REPAIR MAINTENANCE OF DG SETS INSTALLED UNDER GE (AF)

Amount

Disconnecting DG set 200/225 KVA from main line opening the DG set engine by the help of tool and plants and taking out all the components i.e. cylinder head, piston assembly, cylinder, connecting rod assembly bearing and other part, cleaning, checking and carryout repair/replacement of unserviceable /worn out parts, cleaning the chamber filling of lub.engine oil, reassembling all the parts, commissioning and testing on full load all as directed by Engr-in-charge. Make:- Kirloskar Note – New parts & engine oil replaced will be measured & paid separately as mentioned in respecive srl below of this schedule.

Supply only the following spare parts suitable for DG set 200/225 KVA as per srl 01 above :-

Piston assembly

Piston Ring

Piston Pin

Liner cylinder

CR bearing

Set of "O" ring

Inlet valve

Exhaust valve

Valve seat

Valve guide

Copper sleeve injector

Engine gasket set

Rubber Hose Pipe set

Water pump

Timing oil seal

Filter set complete including Air filter

Supply and fixing in replacement low lubricating oil pressure sensor alongwith connected control wiring, relay etc including taking down unserviceable safety device complete all as specified & directed by Engr-in-Charge for following :-

DG set 15 KVA to 82.50 KVA

DG set 125 KVA to 320 KVA

Supply and fixing in replacement water safety device for high water temperature along with connected control wiring, relay etc including taking down unserviceable items compete all as specified & directed by Engr-in-Charge for following :-

DG set 15 KVA to 82.50 KVA

DG set 125 KVA to 320 KVA

Taking out unserviceable FIP from DG set and transportation to civil workshop for overhauling, calibration and replacement of worn out parts such as plunger, element, delivery valve, gear, oil seal, roller pin, spring rotor assembly etc including complete testing all as specified & directed by Engr-in-charge for following capacity of DG Set :-

DG set 15 KVA to 30 KVA

DG set 50 KVA to 125 KVA

Taking out choked injection nozzle from the engine assembly and transportation to civil workshop for overhauling and reassembling after calibration of nozzle on admissible pressure, and replacement unserviceable parts such as injector element, kit injector, retainer injector cup and connected itmes, refixing in position, fixing Tappit cover packing set and adjustment by dial gauge complete with satisfaction as directed for following DG set :-

DG set 15 KVA to 30 KVA

DG set 50 KVA to 125 KVA

S&F engine safety unit (ESU) alongwith meter for pressure, fuel, RPM etc. with all electrical instruments and accessories including taking down unserviceable SU with testing complete all as specified and directed.

Taking down unserviceable governer hydraulic system from DG set and transportation to civil workshop for repair/overhauling complete with the help of lathe machine and cleaning complete all as specified & directed by Engr-in-charge for following capacity of DG set :-

DG set 200 KVA to 125 KVA

Taking out Turbo charger assembly from the DG set and transportation to civil workshop for repair and overhauling with replacement of unsv. turbo kit, tubo core complete refixing to DG and testing air pressure all as specified and directed by Engr-in-charge for following capacity :-

DG set 125 KVA

DG set 200 KVA to 225 KVA

Supply and fixing in replacement of solenoid switch for 7.5 to 30 KVA DG set complete with connection and testing on load all as specified and directed.

Supply and fixing in replacement of solenoid switch for 40 to125 KVA DG set complete with connection and testing on load all as specified and directed.

Supply and fixing in replacement of solenoid switch for 200 to 320 KVA DG set complete with connection and testing on load all as specified and directed.

Supply only new lubricating oil 15W/40 multi grade, confirming to IS complete all as specified & directed. Make:- Servo/Castrol/MAK/Valvoline

Supply & filling new radiator coolant complete all as specified & directed. Make TVS-Girling /K-Cool/ Castrol

S&F Engine Monitoring System EMS suitable for 30 KVA to 125 KVA DG Set with complete programming, including taking down unserviceable EMS from the DG Set complete with proper connection and testing on full load with accuracy and proper functioning all as specified and directed by Engineer-in-Charge Make : Kirloskar

M&L for servicing/maint of DG set of following capacity complete with replacement of old lub oil, fuel filter, lub oil filter, air filter cleaning of oil tank,draining out complete engine oil from the sump and filling fresh oil as required and also checking starting system ,dynamo, metering devices etc including testing the DG Set for satisfactory performance and complete all as specified and directed by Engr-in-Charge. ( Note :- Replacement of unserviceable parts and Lubricating. oil shall be measured and paid separately under respective items of this schedule)

