REVAMPNG OF SPHERE-BAHADURGARH

S,F,I STRL STEEL WITH — STRUCTURAL STEEL PREPARATION OF ALL NECESSARY FABRICATION DRAWINGS INCLUDING BILL OF MATERIALS, SUPPLY OF STEEL CONSISTING OF PLATES, ROLLED STEEL JOISTS, CHANNELS, ANGLES, CHEQUERED PLATES IN COLUMNS, RAFTERS, JOISTS, TRUSSES, GRATINGS OF APPROVED DESIGN, SWING PLATFORMS OF APPROVED DESIGN, TUBES ETC AND ALSO RECTANGULAR/SQUARE HOLLOW STEEL SECTIONS, INSERT PLATES IN RCC/BRICKWORK, ANCHOR BOLTS FOR STEEL STRUCTURE, SLEEVE PIPES, ANCHOR NUTS, WASHERS ETC, CONFORMING TO IS:2062/OTHER RELEVANT/APPLICABLE CODES. THE JOB INCLUDES STRAIGHTENING OF RAW STEEL IF REQUIRED, FABRICATION OF STEEL STRUCTURES AS PER DRAWINGS/PATTERN (INCLUDING PREPARATION OF SUPPLEMENTARY SKETCHES AND DETAILED BILL OF MATERIALS) SUPPLY OF BOLTS, NUTS, WASHERS, SHIMS, PACKS, PUTTY. GAS, WELDING ELECTRODES AND ALL OTHER CONSUMABLES, AS REQUIRED, CLEANING AND PREPARATION OF ALL STEEL SURFACES TO SWEDISH STANDARD SA 2-1/2 WITH COPPER SLAG BLASTING. THE PRIMER PAINT SHALL BE ONE COAT OF 65 MICRON INORGANIC ZINC SILICATE FOLLOWED BY ONE COAT OF 100 MICRON HB MIO FOLLOWED BY TWO COATS OF ACRYLIC POLYURETHANE EACH OF 40 MICRONS. FINISHING COAT SHALL BE APPLIED ONE BEFORE ERECTION AND ONE COAT AFTER ERECTION. TOTAL THICKNESS OF PAINT SHALL BE MINIMUM 245 MICRONS DFT. THE SCOPE INCLUDES LOADING, TRANSPORTATION,UNLOADING AND DELIVERY AT ERECTION SITE OF ALL FABRICATED STRUCTURES, ERECTION, ALIGNMENT AND WELDING OF ALL STRUCTURES TRUE TO LINE, LEVEL, PLUMB AND DIMENSION, INCLUDING RECTIFICATION IF ANY, SPLICING, SITE ASSEMBLY ALL AS PER TECHNICAL SPECIFICATIONS AND DRAWINGS, TOUCH UP PAINTING, INCLUDING SUPPLY OF PAINT, WHERE PAINT IS DAMAGED. JOB TO BE COMPLETED AS PER ATTACHED TECHNICAL SPECIFICATION/CODAL PROVISIONS/SOUND ENGINEERING PRACTICES AND AS DIRECTED BY ENGINEER IN CHARGE COMPLETE. 1. Supply of Structural Steel on Door Delivery Basis.2. Loading, unloading, shifting the material to site, proper housekeeping of the Structural Material Storage Yard/area and work Area is in scope of Vendor.3. Creation of Fabrication Drawing in AutoCAD and PDF File4. Submission of detailed BOQ5. Approval of Fabrication Drawing by HPCL In-Charge6. Fabrication of Structure as per Approved Drawing7. Installation of Structure as per best practices of Industry8. Supply of Bolt, Nuts, Washer, Shims, packs, putty, gas, welding electrodes and all other consumables, as required.9. Cleaning and preparation of all Steel Surfaces to Swedish Standard SA 2-1/2 With Copper Slag Blasting or Sand Blasting. If Surface preparation is being done inside licensed Area, only Copper Slag Blasting will be allowed for Surface Preparation.10. Supply and application of Paint as per specification given below is in scope of this Line item.The primer paint shall be one coat of 65-micron Inorganic Zinc Silicate followed by one coat of 100 Micron HB Mio, followed by two coats of Acrylic Polyurethane each of 40 microns. Finishing coat shall be applied one before erection and one coat after erection. Total thickness of paint shall be minimum 245 microns DFT.Paint application has to be done by Brush or Airless Spay.11. Paint Make has to be Approved by HPCL Project In-Charge before application.12. Installation of Structure can be at any Height up to 30meters. No Separate Payment will be made towards hiring of Crane, or any additional machinery, tools and tackles required for completion of Fabrication, Installation and commissioning of structures. Vendor can visit the site to ascertain the Complexity of Structural work at LPG Bottling Plant Bahadurgarh.NOTE: Surface preparation, Supply of Paint, Paint application up to 245 Micron DFT for the supplied Structural Steel, is in scope of this line item. No separate Payment will be made towards supply of paint (Primer, HB Mio, Acrylic Polyurethane or any additional consumable required) and application of Paint.

