OUT SOURCING SERVICES FOR OPERATION AND MAINTENANCE OF WATER SUPPLY SYSTEM DG SET AT GTRE CDA R D INCLUDING CERTAIN WATER SUPPLY REPAIRS UNDER GEIRDEAST BANGALORE

Amount

Out sourcing of services for maintenance and operation water supply system including installation in GTRE/GTX area to fill up water in tanks/sumps regulating the valves upto 150mm dia for water supply distribution except on Saturdays, Sundays and Holidays for one shift of 8 (eight) hours all as specified and directed including chlorinating the water:- (a) Water supply pumping distribution system consisting of the following :- (i) Centrifugal pumps, Valves, Open well submersible pump set and Bleaching powder dozer/chloronome plant (b) Minimum operating staff to be employed against :- (i) MPA - 2 Nos (ii) Valve Man - 2 Nos (c) Shifts timings : From 0600 hrs to 1400 hrs Note : (i) The operator/valve man to operate the water supply circulation systam at CARCASSA test rig centrifugal pumpsets, valves etc as per the requirement of user. (ii) Including attending water supply complaints in GTRE & CDA Area . (iii) Repacement of unserviceable item will be measured/paid under relevant items. (iv) Rate quoted by the contractor includes the topping up of POL to DG Set of 10 No building , PMO building, CDA R&D from E/M store when ever required,

Out sourcing of services for maintenance and operation water supply system including installation in GTRE/GTX area to fill up water in tanks/sumps regulating the valves upto 150mm dia for water supply distribution except on Saturdays, Sundays and Holidays for one shift of 8 (eight) hours all as specified and directed including chlorinating the water:- (a) Water supply pumping distribution system consisting of the following :- (i) Centrifugal pumps, Valves, Open well submersible pump set and Bleaching powder dozer/chloronome plant (b) Minimum operating staff to be employed against :- (i) MPA - 1 No (ii) Valve Man - 1 No (c) Shifts timings : From 1400 hrs to 2200 hrs Note : (i) The operator/valve man to operate the water supply circulation systam at CARSSA test rig centrifugal pumpsets, valves etc as per the requirement of user (ii) Including attending water supply complaints in GTRE & CDA Area . (iii) Repacement of unserviceable item will be measured/paid under relevant items.

Notes for item No 1 & 2 (i) The rate quoted shall be deemed to include for maintaining of required PPM of residual chlorine for drinking water at GTX / GTRE building and area, by operating chlorination plant/ bleaching dozer/using granual for chlorination. (ii) Replacement of spares such as glands, glands couplings, water seal, greasing/oiling etc of pump set. (iii) Any leakage in the pumps, main and distribution line shall be immediately attended. (iv) Cleaning of surrounding for good up keep of pump house is also responsibility of contractor. (v) However, rewinding of motor and other major repairs are out side the scope of the contract. In case of difference of opinion as to which work is termed as major repairs, the decision of GE will be final and binding and no claim what so ever on this account shall be admissible.

Out sourcing of services for maintenance and operation water supply system circulation system for Dynamic Spin Rig & Vacuum Heat Treatment furnace VHF to circulate the water for rig by operation of pumps electric driven and operation of control valves, LT panel board control switches, cooling towers, control panel board including out sourcing of services for maintenance and operation of Sewage Plant behind MLCP to pumping the sewage from the sump on except Saturday, Sundays and holidays for one shift of 8 hours all as specified and directed. a) Water circulation system consists of the following at Dynamic Spin Rig :- i) Pump set centrifugal electric driven, control valves and LT panel Board and Cooling tower with fan motor b) Water circulation system consists of the following at VHF to circulate the water to VHF :- i) Pump set centrifugal electric driven, control valve and LT panel Board and Cooling tower with fan motor (c) Sewage plant consists submercible pump set 7.5 HP with discharge capacity of 56 cum/hour at head of 21 mtrs and stand by pump set - 01 No (b) Minimum operating staff to be employed against :- (i) MPA - 1 No (c) Shifts timings : From 0800 hrs to 1630 hrs Note :- The unit rate quoted shall be deemed to be inclusive of the following :- a) Normal routine maintenance. b) All consumables items like glands couplings / gland packing, gasket oiling greasing. Replacement of normal wear and tear items like bearings bushings of pumps and motors, contactor, push button switches relays, timer for the motor, starters etc, complete, any leakages in the pipe lines valves will be attended by the contractor. c) All equipment, plant room pump sets all round pump room and cooling towers, will be kept neat, clean & tidy. d) Rewinding of pump motors, replacing of control switches in the panel and replacement of sluice valves etc are not covered in the scope of work.

