Reformation and Refurbishment of Existing Incineration Unit Plant at Soriyankinathupalayam Compost Yard in Vellakovil Municipality

Supply, Installation, Testing and Commissioning of 1 HP Recycling Water Removal Pump, including complete pump unit, motor, base arrangement, mounting/fixing accessories, suction and delivery connections, valves, electrical cabling and connections, starter/control arrangement, necessary fittings and accessories, testing and commissioning, and all other materials, labour and incidental works required for proper water removal and recycling operation

Conveyor Service & Motor Repair Work Comprehensive servicing and repair of existing conveyor system, including dismantling, inspection, cleaning, alignment, tightening of conveyor components, servicing/repair of conveyor drive motor and gearbox, replacement of minor worn-out components, bearing checking, belt tracking and tension adjustment, lubrication, electrical terminal checking, testing and trial run, including all necessary labour, tools, consumables, fittings and incidental materials required for proper and trouble-free operation of the conveyor system.

Supply and installation of refractory blocks, suitable for high-temperature incinerator operation, including removal of damaged refractory material, surface preparation, supply and laying/fixing of new refractory bricks with refractory mortar, joint filling, curing/drying, and all necessary labour, materials, tools and incidental works for proper completion.

Fabrication and structural repair work using GI and SS sheets, including supply of required GI/SS sheets and structural materials, cutting, bending, drilling, fitting, welding, fabrication and fixing of supports, frames, covers, panels and other required components, grinding and finishing of welded joints, including welding electrodes, gas, fasteners, consumables, labour, tools and tackles & supply and installation of chimney support stay rods, including stay rods 5 No's, clamps, turnbuckles, anchor plates, nuts and bolts, fixing, welding, alignment and tightening, with all necessary lifting arrangements and incidental works for complete and proper execution.

Damaged Sheet Metal Repair & Welding Work – GI Sheets, including supply of required GI sheets, cutting, bending, fitting, welding, grinding and finishing of welded joints, removal of damaged portions, alignment and fixing, along with crane lifting and shifting arrangements for 2 days, including crane operator, labour, welding consumables, tools, tackles and all incidental materials required for complete execution.

Supply and installation of water and recycling pipelines for the existing incinerator plant, including required GI pipes, Filter, fittings, bends, tees, reducers, unions, valves, clamps, supports and other accessories; cutting, threading/jointing, laying, fixing, connection to existing system, testing for leakage and commissioning, including all labour, tools, consumables and incidental materials required for complete water removal and recycling operation.

Supply and application of high-temperature aluminium heat-resistant paint suitable for incinerator surfaces, including surface cleaning, removal of loose paint, rust and scale, preparation of the surface, application of primer where required, application of high-temperature aluminium paint in required coats, and all necessary labour, brushes equipment, thinner, consumables, tools and incidental materials for complete finishing

Supply, Installation, Testing and Commissioning of 7.5 HP Industrial Municipal Solid Waste Shredder Machine of minimum 500–750 kg/hr capacity, suitable for pre-processing of municipal solid waste for incineration, including 3-phase electric motor, heavy-duty twin shredder rotors and blades, feed hopper, MS machine frame, bearings, coupling/drive arrangement, safety guards, control starter, electrical connection, foundation arrangement, transportation, installation, trial operation and commissioning, including all labour, tools, tackles, consumables and incidental materials required for satisfactory operation

Trial operation and commissioning of the existing incinerator plant after completion of repair and renovation works, including inspection and checking of all repaired mechanical, electrical, structural and piping components, dry and wet trial runs, testing of motors, pumps, conveyor, combustion system, chimney and associated equipment, rectification of minor defects noticed during trial operation, operational adjustments, performance monitoring and commissioning of the plant, including all necessary labour, tools, consumables and incidental works for satisfactory operation.