Supply Installation and Commissioning of Biogas Balloon System at Alakapuri Street Bio Methanation Plant Pollachi Municipality

Safe dismantling and removal of the worn-out biogas balloon from the existing storage structure.Detaching and removing existing inlet and outlet pipelines connected to the balloon.Removal of the existing balloon collar/support frame, without damaging the base or adjoining structures.Handling, stacking, and shifting of all dismantled components to the location instructed by the officers. Cleaning of the area and making all necessary preparations for the installation of the new balloon.

Supply and delivery of premium quality cylindrical biogas storage balloon with Capacity of 60 m³,High-strength 3-layer PVC coated fabric, suitable for methane gas storage, UV-resistant, corrosion-resistant and weatherproof, Integrated pressure release valve and necessary gas nozzles (inlet/outlet), Leak-proof fabrication with high-grade stitched/welded joints, Suitable for installation in existing bio-methanation plant conditions and The balloon must comply with relevant IS/ISO standards for biogas storage and safety

Complete acid washing / descaling of existing GI inlet and outlet pipelines connected to the biogas storage system, Removal of internal scaling, rust, and contamination to ensure smooth and safe gas flow, Flushing and neutralizing the pipe after acid wash to prevent corrosion, Inspection and leak check after cleaning, Safe handling and disposal of cleaning chemicals as per environmental safety norms

Fixing of new balloon over the existing storage base/collar system. Re-installation and alignment of inlet and outlet pipeline connections. Fixing of collar, support ropes and securing the balloon in position. Proper sealing and leak-proof installation ensuring gas tightness.Testing of the complete system for Gas leakage, Pressure holding, Safety system functioning