Operation and maintenance of the following Centrifugal pump set instaled in Fire Pump house at New Assembly Hanger, MLCP and near by fire pump house installation as per shift including routine maintenance in order to keep the pump sets functional and deliver desired condition including checking/arresting of any leakage, replacement of gland of 'O' ring gaskets, nuts, bolts, washers and routine checks like electrical connections/controls checking, cleaning of plants, greasing to the motor, replacement of gland packing of motor/pump complete all as specified and as directed (I) Plants/machineries installed in Fire pump house at New Assembly Hanger :- (a) Centrifugal pump set mono block 2 x 75 HP 3 phase - 02 Nos (b) Centrifugal pump set mono block 2 x 05 HP 3 phase - 02 Nos (c) Jockey pump 15 HP 3 phase - 01 No (d) Terrace pump 10.5 HP 3 phase - 01 No (e) Booster pump 12.5 HP 3 phase - 01 No (II) Plants/machineries installed in Fire pump house at MLCP :- (a) Centrifugal pump set mono block 2 x 100 HP 3 phase - 02 Nos (b) Centrifugal pump set mono block 2 x 05 HP 3 phase - 02 Nos (c) Jockey pump 15 HP 3 phase - 01 No (d) Terrace pump 10.5 HP 3 phase - 01 No (e) Booster pump 12.5 HP 3 phase - 01 No (III) Plants/machineries installed near by fire pump house :- (a) Centrifugal pump set mono block 2 x 100 HP 3 phase - 02 Nos (b) Jockey pump 30 HP 3 phase - 01 No Notes :1. 01 No qualified/skilled & experienced pump operator will be employed in one shift for smooth operation of plant. 2. The unit rate quoted shall be for a month (working days in a week shall be from monday to friday) 3. Shift each day (0700 hours to 1600 hours with one hour lunch break & 1900 hours to 0600 hours with one hour dinner break) . (i)0700 hours to 1600 Hours-( MPA - 01 Nos) & 1900 hours to 0600 hours - (MPA-01 Nos) 4. The contractos will be responsible for keep the palnt room and surrounding area neat & clean regularly for inspection. 5. If the operator will be absent from duty, recovery shall be effected at double the rate per shift as quoted. 6. Proper duty rosters/attendence registers will be maintained and signed by Engr-in-Charge/Contractor. 7. The replacement of defective parts carried out through maintenance contract.

All as per item No 1 described herein before but with the following pumps / valves only on Holidays for one shift of 8 (eight) hours. (a) Water supply pumping distribution system consisting of the following :- As refered item No 1 above. (b) Minimum operating staff to be employed against :- (i) MPA - 1 No (c) Shifts timings :- 0800 hrs to 1630 hrs with half an hour break. (d) Fire Fighting Pump House consisting of the following :- As refered item No 4 above. (e) Minimum operating staff to be employed against :- (i) MPA - 2 Nos (f) Shifts timings :- Shift each day (0700 hours to 1600 hours with one hour lunch break & 1900 hours to 0600 hours with one hour dinner break) (i)0700 hours to 1600 Hours-( MPA - 01 Nos) & 1900 hours to 0600 hours - (MPA-01 Nos) Notes for item No 4 (i) Replacement of spares such as glands, glands couplings, water seal, greasing/oiling etc of pump set. (iii) Any leakage in the pumps, main and distribution line shall be immediately attended. (iv) Cleaning of surrounding for good up keep of pump house is also responsibility of contractor. (v) However, rewinding of motor and other major repairs are out side the scope of the contract. In case of any doubt as to which work is termed as major repairs, the decision of GE will be final and binding and no claim what so ever on this account shall be entertained.

Material & Labour for removing the sludge deposit from sewage well/sump of 6.0 mtr dia and 7.0 mtr depth by using sucking through suitable tank & pump mounted on vehicle of private/State government on hiring basis and taking out sludge and transporting to suitable location all as directed by Engr-in-Charge

Dewatering the existing Aero Engine Gate RCC over head tank of 1.25 lakhs capacity drinking water tank staging and cleaning of internal wall and bottom surface of tank to remove silt / scales mud and other foreign materials using water and scrubbing with coir / jute / wire brush and washing the surfaces with fresh water cleaning the surfaces with mixture of bleaching powder and water and finally washing with fresh water and treating with one coat of white wash to internal walls bottom surfaces and ceiling of sump complete including writing CLANED ON DATE and DUE ON DATE with white paint on black paint back ground on external surface of the sump at convenient height (letter size -5 cm) all as specified and as directed.