S,F,I OF GI GRATING WITH — PROVIDING, TRANSPORTING AND FABRICATING AS PER THE SPECIFICATIONS, TOP COATED GALVANIZED IRON GRATING AND TREADS OF THE APPROVED DESIGN AND PATTERN AND ERECTING AND FIXING OF FABRICATED GRATING ON OPERATING FLOORS, PLATFORMS, STAIR LANDINGS AND TREADS, ETC. INCLUDING SUPPLY OF ALL FIXTURES LIKE EDGE PLATES FOR TREADS, CLIPS, STUDS, BOLTS, ETC, INCLUDING NOSING FOR THE TREADS ETC., COMPLETE, AS PER DRAWINGS, SPECIFICATIONS AND AS DIRECTED BY HPCL EIC. ITEMS INCLUDE GRATINGS IN IRREGULAR CUSTOMIZED SIZES, WITH OR WITHOUT INTERMEDIATE PRE-MEASURED CUT-OUTS AS REQUIRED AS PER HPCL ADVISE. (LAYOUT DRAWING TO BE SUBMITTED BY CONTRACTOR) (STRUCTURAL STEEL TO BE SUPPLIED BY CONTRACTOR) (WEIGHT BASIS = 50 KG/M2 FOR GRATING) ) ALL GRATINGS, NUT AND BOLTS SHALL BE GALVANIZED AS PER SPECIFICATION TOP COATED HOT DIPPED GALVANIZED GRATING SHALL BE OF M.S. STEEL. GALVANIZATION SHALL BE DONE IN ACCORDANCE WITH IS 2629 AND TESTED AS PER IS 2633 AND IS 6745. QUALITY OF ZINC COATING SHALL BE MINIMUM 900 G/SQ.M OF SURFACE AREA. FIXING OF GRATINGS SHALL BE BY WELDING. TOUCHUP REPAIRS SHALL BE DONE TO PORTIONS OF SURFACE WHERE GALVANIZING IS DAMAGED. AFTER GALVANIZING GRATING SHALL BE APPLIED WITH EPOXY PAINT AS PER THE FOLLOWING PAINTING SYSTEM. APPLY ONE COAT OF EPOXY ETCH PRIMER/WASH PRIMER AT 8 TO 10 MICRONS DFT PER COAT. ETCH PRIMER/WASH PRIMER SHALL BE 2 PACK POLYVINYL BUTYL RESIN MEDIUM CURED WITH PHOSPHORIC ACID SOLUTION PIGMENTED WITH ZINC TETROXYCHROMATE. APPLY ONE COAT OF EPOXY ZINC PHOSPHATE PRIMER AT 60 MICRONS DFT PER COAT. EPOXY ZINC PHOSPHATE PRIMER SHALL BE BASED ON POLY AMIDE CURED 2 PACK EPOXY WITH A MINIMUM OF 20 % ZINC PHOSPHATE BY WEIGHT IN THE DRY FILM. APPLY ONE FINISH COAT OF POLYURETHANE PAINT AT 50 MICRONS DFT PER COAT BASED ON ACRYLIC MODIFIED 2 PACK POLYURETHANE. TOTAL DFT OF PAINT SHALL BE MINIMUM 118 MICRONS ABOVE THE ZINC COATING. SCOPE OF WORK:1. Supply of Galvanised MS Grating as per approved Drawing (including gratings in irregular customized sizes, with or without intermediate pre-measured cut-outs as required as per HPCL advise. (Layout drawing to be submitted by contractor). Grating has to be fabricated by min. 5mm flat bars.2. Supply of Bolt, Nuts, Washer, Shims, packs, putty, gas, welding electrodes and all other consumables, as required for fabrication and Installation. No Separate payment will made for these. 3. Touch-up repairs shall be done to portions of surface where galvanizing is damaged during welding, Installation etc.4. Vendor can carry out the Fabrication, Galvanisation and cut to Dimensions in their own Workshops. Vendor needs to get the design approved from HPCL In- Charge before fabricating and supplying the Gratings.5. Grating has to be supplied on Door Delivery Basis. Loading, unloading, shifting the material to site, proper housekeeping of the Structural Material Storage Yard/Area and work Area is in scope of vendor.6. Payment will be made on actual weight measured at HPCL Facility Weighing Bridge.7. After Galvanizing grating shall be applied with epoxy paint as per the following painting system:Apply one coat of EPOXY ETCH PRIMER/WASH PRIMER at 8 to 10 microns DFT per coat. ETCH PRIMER/WASH PRIMER shall be 2 pack POLYVINYL BUTYL RESIN MEDIUM CURED WITH PHOSPHORIC ACID SOLUTION PIGMENTED WITH ZINC TETROXYCHROMATE. Apply one coat of EPOXY ZINC PHOSPHATE PRIMER at 60 microns DFT per coat. EPOXY ZINC PHOSPHATE PRIMER shall be based on poly amide cured 2 pack epoxy with a minimum of 20 % zinc phosphate by weight in the dry film. Apply one FINISH COAT OF POLYURETHANE PAINT at 50 microns DFT per coat based on acrylic modified 2 pack polyurethane. Total DFT of paint shall be minimum 118 microns above the zinc coating.Paint application has to be done by Brush or Airless Spay.8. Paint Make has to be Approved by HPCL Project In-Charge.9. Supply and application of Paint as per specification is in scope of this Line item. No separate Payment will be made towards the supply and application of Paint on GI Gratings. Vendor to Bid Accordingly.10. Installation of Grating as per HPCL Engineer In-Charge Advice.11. Loading, unloading, shifting the material to site, proper housekeeping of the Structural Material Storage Yard/area and work Area is in scope of Vendor.12. Installation of Grating can be at on all positions and any Height up to 30meters. No Separate Payment will be made towards hiring of Crane, or any additional machinery, tools and tackles required for completion of Fabrication and Installation work for Gratings. Vendor can visit the site to ascertain the Complexity of Structural work at LPG Bottling Plant Bahadurgarh.