DG set 7.5 KVA to 15 KVA

DG set 20 KVA to 30 KVA

DG set 40 KVA to 62.50 KVA

DG set 82.50 KVA to 125 KVA

DG set 200 KVA to 320 KVA

Supply only following spare parts :-

Lub oil filter assy complete suitable for DG set 7.50 to 15 KVA

Lub oil filter assy complete suitable for DG set 20 to 30 KVA

Lub oil filter assy complete suitable for DG set 40 to 62.50 KVA

Lub oil filter assy complete suitable for DG set 82.50 to 125 KVA

Lub oil filter assy complete suitable for DG set 200 to 320 KVA

Air filter element complete suitable for DG set 7.50 to 15 KVA

Air filter element complete suitable for DG set 20 to 30 KVA

Air filter element complete suitable for DG set 40 to 62.50 KVA

Air filter element complete suitable for DG set 82.50 to 125 KVA

Air filter element complete suitable for DG set 200 to 320 KVA

Fuel filter complete suitable for DG set 7.50 to 15 KVA

Fuel filter element complete suitable for DG set 20 to 30 KVA

Fuel filter element complete suitable for DG set 40 to 62.50 KVA

Fuel filter element complete suitable for DG set 82.50 to 125 KVA

Fuel filter element complete suitable for DG set 200 to 320 KVA

Super by pass/Fuel filter secondary/water seperator suitable for DG set 20 to 30 KVA

Super by pass/Fuel filter secondary/water seperator suitable for DG set 40 to 62.50 KVA

Super by pass/Fuel filter secondary/water seperator suitable for DG set 82.50 to 125 KVA

Super by pass/Fuel filter secondary/water seperator suitable for DG set 200 to 320 KVA

Taking out unserviceable Fuel Injection Pump from 200 KVA DG set and transportation to civil workshop for overhauling, calibration and replacement of worn out parts such as plunger, element, delivery valve, gear, oil seal, roller pin, spring rotor assembly etc including complete testing all as specified & directed.

Taking down brunt unserviceable Automatic Voltage Regulator assy from alternator of DG set by disconnecting its electrical connections, supply and fixing new AVR 12V suitable for 15 to 125 KVA DG Set including connecting all electrical connections. Testing voltage after starting engine and setting properly if a difference all as specified and directed.

Supply, fixing and filling the following items for DG Set of various capacity to be replaced under various items of schedule:-

Battery terminals brass bolt type heavy duty with clamp and nut bolts with washer suitable for gripping the battery lead.

Copper cable 95sqmm single core multiwired with copper lugs and suitable clamps as battery lead.

Distilled water.

Supply and fixing fuel pipe of DG set any capacity including fixing with clamps and tightening arrangement complete with testing and checking all as specified and directed.

Supply and fixing Rubber hose pipe set complete with clamp and nut bolts with fixing with replacement of worn out hose pipe of following capacity DG set all as speclified and directed.

DG set 7.5 to 30 KVA

DG set 40 KVA to 125 KVA

DG set 200 KVA to 225 KVA

Taking out existing unserviceable PT pump assembly from the engine, Supply and fixing new PT Pump complete with proper connection all as specified and directed for follwing capacity of DG set :-

DG set 15 KVA to 30 KVA

DG set 50 KVA to 125 KVA

DG set 200 KVA

Taking down radiator assy of following DG set from engine base frame by descrewing complete nuts & bolts, transporting to civil work shop cleaning complete, tubes , fins etc including soldering leakage portion mac solution should be used in cleaning Roding tube with prope size of steel stick. Transporting back to DG set re installing by using gasket set, Hose pipe set with steel adjustable clamp complete Replacing rubber Hose set by taking out old Hoses with Gubli clips complete, reassembling, commissioning and testing on full load pressure all as specified and directed. Note :- The unit rate includes the cost of all material required for functioning of radiator assembly & no extra payment will be made.

DG set 82.50 to 125 KVA

DG set 200 KVA to 225 KVA

Taking down old self starter 12V from engine, repairing/overhauling, reassembling testing including ensuring smooth functioning by replacement of following spare parts complete all as directed:-

Armature assy

Vendex pinion

Carbon brush holder with carbon set

Nuts Bolts & Washer

Electrical coil

Taking down old self starter 24V from engine, repairing/overhauling, reassembling testing including ensuring smooth functioning by replacement of following spare parts complete all as directed:-

Armature assy

Vendex pinion

Carbon brush holder with carbon set

Nuts Bolts & Washer

Electrical coil

Supply, fixing and installation of Lead acid Battery maintenance free with various DG set with replacement of old for depositing to MES stores complete of following rating. Note : Battery shall be procured only after obtaining proper NOC from the competent authority and NOC shall be submitted alongwith payment in RAR/final bill :-

Battery 12V, 100 AH Make: Exide/Amaron/ TataGreen

Battery 12V, 150 AH Make: Exide/Amaron/TataGreen

Battery 12V, 180 AH Make: Exide/Amaron/TataGreen

Supply and fixing in repair/replacement of unserviceable or broken Door hinges suitable for any capacity and any size canopy of DG set at different locations complete all as specified and directed.