All as per ser item No 7 above but 2 lakhs litres capacity near high mass high flow at GTRE.

Dewatering the existing Aero Engine Gate UG sumps of 2 lakhs litrs capacity and cleaning the internal wall and bottom surface of tank to remove silt / scales mud and other foreign materials using water and scrubbing with coir / jute / wire brush and washing the surfaces with fresh water cleaning the surfaces with mixture of bleaching powder and water and finally washing with fresh water and treating with one coat of white wash to internal walls bottom surfaces and ceiling of sump complete including writing CLANED ON DATE and DUE ON DATE with white paint on black paint back ground on external surface of the sump at convenient height (letter size - 5 cm) all as specified and as directed.

All as per ser item No 9 above but 3 lakhs litres capacity at Nursury pump house at GTRE.

Dewatering the existing RCC UG sumps of 10000 litrs capacity and cleaning the internal wall and bottom surface of tank to remove silt/scales mud and other foreign materials using water and scrubbing with coir/jute/wire brush and washing the surfaces with fresh water claning the surfaces with mixture of bleaching powder and water and finally washing with fresh water and treating with one coat of cement paint to internal walls bottom surfaces and ceiling of sump complete including writing on out side of the sump CLANED ON DATE and DUE ON DATE with white paint on black paint back ground on external surface of the sump at convenient height all as specified and as directed for the following locations in GTRE (a) Near foundry (b) Near Bldg No 10

All as per item No 11 described here in before but 12000 ltrs capacity UG Sump at New Assembly Hanger near New pump house at GTRE.

All as per item No 11 described here in before but 20000 litrs capacity UG sump Near old Admin building at GTRE.

All as per item No 11 described here in before but 25000 ltrs capacity UG Sump Near Dynamic spin rig at GTRE.

All as per item No 11 described here in before but 40000 litrs capacity UG sump Near 7 A building shaft fatigue test rig at GTRE.

All as per item No 11 described here in before but 40000 ltrs capacity UG Sump Central AC Plant back side of Engineer service building at GTRE.

All as per item No 11 described here in before but 100000 ltrs capacity fire fighting UG Sump back side of Building No 10

Cutting the existing hard standing/metal road to facilitate for laying of GI pipe line/LT cables and making good the disturbed portion to bring it to original condition with PCC 1:4:8 type D2 using 40 mm graded stone aggregate all as specified and as directed.

Taking out GI tubing including connection from floor wall/trenches for replacement/refixing after cleaning complete all as specified and as directed for the following sizes complete all as specified and as directed :-

Bore of pipe 15mm

Bore of pipe 20 mm

Bore of pipe 25 mm

Bore of pipe 40 mm

Bore of pipe 50 mm

Bore of pipe 80 mm

Taking down/taking up old unserviceable DI/CI pipes of 150mm bore from the trench for repairs/ replacement of the following sizes complete all as specified and as directed :-

Taking down/taking up old unserviceable DI/CI pipes of 100mm bore from the trench for repairs/ replacement of the following sizes complete all as specified and as directed :-

Excavation in trenches not exceding 1.5m wide and not exceding 1.0 sq m on plan and not exceding 1.5m depth and getting cut in hard dense soil all as specified and as directed.

Returing filling in including spreding leveling watering and well ramming in layer not exceding 25 cm as in soil all as specified and dirceted.

Removing excavated material to a distance not exceding 50 m and depostingwhere directed at a level not exceding 1.5 mtr above the starting point.

