PREVENTIVE MAINT OF DG SET AND CONTROL PANEL INCLUDING REPAIR REPLACEMENT OF DISPLAY BOARD AND PAINTING OF MACHINERIES AT NAVAL STATION KARANJA

Amount

Servicing for DG Set 75 KVA Capacity, Make:- Kirloskar, installed at DG set capcity 75 KVA, CUMMINS NTA 495 G ENGINE installed at NAD (Exp area) F/F PH & Tunir F/F PH, drain out engine oil from sump,cleaning and filling up with new engine oil as per recommended grade & quality & including repair/ replacement of following worn out spare parts for smooth running at rated speed complete all as manufacture specification & better performance complete all as specified and directed :

PUSH ROD VALVE 3046418

PUSH ROD INJECTOR 3046420

SLEEVE INJECTOR 8901-2

VALVE INTAKE 150288

VALVE EXHAUST 144911

SEAT INTAKE 69965 B

SEAT EXHUAST 69965

GUIDE 66890

ROLLER INJECTOR 7348-2

PIN ROLLER INJECTOR 3017544

ROLLER VALVE 9260

HEAD GASKET SET BM 54940

COPPER WASHER 9426-2

RUBBER GASKET 70854

FILTER SCREEN 70855

FERRUL 104536

CONNECTION 44753

PIN ROLLER VALVE 407271

LOCK PIN 118939

TIMING GASKT 9266 A

DIESEL PIPE

DIESEL PIPE CLAMP

GEAR CASE COVER GASKET 124546

ACC. DRIVE SEAL 3004316

FAN BELT 178597

ALTERNATOR BELT 3040349

WATER PUMP BELT 504867

HOSE DIESEL SUPPLY AK100600SS

HOSE DIESEL SUPPLY AK100600SS

HOSE DIESEL SUPPLY AK100600SS

INJECTOR RETURN HOSE AK080720MS

PUMP RETURN HOSE AK60720MS

RADIATOR HOSE SET

CLAMP SET

GAUGE WATER TEMP. 500108 R

GAUGE OIL TEMP. 500410

GAUGE OIL PRESSURE 500109

RPM MATER 501151

OIL SAFETY CONTROL 194506

WATER SAFETY CONTROL 194517

‘B’ CHECK KIT 328536

AIR CLEANER ELEMENT 3238607

All as per item No 1 here-in-before but DG Set 250 KVA Capacity, Make:- Kirloskar, installed at DG set capcity 250 KVA , NTA 855 G FFC ENGINE installed at JETTY S/S -01 No,R550 S/S- 03 Nos,

SUPPER BYPASS HOSE AK601200SS

SUPPER BYPASS HOSE AK601200SS

OIL PAN GASKET 178788

OIL SUCTION TUBE O RING 178937

OIL SUCTION TUBE GASKET 157551

B' CHECK KIT 328536

AIR CLEANER ELEMENT 4055283

MAKE UP HOSE 505062

MAKE UP HOSE CLAMP 43828

BYPASS HOSE 63495

BYPASS HOSE CLAMP 125742

BARREL & PLUNGER KT 3880783

VENT HOSE AK050480SS

DIESEL SUPPLY HOSE AK100240SS

DIESEL SUPPLY HOSE AK100720MS

RPM MATER 501151

TECH CABLE 500185

SHUT DOWN VALVE 3239599

FAN BELT 178611

WATER PUMP BELT 200238

ALTERNATOR BELT 3040349

STARTING KEY SWITCH 504975

PUSH BUTTON 504395

All as per item No 1 hrer-in before but DG set capcity 250 KVA, CUMMINS NTA 855 G ENGINE installed at A 244 S NAD Explosive area.

OIL PRESSURE GAUGE 500109

OIL SUCTION TUBE O RING 3010157

VALVE INTAKE 3000926

VALVE EXHAUST 145701

BARREL & PLUNGER KIT 324528

BYPASS HOSE 63495

BYPASS HOSE CLAMP 125742

FAN BELT 178611

WATER PUMP BELT 200238

ALTERNATOR BELT 3040349

STARTING KEY SWITCH 50497

PUSH BUTTON 504395

SILENCER

CYL HEAD SERVICING SAC 998717

P.T. PUMP CALIBRATION WITH PARTS SAC 998717

TURBO REPAIR CHARGESS SAC 998717

INJECTOR CALIBRATION WITH PARTS

All as per item No 1 hrer-in before but Dg set capcity 400 KVA ,GREEVES TBD 3 V 12 MK 1 ENGINE installed at MRF S/S