Taking down old/unserviceable control wiring by disconnecting unsv. AMF panel any capacity, M&L for complete rewiring of AMF panel with suitable size of copper cable by disconnecting all its electrical connection and checking all loose connecting of accessories and tightening properly, cleaning of carbonised panel by the help of carbon tatra chloride and welding of panel door and supply and fixing door hinges and locking arrangements, LT jointing kits for incoming and out going cables and other connected accessories,complete commissioning ,testing to the entire satisfaction of the Engr-in-Charge.

S&F in repair/replacement the following items in AMF/LT Panel :-

Air Break Contactor 2NO+2NC 240/415V AC Make : L&T/ C&S / Siemens

Power contactor 80A , 4P, 240/415 V AC . Make:- LSIS " Metasol" / L&T/TC"C&S"

MCB TPN 415V 32A 'C" Series. Make:- L&T/ Legrand/Schneider

MCB TPN 415V 63A 'C" Series Make:- L&T/ Legrand/Schneider

MCB SP 6 to 32A 'C" Series. Make:- L&T/ Legrand/Schneider

MCB SPN 32A 'C"series. Make:- L&T/ Legrand/Schneider

VMR 3P 415V. Make: Proton/ Minilec

ETM DI timer 12V/24V DC. Make:- L&T/ Siemens

ETM DI timer 240V/415V AC. Make: L&T/ Siemens

On delay timer 5-100 sec. 240V AC. Make:- L&T/Siemens

Copper Lugs 35 sqmm

Copper Lugs 95 sqmm

CT ration 200/5. Make:- L&T/AE.

Digital panel meter, multifunctional type 3 phase, 4 wire, 5A balance 90-300 V AC, Model A Class 1. Make :- L&T, AE

Ammeter 0-500A with CTs of size 96x96mm panel mounting digital type accuracy class -1. Make :L&T/ Rishab/AE

Voltmeter 0-500V with CTs of size 96x96mm panel mounting digital type accuracy class -1. Make :L&T/ Rishab/AE

Phase Indication lamp LED type of any colour as per site requirement directed by Engineer-in-Charge.

Fuse links kitkat type 230V 6A to 32A.

Start and Stop push button 3NO.

8 /11 Pin relay 12V/24V DC with base. Make : L&T / Pla

S&F 8/11 Pin relay 240V/415V AC with base complete all as specified and directed. Make:L&T/Pla

S&F in replacement of Thermal Overload relay having a range of 24-40 A suitable for 62.50 to 125 KVA AMF Panel all as specified and directed. Make:L&T/Siemens/C&S

M&L for replacing panel door locks brass HEAVY DUTY Allen key operated suitable to match the existing one including taking down the existing defective one all as directed.

S&F Under voltage/Over voltage relay 240/415V AC 3 phase, 4 wire, time & power ON-delay 1-10 Sec. All as specified and directed.

S&F On delay Multifunction ET timer 240V all as specifed and directed. Make: L&T/Siemens

Supply and fixing in replacement on line battery charger 12Volt complete with connection, testing all as specified and directed. Make:Teknika/NHP/Stronger

Supply and fixing in replacement on line battery charger 24Volt complete with connection, testing all as specified and directed. Make:Teknika/NHP/Stronger

Supply and fixing Power Contactor 400 Amp 4 pole ,415 volt having an auxillary contacts of 2NO+2NC complete with connection, commissioning and testing all as specified and directed. Make: L&T / TC"C&S"

Dismantling of old change over switch after disconneting all incoming/out going connection and supply and fixing of new On laod change over switch 4 pole, 415 Volt, AC, 50 Hz of capacity 400 Amps without sheet metal enclosure and fixing on panel by the help of nuts and bolts and all electircal connection complete all as specified and directed by Engr-in-Charge. Make:-HPL/Havells

Dismantling of old change over switch after disconneting all incoming/out going connection and supply and fixing of new On laod change over switch 4 pole, 415 Volt, AC, 50 Hz of capacity 250 Amps without sheet metal enclosure and fixing on panel by the help of nuts and bolts and all electircal connection complete all as specified and directed by Engr-in-Charge. Make:- HPL/Havells

Supply and fixing in replacement 4 Pole power contactor with auxillary contact confirming to IS/IEC 60947, panel mounted, 415 Volt, AC, 50 Hz of capacity 200 Amps with auxillalry contact 2 NO+2 NC complete. Make: L&T / TC-C&S