Supply and lay pipe galvanized, “Medium class”, including fittings 15 mm (1/2”) dia.complete all as specifiand as directed , MAKE :- Jindal / Tata / Zenith

Supply and lay pipe galvanized, “Medium class”, including fittings 20 mm (3/4”) diacomplete all as specifiand as directed., MAKE :- Jindal / Tata / Zenith

Supply and lay pipe galvanized, “Medium class”, including fittings 25 mm (1.0”) dia complete all as specifiand as directed., MAKE :- Jindal / Tata / Zenith

Supply and lay pipe galvanized, “Medium class”, including fittings 40 mm (1.5”) dia complete all as specifiand as directed., MAKE :- Jindal / Tata / Zenith

Supply and lay pipe galvanized, “Medium class”, including fittings 50 mm (2.0”) dia complete all as specifiand as directed., MAKE :- Jindal / Tata / Zenith

Supply and lay pipe galvanized, “Medium class”, including fittings 80 mm (3.0”) dia complete all as specifiand as directed., MAKE :- Jindal / Tata / Zenith

Supply and lay pipe ductile Iron , S/S including specials, Class “K-7” ,100 mm (4”) dia complete all as specifiand as directed, MAKE :- Srikalahasti pipe(Lenco),Electrosteel

Supply and lay pipe ductile Iron , S/S including specials, Class “K-7” ,150 mm (6”) dia complete all as specifiand as directedMAKE :- Srikalahasti pipe(Lenco),Electrosteel

M&L for cast iron fittings for spigot and socketed pipes upto 150 mm bore such as bends (any type, radius and angle). Tapers anyh type, (straight, bend increasing, decreasing or double socket etc). Tee pieces single branch, 'Y' junction, double branch cross (all sockets or socket and spigot). collar. caps and plugs complete.

Material and labour for tyton push or rubber gasket joint suitable for ductile iron pipe of 150 mm bore of pipe ISI marked complete all as specified and as directed

Material and labour for tyton push or rubber gasket joint suitable for ductile iron pipe of 100 mm bore of pipe ISI marked complete all as specified and as directed

Supply and fixing in repairs cast iron heavy duty sluice valve with CI spindle conforming to IS-14846: 2000 PN 1.6 of size 150 mm bore including suitable size nuts,bolts,washer and rubber gasket all as specified and as directed, Make :- kartar/ kirloskar

Supply and fixing in repairs cast iron heavy duty sluice valve with CI spindle conforming to IS-14846: 2000 PN 1.6 of size 100mm bore including suitable size nuts,bolts,washer and rubber gasket all as specified and as directed Make :- kartar/ kirloskar

Supply and fixing in repairs cast iron heavy duty sluice valve with CI spindle conforming to IS-14846: 2000 PN 1.6 of size 80mm bore including suitable size nuts,bolts,washer and rubber gasket all as specified and as directed , Make :- kartar/ kirloskar

Cutting of DI/CI pipe for Alternation or Addition of existing any size of pipe line and any size of new lines laying complete all as specified and directed

Supply and fixing in repair gun metal globe or gate valve of size 15 mm dia with iron wheel head, screwed both ends for connecting to pipeline all as specified and directed

Supply and fixing in repair gun metal globe or gate valve of size 20 mm dia with iron wheel head, screwed both ends for connecting to pipeline all as specified and directed

Supply and fixing in repair gun metal globe or gate valve of size 25 mm dia with iron wheel head, screwed both ends for connecting to pipeline all as specified and directed

Supply and fixing in repair gun metal globe or gate valve of size 40 mm dia with iron wheel head, screwed both ends for connecting to pipeline all as specified and directed

Supply and fixing in repair gun metal globe or gate valve of size 50 mm dia with iron wheel head, screwed both ends for connecting to pipeline all as specified and directed

Supply and fix in repair Foot valve CI body flanged type of size 150 mm heavy grade of make kirloskar or equivalent all , screwed both ends for connecting to pipeline all as specified and directed , Make :- zoloto/ Leader/ Mittal / Neta/ kirloskar

Supply and fix in repair Foot valve CI body flanged type of size 80 mm heavy grade of make kirloskar or equivalent all , screwed both ends for connecting to pipeline all as specified and directed , Make :- zoloto/ Leader/ Mittal / Neta/ kirloskar

Supply and fixing of ball valves high pressure of PTMT with epoxy coated alminium rod & high dencity plastic ball screwed for iron pipe an of 20 mm dia fixed for the following sizes incuding taking out existing unserviceable complete all as specified and directed (Minimum weight 15 mm -142 gms/200mm-20gms/25mm-455gms/40mm-690gms)

As per item no-47 above but 25 mm dia of GI pipe

Burning out lead joint in position including removig old lead from the 100 mm bore of pipe complete all as specified and directed

Burning out lead joint in position including removig old lead from the 150 mm bore of pipe complete all as specified and directed