TURBO CHARGER REPAIR KIT 106907210008

AIR FILTER OUTER ELEMENT 105413100102

AIR FILTER INNER ELEMENT 105413100103

WATER PUMP PULLY

SPARES REQUIRE FOR PMUP/NOZZLE CALIBRATION

DIESEL FILTER 1200240911

DIESEL FILTER 1200240912

OIL FILTER 8.873

AIR CLEANER (OUTER) 10501310102

AIR CLEANER (INNER) 10501310103

Supply & fixing in replacement of the following various Diesel filter complete all as specified and directed :

Diesel filter Cat part No 3238943

Diesel filter Cat part No 48.999.20.0.00

Diesel filter Cat part No DV0.020.03.0.0

Diesel filter Cat part No F002H20306

Diesel filter Cat part No 605411 880008

Diesel filter Cat part No 4962810

All as per item No 1 hrer-in before but DG set capcity 75 KVA, 6 BT 5.9 G 1 ENGINE installed at Aradhana

FUEL FILTER 3931063

LUB OIL FILTER 3933743

WATER SEPARATOR 4093753

AIR CLEANER SET 4055642

All as per item No 1 hrer-in before but DG set capcity 110 KVA, KIRLOSKAR GREEN ( 6 R 1080 TA ) installed at 36 Lt cdr

Expansion bellow 06.602.10.0.00

Diesel filter 48.117.01.0.00

Diesel filter 48.117.02.0.00

oil filter spinon 06.436.01.0.00

Diesel supply hose

Diesel return hose

Air filter 6H.411.02.00

Fan belt

All as per item No 1 hrer-in before but DG set capcity 125 KVA, 6 R 1080 TA ENGINE installed at 84 leading

DIESEL FILTER F002H20306

OIL FILTER 06.436.01.0.00

AIR FILTER PRIME 6H411.01.0.00

AIR FILTER SECON 6H411.02.0.00

DOOR HINGES LEFT & RIGHT

TURBO CHARGER

All as per item No 1 hrer-in before but Dg set capcity 125 KVA, Kirloskar 6 R 1080 TA ENGINE installed at Ac Store Accn , RMSF Chunabhatti & RMSF Proof house

HOSE THERMOSTATE TO RADIATOR 6H.075.01.0.00

CLAMP 50519/11

HOSE WATER PUMP TO RADIATOR 6H.073.02.0.00

ALTERNATOR 46.390.01.0.00

CAP ASSY. 34.036.60

ROTARY SHAFT SEAL 03.007.91.0.00

STRTING RING 03.035.02.0.00

AIR FILTER 6H.411.02.00

FAN BELT

HOSE THERMOSTATE TO RADIATOR 6H.075.01.0.00

DIESEL FILTER 48.117.01.0.00

DIESEL FILTER 48.117.02.0.00

OIL FILTER SPINON 06.436.01.0.00

DIESEL SUPPLY HOSE

DIESEL RETURN HOSE

All as per item No 1 hrer-in before but DG set capcity 110 KVA, Kirloskar 4 R 1080 TA ENGINE installed at (SM 39 ) Building no. 582, for NAD Depot area.

Diesel filter 48.117.01.0.00

Diesel filter 48.117.02.0.00

oil filter spinon 06.436.01.0.00

Diesel supply hose

Diesel return hose

Air filter 6H.411.02.00

Fan belt

All as per item No 1 hrer-in before but DG set capcity 200 KVA , CUMMINS NTA 743 G ENGINE installed at EKM

RADIATOR HOSE TOP 67185

RADIATOR HOSE CLAMP 125741

MAKE UP HOSE & CLAMPS 505062

BYPASS HOSE 63495

BYPASS HOSE CLAMP 125742

C. R. HOSE & CLAMP

VENT HOSE AK504800SS

ALTERNATOR BELT 3040349

GAUGE WATER TEMP. 500108R

GAUGE OIL TEMP. 500410

GAUGE OIL PRESSURE 500109

RPM MATER 501151

ACC. DRIVE SEAL 3004316

SLINGER 181236

SEA KEY WAY 3008947

PULLY SLEEVE 3008947

BREATHER ASSY 190397

TURBO HUMP HOSE AT TURBO

TURBO HUMP HOSE AT TURBO AT AIR CLEANER

All as per item No 1 hrer-in before but Dg set capcity 625 KVA, CUMMINS VTA 28 G5-1 ENGINE , ESN. 25314131 installed at ATIME NAD NEW