Supply and fixing in replacement 4 Pole power contactor with auxillary contact confirming to IS/IEC 60947, panel mounted, 415 Volt, AC, 50 Hz of capacity 250 Amps with auxillalry contact 2 NO+2 NC complete. Make: L&T (MNX 250) / TC-C&S

S&F in replacement MCCB 400 Amps, 4 pole, 415V AC, 50 Hz, rupturing capacity 36 KA, including necessary connection complete all as specified and directed . Make :- Legrand DPX³ 630 Cat No 422007 or equivalent Schiender/ Siemens

S&F in replacement MCCB 250 Amps, 4 pole, breaking capacity 36 KA at 415 volts, 50 HZ, including necessary connection complete all as specified and directed. Make :- Legrand DPX³ 250 Cat No 420249 or equivalent Schneider/ Siemens

Taking down alternator battery charger system 12 V from existing DG set and rapair of alternator by replacing of following spare parts with greasing, servicing, polishing complete and refixing in DG set complete and testing all as specified and directed :-

Rectifier assembly

Stator coil

Cut out

Carbon set

Taking down alternator battery charger system 24 V from existing DG set and rapair of alternator by replacing of following spare parts with greasing, servicing, polishing complete and refixing in DG set complete and testing all as specified and directed :-

Rectifier assembly

Stator coil

Cut out

Carbon set

S&F in replacement Fan belt for the following DG Sets all as specified and directed by Engr-in-charge:-

15 KVA to 30KVA DG Set

50 KVA to 125 KVA DG Set

200 KVA to 320KVA DG Set

S&F Power Command Control Assy (PCC) alongwith required assecories including taking down unserviceable PCC from the DG set 40 KVA to 125KVA complete all as specified and directed by Engr-in-charge.

S&F Power Command Control Assy (PCC) alongwith required assecories including taking down unserviceable PCC from the DG set 200 KVA complete all as specified and directed by Engr-in-charge.

Supply & fixing Relay card 12V for suitable DG set including taking down old unserviceable relay card from existing DG set complete all as specified and directed by the Engr-in-charge.

Supply & fixing Relay card 24V for suitable DG set including taking down old unserviceable relay card from existing DG set complete all as specified and directed by the Engr-in-charge.

Taking out Injector Nozzle by opening the tappet cover of the DG set 200 KVA/ 225 KVA from the engine and transportation to civil workshop for repair/replacement of unserviceable spares such as Barrel & Plunjer, retainer, injector cup, ball check and spring etc. complete and cleaning all the parts with the help of CTC, complete assembling, commissioning and installation the injector assembly with tappet cover packing complete and testing of DG set on full load all as specified and directed by Engr-in-charge. Note:-(New spare part shall be measured and paid seperately under item No 59 here in after)

Supply only following spare parts suitable for DG set 200 KVA / 225 KVA:-

Barrel & Plunjer

Injector Cup

Retainer

Ball check

Disconnecting of all electrical and mechanical connection of DG set from engine and taking down unserviceable alternator, carryout necessary repairing and overhauling of alternator by replacement of unserviceable rectifier assembly, exciter assembly, carbon brusher and holder, rewinding of alterantor, field, insulation, testing, greasing, varnishing, polishing of the ring, rassembling & refixing in engine testing complete all as specified and directed by Engr-in-Charge for the following capacity:-

7.5 to 30 KVA

40 to 82.50 KVA

Taking down old unserviceable engine safety control wiring of DG set any capacity and disconnecting all its electric connection and material and labour for new engine safety control wiring by suitable gauge of copper wire complete with all accessories and testing with full load complete all as specified and directed .

Supply and fixing in replacement 3 Pole Power contactor ML6 with auxillary contact confirming to IS/IEC 60947, panel mounted, 415 Volt, AC, 50 Hz with auxillalry contact 2 NO+2 NC complete. Make: L&T

Taking out fuel tank from the DG set any capacity by disconnecting its connection from the DG set and carrying out necessary checking for leakage and welding work for make tank leak proof, cleaning of fuel tank by removing all the sludge material deposited in the tank and also cleaning of chocked fuel pipe including replacing of unserviceable/broken Gate valve, elbows, sockets, etc. complete all as specified and directed and re-installing to the DG set complete all as specified and directed.

Taking out exhaust manifold assy from the DG Set 200 KVA at different location and carrying out necessary repair and overhauling including replacement unsv. parts such as gasket, cap screw, washer, platelock, shield hose etc. and testing complete all as specified and directed.

Note :- Credit shown in credit schedule of tender document shall be considered by the tenderer while quoting the rates of various items. The same shall be recovered from various payment to contractor before handing over old material.

Mohit Enterprises

M/S SWASTIK BUILDERS

M/S V K MEHROTRA

chauhan construction

M/S SATISH KUMAR

Bharat Trading Company

gangotri enteriprises