 8 mm dia TMT bar, funnel, wire mesh, 20mm bore galvanised iron pipe (medium grade) for watering, charcoal or coke and salt in alternative layers, necessary excavation and earth work in any type of soil and including necessary testing complete all as shown in Electrical Plate No 3 of SSR part -I including taking down old unserviceable earthing plate with accessories. Note: GI Strip/earth lead upto 7.5 m length shall be deemed to include in the cost of above item.

S & F, GI strip 32x6mm as earth continuity conductor or main earthing lead burried ground or drawn through pipes or fixed to wall or poles or any other situation for loop earthing etc including dismantling old unserviceable strip complete all as specified and directed by Engr-in-Charge

Excavation in trenches n.exc 1.5 m wide and not exc 1.5m in depth for foundation etc or shafts, well, cesspits, manhole, pier hole and getting out in hard/dense soil

Returning , filling in including spreading levelling watering and well ramming in layers not exceeding 25 cm thick complete all as specified and as directed

Removing excavated materials to a distance n.exc 50m and depositing where directed at a level n.exc 1.5m above the starting point complete all as directed

M & L for providing dry river sand as in sand cushioning to UG cable including punning gently complete all as specified and directed

M & L for Sub Class 'B' old size well burnt brick laid flat in trenches as protection to LT cable complete all as specified and as directed

Supply and laying UPVC pipe for 63 mm bore including all fititngs for cable protection complete all as specified and as directed

Supply and laying UPVC pipe for 75 mm bore including all fititngs for cable protection complete all as specified and as directed

S & F XLPE insulated, screened, PVC bedded, galvanised steel strip of wire armoured electric power cabls (heavy duty) 1100 Volts grade, with starnded aluminium conductor of size 150 sqmm 3.5 core, including taking out old unserviceable cable including PVC flexible pipe for cable protection complete all as specified as directed.

All as per item No.36 above but size of XLPE cable 120mm Sqmm 3.5 core.

All as per item No.36 above but size of XLPE cable 95mm Sqmm 3.5 core.

All as per item No.36 above but size of XLPE cable 70mm Sqmm 3.5 core.

All as per item No.36 above but size of XLPE cable 50mm Sqmm 3.5 core.

S & F Changeover switch 400 Amps, in sheet steel enclosure, 4 Pole, side handle operated complete including taking down old unserviceable one. Make: L & T Cat part No. CO44000OSOO or equivalent model of Scheneider/Siemens

S & F Changeover switch 250 Amps, in sheet steel enclosure, 4 Pole, side handle operated complete including taking down old unserviceable one. Make: L & T Cat part No. CO32500OSOO or equivalent model of Scheneider/Siemens

S & F Changeover switch 160 Amps, in sheet steel enclosure, 4 Pole, side handle operated complete including taking down old unserviceable one. Make: L & T Cat part No. CO21600OSOO or equivalent model of Scheneider/Siemens

S & F Changeover switch 63 Amps, in sheet steel enclosure, 4 Pole, side handle operated complete including taking down old unserviceable one. Make: L & T Cat part No. CO10630OSOO or equivalent model of Scheneider/Siemens

Supply and fix as in repairs MCCB 3 pole , 415 Volt, 160 Amps, 36 KA , adjustable thermal & magnetic setting complete all as specified and directed .Make:- L & T Cat Part No:CM92008OOM1OG or equivalent model from Legrand/Schneider

Supply and fix as in repairs MCCB 3 pole , 415 Volt, 125 Amps, 18 KA , adjustable thermal & magnetic setting complete all as specified and directed .Make:- L & T Cat Part No:CM90676OOLO or equivalent model from Legrand/Schneider

Supply and fix as in repairs MCCB 3 pole , 415 Volt, 100 Amps, 18 KA , adjustable thermal & magnetic setting complete all as specified and directed .Make:- L & T Cat Part No:CM90676OOLO or equivalent model from Legrand/Schneider

Supply and fix as in repairs MCCB 3 pole , 415 Volt, 63 Amps, 18 KA , adjustable thermal & magnetic setting complete all as specified and directed .Make:- L & T Cat Part No:CM90517OOHO or equivalent model from Legrand/Schneider. Note: Materials shall be fixed to panel board as mentioned here in after.

M & L for 25mm thick PCC type B1 (1:2:4, using 20mm graded aggregates) as in floor, finished even and smooth without using extra cement including demolition of old unserviceable concrete complete all as specified and as directed.

Suuply only First Aid kit with all accessories including necessary medicines complete all as directed.

Supplying and laying insulated Electrical matting class 1, proof voltage tested upto 10 KV, 2mm thick ness of size 1.00 mtr (wide) with one side fabric and other side pplain finish as per IEC 61111 including taking out old unserviceable rubber matting. Make : Raychem,Jaipuria or equivalent as approved by Accepting officer.

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