TECHO CABLE

PRIMING PUMP

DIESEL FILTER WITH O RING

OIL FILTER WITH O RING

SUPER BYPASS FILTER WITH O RING

RADIATOR HOSE SET

CLAMP SET

AIR CLEANER HUMP HOSE

AIR CLEANER HUMP HOSE CLAMP

TURBO HUMP HOSE

TURBO HUMP HOSE CLAMP

VANT HOSE AK 507200SS

All as per item No 1 hrer-in before but Dg set capcity 400 KVA ,kirloskar ENGINE installed at sbm12/13/14 Road no 2

Diesel filter 1200240911

Diesel filter 1200240912

Oil filter 8.873

Air cleaner ( Outer ) 10501310102

Air cleaner ( Inner) 10501310103

Fan Belt

Uniball Joint

Thermostate

Hose diesel ( 7 Ft. )

Diesel filter pump hose

Oil filter head gasket

RPM meter 501151

Radiator hose set

Clamp set

Oil pressure gauge

Water temp gauge

Oil pressure hose

water pump pullye

Running hours meter

All as per item No 1 hrer-in before but Dg set capcity 625 KVA, CUMMINS KT 2300 G ENGINE , ESN. 25197515 installed at ATIME NAD OLD

DIESEL FILTER WITH O RING 3238493

OIL FILTER WITH O RING 3238204

SUPER BYPASS FOLTER WITH O RING 3879488

AIR CLEANER ELEMENT 4055283

BREATHER RED HOSE

CLAMP

PUMP RETURN HOSE AK601680SS

SUPER BYPASS HOSE AK604800SS

SUPER BYPASS HOSE AK604800SS

SUPER BYPASS HOSE AK604800SS

SUPER BYPASS HOSE AK604800SS

VENT HOSE AK608400SS

DIESEL HOSE AK100240SS

DIESEL HOSE AK100240SS

HUMP HOSE 3000303

CLAMP

ELBOW HUMP HOSE

CLAMP

DIESEL TANK PIPE

All as per item No 1 hrer-in before but DG set capcity 500 KVA, Kirloskar installed at DBM 12 13

LUB OIL FILTER 605411 880008

FUEL PRE FILTER 1 LTR 1200240911

Fuel micro filter 1 Ltr 1200240912

AIR FILTER OUTER ELEMENT 106900000014

AIR FILTER INNER ELEMENT 106900000015

Tappet Gasket

All as per item No 1 hrer-in before but DG set capcity 400 KVA,KIRLOSKAR ENGINE installed at TAL

Fuel filter F002.H22.004

Oil filter DVO.014.27.0

Oil filter DVO.011.00.0

Diesel filter DVO 002.H22.028

Air filter (inner/Outer)

All as per item No 1 hrer-in before but DG set capcity 500 KVA, KIRLOSKAR installed at PCB Repair

DIESEL FILTER WITH O RING

OIL FILTER WITH O RING

SUPER BYPASS FILTER WITH O RING

AIR CLEANER ELEMENT

OIL TEMP. GAUGE

WATER TEMP. GAGUE

OIL PRESSURE GAUGE

DIESEL SUPPLY HOSE

OIL SAFETY CONTROL

WATER SAFETY CONTROL

SHUT DOWN COIL

PUSH BUTTON

HERNESS WIRING SET

All as per item No 1 hrer-in before but DG set capcity 500 KVA, KIRLOSKAR installed at KASTAN MISSILE

Fuel filter F002.H22.004

Oil filter DVO.014.27.0

Diesel filter DVO 002.H22.028

Air filter (inner/Outer)

Relay Board 853.05.0.00

Generator control DVO.901.13.0.0

All as per item No 1 hrer-in before but DG set capcity 200 KVA,CG TBD 3 V 6 VT 1710 G ENGINE installed at B SUB STATION

FUEL PRE FILTER 1 LTR 1200240911

FUEL MICRO FILTER 1 LTR 1200240912

INSTAKOOL COOLANT

GROOVE NUT 623403600014

INJECTOR SLEEVE 623403600044

RING/INJ SLEEVE WASHER 623403400174

INJECTOR SLEEVE O RING 604931302404

COPPER WASHER 6 MM 604931302404

INJECTOR SEALING RING 622223408550044

COPPER SLEEVE BIG 623403300124

TURBO CHARGER REPAIR KIT 106907210008

AIR FILTER OUTER ELEMENT 106900000014

AIR FILTER INNER ELEMENT 106900000015

All as per item No 1 hrer-in before but DG set capcity 400 KVA,8 K 15 TA ENGINE installed at LONG TERM

DIESEL FILTER 65.12503.50011

OIL FILTER 65.05510.50208

AIR FILTER

All as per item No 1 hrer-in before but DG set capcity 400 KVA, 8 K 15 TA ENGINE installed at SBM 13/15

DIESEL FILTER 65.12503.50011

OIL FILTER 65.05510.50208

AIR FILTER

Supply, and connecting of battary 180 Ah 12 volt ,maintainenace free heavy duty with battery terminals and copper lead for +ve and -ve ends wit complete fixing and testing Make - Exide

Supply and replace of heavy duty diesel engine oil of 20W40 grade for DG Sets having capacities varying from 15 KVA to 625 KVA.