S,F,I OF GI CHEQUERED — PROVIDING, SUPPLYING, DETAILING AND FABRICATION AS PER APPROVED FABRICATION DRAWINGS, TRANSPORTING TO SITE AND ERECTING 6 MM THICK MS CHEQUERED PLATES INCLUDING FABRICATION OF SUPPORTING MEMBERS, COUNTERSUNK FIXING SCREWS ETC. COMPLETE WITH ALL MATERIAL SUPPLY BY CONTRACTOR. RATE SHALL BE INCLUSIVE OF FORMING CUT-OUTS IN CHEQUERED PLATES, REINFORCING BY MS STRIPS OF 6 MM THICKNESS AND 75 MM HEIGHT INCLUDING CUTTING, WELDING, FABRICATING ETC. COMPLETE AS PER DRAWING AND AS DIRECTED BY ENGINEER IN CHARGE. CHEQUERED PLATE SHALL CONFORM TO IS:3502.SURFACE PREPARATION TO ST 2 SUPPLY AND APPLICATION OF ONE COAT OF PROTECTOMASTIC OF 100 MICRONS FOLLOWED BY MIO OF 100 MICRONS FOLLOWED BY TWO COATS OF PU OF 25 MICRONS EACH. TOTAL:250 MICRONS. SCOPE OF WORK:1. Supply of Galvanised MS Chequered Plate of Approved thickness and make.2. Fabrication of Chequered Plate as per Advice of HPCL Engineer In-charge.3. Touch-up repairs shall be done to portions of surface where galvanizing is damaged during welding, Installation etc.4. Vendor can carry out the Fabrication, Galvanisation and cut to Dimensions in their own Workshops. Vendor needs to get the approval from HPCL In-Charge, in case vendor want to do so.5. Chequered Plates has to be supplied on Door Delivery Basis. Loading, unloading, shifting the material to site, proper housekeeping of the Structural Material Storage Yard/Area and work Area is in scope of vendor.6. Payment will be made on actual weight measured at HPCL Facility Weighing Bridge.7. After Galvanizing Chequered Plate shall be applied with epoxy paint as per the following painting system:Apply one coat of EPOXY ETCH PRIMER/WASH PRIMER at 8 to 10 microns DFT per coat. ETCH PRIMER/WASH PRIMER shall be 2 pack POLYVINYL BUTYL RESIN MEDIUM CURED WITH PHOSPHORIC ACID SOLUTION PIGMENTED WITH ZINC TETROXYCHROMATE. Apply one coat of EPOXY ZINC PHOSPHATE PRIMER at 60 microns DFT per coat. EPOXY ZINC PHOSPHATE PRIMER shall be based on poly amide cured 2 pack epoxy with a minimum of 20 % zinc phosphate by weight in the dry film. Apply one FINISH COAT OF POLYURETHANE PAINT at 50 microns DFT per coat based on acrylic modified 2 pack polyurethane. Total DFT of paint shall be minimum 118 microns above the zinc coating.Paint application has to be done by Brush or Airless Spay.8. Installation of Chequered Plate as per HPCL Engineer In-Charge Advice.9. Installation of Chequered Plate at all positions and any Height up to 30meters. No Separate Payment will be made towards hiring of Crane, or any additional machinery, tools and tackles required for completion of Fabrication and Installation work for Chequered Plate.