Material and labour for run lead joint to CI spigot and socketed pipe of bore 150 mm dia including old lead of of spurn yarn complete all as specified and directed

Material and labour for run lead joint to CI spigot and socketed pipe of bore 100 mm dia including old lead of of spurn yarn complete all as specified and directed

Supply and fix in repair new Foot valve CI body flanged type of size 65 mm heavy grade of make kirloskar or equivalent all , screwed both ends for connecting to pipeline all as specified and directed

Supply and fix in repair new Foot valve gun metal flanged type of size 50 mm heavy grade of make kirloskar or equivalent all , screwed both ends for connecting to pipeline all as specified and directed

Supply and fix in repair new Foot valve gun metal flanged type of size 40 mm heavy grade of make kirloskar or equivalent all , screwed both ends for connecting to pipeline all as specified and directed

Dismantling the unserviceable gland packing and Supply and fixing new gland packing for replacing of wornt out nut bolt washers of Slucie valve / Pump set of any Size or capacity complete all as specified and as directed.

Dismantling and taking out the existing unserviceable mono block centrifugal pump / Submersible pump set by disconnecting the cable connection suction and delivery pipe lines of the pump set,separate the motor from pump,transporting to workshop,removing the burnt out winding fromslots,cleaning the starter and rotor slots with CTC and emery pape and rewinding the motor with as per existing size of new supper enameled copper winding wire and insulating by using class 'B' insulation keeping for drying,bring back to site,reassemble the motor and pump,fixing in position, connecting electric connectios testing and commissioning for its satisfactory performance including taking down old unserviceable copper winding complete all as specified and directed for up to 5 HP capacity

All as per item No 57 above but of 7.5 HP to 10 HP three phase pump set

All as per item No 57 above but of 15 HP to 20 HP three phase pump set

All as per item No 57 above but of 30 HP three phase pump set

Supply and fix in replace ment direct-om-line(DOL) starter with complete volt meter/ameter including indicator suitable for mono block pumpset upto to maximm 7.5 HP capacity type MK 2 DOL suitable for for motor Rating AC-3 duty,415V,50Hz, 3 Ph RELAY MAX RANGE 20-32 Amps capacity , Make: L&T Type MF-1 sigle phase or equivalent Crompton Greeves/Siemens /GE/L&T

Supply and fix in replace ment direct-om-line(DOL) starter with complete voit meter/ameter including indicator suitable for mono block pumpset upto to maximm 7.5 HP to 12.5 HP capacity type MK 1 FASD suitable for for motor Rating AC-3 duty,415V,50Hz, 3 Ph RELAY MAX RANGE 20-32 Amps capacity , Make: L&T Type MF-1 sigle phase or equivalent Crompton Greeves/Siemens /GE/L&T

Supply & fixing in replacement fire Gun metal hydrant landing valve (Double head outlet) of 63 mm dia conforming to IS 5290 complete all as specified and directed

Supply & fixing in replacement metal fire hydrant landing valve (single head outlet) of 63 mm dia conforming to IS 5290 omplete all as specified and directed

Material and labour for replacement of existing rusted/unserviceable angle iron ladder in the UG sump/ OH Tank with angle iron of 40 x 40 x 6 mm for the height of not less than 8 mtr length by suitable welding and painting with one coat of black paint over a coat of red oxide primer complete all as directed

Supply and fix Gun PVC insulated submersible cable flat type, flexible cable 1100 volts grade of size 2.5 sqmm 3 core , multisranded copper conductor, confirming to IS 694, including taking down old unserviceable cable complete all as specified and directed by Engr-in-charge

Flushning/ cleaning of borewell including taking out and lowering of new/repaired submersible pump set of any size (5 HP to 17.5 HP), 3 phase 400/415 Volts in 200/250 mm size tube well up to existing depth of bore comprising following natur of work.

(a) Dip connection existing pipe connection any size and removing electric connection (b) Errection of trapord/chain pulley block at site . (c )Unscrewing the submersible pump and removing the same at site for relowering. (d) Transporting the trooly mounted DTH machine at site for flushing the bore well/further boring if required.(e) Flushing the bore hole through compressor operating 120PSI after lowering the rig in length 1.5 mtr x 80 Nos continuously till clear water in obtained not less than 8 hrs

Sahara Engineers

M/S SRI BALAJI ENTERPRISES

Lucky Enterprises

UNIVERSAL ENGINEERING

Radikan