Supply and mixing water coolant in radiator water of DG Sets having capacities varying from 15 KVA to 625 KVA.

Supply and filling distal water for inside the battery and charge properly to maintain battery voltage for 15 KVA to 625 DG Sets complete all as specified.

All as per item No 1 hrer-in before but Dg set capcity 200 KVA, 6 SL 1500 TA ENGINE installed at URAN MISSILE

DIESEL FILTER 06.436.01.0.00

OIL FILTER F6.0729.010.00

All as per item No 1 hrer-in before but Dg set capcity160 KVA, TBD 4 L 4 13090 480 3153 GREEVES ENGINE installed at Map Officers

LUB OIL FILTER 605411 880008

FUEL PRE FILTER 1200240911

FUEL MICRO FILTER 1200240912

AIR FILTER PRIME 106900000014

AIR FILTER SECON 106900000014

All as per item No 1 hrer-in before but Dg set capcity 180 KVA, CUMMINS 6 CTA B 3 G2 -1 ENGINE COUPLED installed at FODC

DIESEL FILTER ( FS 19634 ) 4962810

OIL FILTER ( LF 9009 ) 3401544

WATER FILTER ( WF 2152 ) 3800394

All as per item No 1 hrer-in before but Dg set capcity 30 KVA Kirloskar installed at Volna tower

DIESEL FILTER

OIL FILTER

AIR FILTER

All as per item No 1 hrer-in before but Dg set capcity 160 KVA,TBD 4 L 4 13090 480 3153 GREEVES ENGINE installed at Map Sailors

LUB OIL FILTER 605411 880008

FUEL PRE FILTER 1200240911

FUEL MICRO FILTER 1200240912

AIR FILTER PRIME 106900000014

AIR FILTER SECON 106900000014

Supply, and connecting of battary 150 Ah 12 volt ,maintainenace free heavy duty with battery terminals and copper lead for +ve and -ve ends with complete fixing and testing Make - Exide

M&L for dismantling of complete radiator assy form engine and taking out all, dissclaing, rusty,sludg and mudy particals inside the radiator by using of sodium hydroxide with water pressure cleaning complete and refixing the radiator assy on its exsisting position and testing complete for its satisfactory perfomance with entire satisfaction of Engineer-in-Charge.

For DG Set capacity 15 KVA to 110 KVA

For DG Set capacity 125 KVA to 250 KVA

For DG Set capacity 380 KVA to 625 KVA

M&L for replacement of old unserviceable asbestos rope suitable size as per KVA rating of DG set on silencer body of the DG set with apply of POP layer complete complete all as per directed by Engineer-in charge.

For DG Set capacity 15 KVA to 110 KVA

For DG Set capacity 125 KVA to 250 KVA

For DG Set capacity 380 KVA to 625 KVA

Taking out old burnt out Automatic voltage regulator from DG set alternator and S&F suitable capacity of automatic voltage regulator complet testing and checking voltage regulation of the DG set after full load position of DG set for its satisfactory performance complete all as specified and directed by Engineer-in-Charge

For DG Set capacity 15 KVA to 110 KVA

For DG Set capacity 125 KVA to 250 KVA

For DG Set capacity 380 KVA to 625 KVA

M & L for preparation of old painted surfaces of the DG set and fuel tank of following capacity by cleaning oilly and greasy spots using CTC and material and labour for one coat of synthetic enamel paint using spray machine to the fuel tank and one coat of heat resistance paint to Engine / aleternator complete all as specified and directed. Note: - Colour code to be followed as under (i) Engine body - OG (ii) Alternator - Siemes grey (iii) Fly wheel guard - Red (iv) Radiator - Black

For DG Set capacity 15 KVA to 110 KVA

For DG Set capacity 125 KVA to 250 KVA

For DG Set capacity 380 KVA to 625 KVA

M&L taking out alternator from exsisting position after disconecting all electrical connection and de-coupling from engine assy and transprting to repair workshop, dismantling the alternator taking out stator/rotor/excitor coil, re-vernishing the complete coil heating up for dehydration of moisture cleaning servicing grecing of complete alternator including replacement of bearing re-assembling the alternator complete and transporting to site , refixing the alterator on its exsisting position including coupling with engine assy connection of cable complete all as specified and testing for its satisfactory performance all as specified and directed by Engineer - in - Charge

For DG Set capacity 50 KVA to 110 KVA

For DG Set capacity 125 KVA to 250 KVA

For DG Set capacity 380 KVA to 625 KVA

M&L for Dismantling the self startor assy from engine and repair servicing of startor by replacing old work out bearing bushing armature coil soloniod switch etc. re-assembling the complete startor fixing the same on engine and testing for its satisfactory performance complete all as specified and directed.