DISMAN OF STRUCTURAL — CUTTING, DISMANTLING AND REMOVAL OF STRUCTURAL STEEL: CUTTING AND DISMANTLING OF STRUCTURAL STEEL MEMBERS AT ALL HEIGHTS, TRANSPORTING OF THE DISMANTLED STEEL MEMBERS FOR WEIGHING ON THE COMPANY'S WEIGH BRIDGE, TRANSPORTING AND STACKING AT SPECIFIED LOCATION AS DIRECTED BY THE HPCL INCLUDING EQUIPMENT, TOOLS, TRANSPORTATION MEANS ETC. ALL COMPLETE. NOTE: SUPPLY OF ALL REQUIRED MANPOWER, EQUIPMENTS, MACHINERIES LIKE. HYDRA, AND TOOLS-TACKELS ETC.. WILL BE IN VENDER SCOPE.

DISMANTLING OF WATER&AIR 12121-BAHADURGARH LPG — DETAIL SPECIFICATION AS GIVEN IN TENDER DOCUMENT This Line item is for Dismantling of Water and Air Line along with the associated flanges, fittings, attached valves, sprinkler etc. The valves, Sprinklers, Quartz Bulb, pressure gauge etc. or any additional attached equipment (reusable Items in good condition) has to be removed safely, and has to be stored as per HPCL Directions. No Separate payment has to be made towards the activity of removal, segregation and storage of valves, Sprinklers, Quartz Bulb, pressure gauge etc. or any additional attached equipment.Length of dismantled pipe will be inclusive of Flange length, wherever applicable.NOTE: SUPPLY OF ALL REQUIRED MANPOWER, EQUIPMENTS, MACHINERIES LIKE. HYDRA, AND TOOLS-TACKELS ETC.. WILL BE IN VENDER SCOPE.

DISMANTLLING LPG PIPELINE — THE JOB INCLUDES THE DISMANTLING OF THE PRODUCT PIPELINE ALONG WITH THE FLANGES, ELBOWS, TEES ETC. , IN THE PUMP HOUSE, GANTRY, UNDERGROUND, ABOVE GROUND ETC. , DISMANTLING TO BE DONE IN SUCH A WAY THAT MINIMUM WASTAGE IS ENSURED. JOB ALSO INCLUDES THE DE JOB INCLUDES DEGASSING OF THE LPG PIPELINE, FLUSHING THE PIPELINE WITH WATER TO CLEAR RESIDUAL LPG VAPOURS, CUTTING & BLINDING THE PIPELINE,DISMANTLLING, AND CARRYING THE DISMANTELED SECTION TO SCRAP YARD AND STAKING THE MATERIAL WITHIN PREMISES AS PER DIRECTION OF HPCL OFFICER. NOTE: SUPPLY OF ALL REQUIRED MACHINERIES LIKE. HYDRA, JCB, BREAKER, AND TOOLS-TACKELS ETC.. WILL BE IN VENDER SCOPE.The valves, pressure gauge etc. or any additional attached equipment (reusable Items in good condition, as directed by HPCL Project Engineer) has to be removed safely, and has to be stored as per HPCL In-Charge Directions. No Separate payment has to be made towards the activity of removal, segregation and storage of valves, pressure gauge etc. or any additional attached equipment to the Pipeline.

SUP — PIPE; MATERIAL:MILD STEEL; MATERIAL SPEC:IS 1239 PART-I; COATING,SPEC:IS 4736; SIZE (NB):80 MM; END PREPARATION:BEVELLED END; SCHEDULE NUMBER:HEAVY; RANDOM LENGTH:5 TO 7 M

SUP — PIPE; MATERIAL:GALVANISED IRON; MATERIAL SPEC:IS 1239 C CLASS; LINING:PLANE END; MANUFACTURING PROCESS:ELECTRIC RESISTANCE WELD; SIZE (NB):150 MM; END PREPARATION:PLANE END; SCHEDULE NUMBER:N/A; WALL THICKNESS:N/A; HEAVY DUTY

PIPE,GALV,A106,SMLS,15MM,S 12121-BAHADURGARH LPG — PIPE; MATERIAL:CARBON STEEL; MATERIAL SPEC:ASTM A106 GRADE B; COATING,SPEC:IS 4736; DIMENSIONAL SPEC:ANSI B36.10M; MANUFACTURING PROCESS:SEAMLESS; SIZE (NB):15 MM; END PREPARATION:THREADED; SCHEDULE NUMBER:80 PLAIN END TYPE

PIPE,GALV,IS1239,100MM,ERW 12121-BAHADURGARH LPG — PIPE; MATERIAL:MILD STEEL; MATERIAL SPEC:IS 1239 PART-I; COATING,SPEC:IS 4736; SIZE (NB):100 MM; END PREPARATION:BEVELLED END; SCHEDULE NUMBER:HEAVY; RANDOM LENGTH:5 TO 7 METER