For DG Set capacity 50 KVA to 110 KVA

For DG Set capacity 125 KVA to 250 KVA

For DG Set capacity 380 KVA to 625 KVA

M&L for dismantling of complete radiator assy form engine and , transporting to the workshop and replacement of leakage broken and rusty radiator core for the radiator assy reassemble complete, radiator assy with complete testing and transporting to the site and refixing at the same place from the DG set with complete testing for its satisfactory perfomance with entire satisfaction of Engineer-in-Charge.

For DG Set capacity 50 KVA to 110 KVA

For DG Set capacity 125 KVA to 250 KVA

For DG Set capacity 380 KVA to 625 KVA

M&L for disconnection of Diesel Oil tank with inlet and outlet disel pipe line hose/pipe and cleaning of complete oil tank and drain out slug, muddy oil partical complete and refixing after at the same place and conncting complete with existing system including marking of tank showing the capacity in Ltrs and repalacement of transparent PVC pipe complet all as directed by Engineer-in-Charge.

For DG Set capacity 50 KVA to 110 KVA

For DG Set capacity 125 KVA to 250 KVA

For DG Set capacity 380 KVA to 625 KVA

S&F 12 Volt 10 Amps Auto charge Battery charger with fitment complet with necessary cable connection as frequired for fixing complete all as specified and directed by Engineer-in-Charge. Make: NHP or equivalent

S&F 24 Volt 10 Amps Auto charge Battery charger heavy duty with fitment complet with necessary cable connection as frequired for fixing complete all as specified and directed by Engineer-in-Charge. Make: NHP or equivalent

Supply, and connecting of battary 90 Ah 12 volt dry type ,maintainenace free heavy duty with battery terminals and copper lead for +ve and -ve ends with complete fixing and testing Make - Exide

Supply, and connecting of battary 100 Ah 12 volt dry type ,maintainenace free heavy duty with battery terminals and copper lead for +ve and -ve ends with complete fixing and testing Make - Exide

Supply and fixing copper battery leads of 70 sqmm with brazing work, copper lugs connected to the both ends for +ve and -ve. Length of the leads must be in between 1 to 1.5 Mtrs

Supply and fixing copper battery leads of 70 sqmm with brazing work, copper lugs connected to the both ends for paring two batteries. Length of the leads must be 0.5 Mtr

Supply and fixing battery terminals for both the poles i.e pole and neutral

Supply and fixing Power CON Assembly for 380 KVA An integrated microprocessor based generator set control system providing voltage regulation, engine protection, alternator protection, operator interface and isochronous governing. Refer to document S1570 for more detailed information on the control. AmpSentry – Includes integral AmpSentry protection, which provides a full range of alternator protection functions that are matched to the alternator provided. Power management – Control function provides battery monitoring and testing features and smart starting control system. Advanced control methodology – Three phase sensing, full wave rectified voltage regulation, with a PWM output for stable operation with all load types. Communications interface – Control comes standard with PCCNet and Modbus interface. Regulation compliant – Prototype tested: UL, CSA and CE compliant. Service - InPower™ PC-based service tool available for detailed diagnostics, setup, data logging and fault simulation. Easily upgradeable – PowerCommand controls are designed with common control interfaces. Reliable design – The control system is designed for reliable operation in harsh environment. Multi-language support

Supply and fixing Engine Harness Includes all the engine wiring, sensor wiring to power con panel for 380 KVA

Supply and fixing HIM 320 i) System Board for HIMA, HIMax ii) For 32-channel cards X-DI 32 01 or X-DI 32 04 (DI) iii) For 32 modules iv) Recommended modules: HiC2821 (DI), HiC2841 (DI) v) 24 V DC supply vi) Hazardous area: spring terminals, blue vii) Safe area: HIMA system connector, 96-pin viii) Safe area: spring terminals, black

Supply and fixing Engine Harness Includes all the engine wiring, sensor wiring to power con panel.

Om Sai Enterprises

D.N.PATIL