CSW for one no. Motor driven MLPU Installation at BKPL Barauni

Amount

MECHANICAL

A. SUPPLY

Supply and delivery of Spiral Wound Metallic Gaskets at respective stations as per Station wise Break up of material supply and as per technical specifications from approved vendors specified in tender document.

12" x ANSI 600 Sr. SWMG

10" x ANSI 600 Sr. SWMG

8" x ANSI 600 Sr. SWMG

2" x ANSI 600 Sr. SWMG

1" x ANSI 600 Sr. SWMG

1/2" x ANSI 600 Sr. SWMG

Supply and delivery of Steel Fasteners at respective stations as per Station wise Break up of material supply and as per technical specifications from approved vendors specified in tender document.

1 1/4" dia x 275 mm length (12" 600 Sr = 20 nos)

1 1/4" dia x 255 mm length (10" 600 Sr = 16 nos)

1 1/8" dia x 215 mm length (8" 600 Sr = 12 nos)

1.000" Dia. X 215 mm length (6" 600 Sr = 12 nos)

0.625" Dia. X 4.75" Length for 2" x 600# Flange

0.625" Dia. X 4.00" Length for 1" x 600#, 3/4" 600#, 4" 150# and 3" 150# Flange

Supply and delivery of Steel Flanges at respective stations as per Station wise Break up of material supply and as per technical specifications from approved vendors specified in tender document. Cost shall be inclusive of all chages including charges for inpsection of materials by approved TPI, Taxes etc.

12", WNRF FLANGE, ANSI - 600# (B 16.5)

10", WNRF FLANGE, ANSI - 600# (B 16.5)

8", WNRF FLANGE, ANSI - 600# (B 16.5)

2" x ANSI 600 Sr.WNRF

1" x ANSI 600 Sr.WNRF

10", BLRF FLANGE, ANSI - 600# (B 16.5)

8", BLRF FLANGE, ANSI - 600# (B 16.5)

Supply and delivery of pipe fittings at respective stations as per Station wise Break up of material supply and as per technical specifications from approved vendors specified in tender document. Cost shall be inclusive of all chages including charges for inpsection of materials by approved TPI, Taxes etc.

12" x 600# Equal Tee

10" ANSI 600# Equal Tee

90 deg LR Bend

12" ANSI 600# 90 deg LR Bends

10" ANSI 600# 90 deg LR Bends

2" ANSI 600# 90 deg LR Bends

1" ANSI 600# 90 deg LR Bends

Half coupling & Nipple

1" 3000 LBS HALF COUPLING

1" size 3000 LBS Straight NIPPLE

Concentric Reducers

Weld-o-let

12"x2"x600# Weld-o-let

10"x 2" X 600# Weld-o-let

Supply of ASTM A106 Gr.B pipes at respective stations as per Station wise Break up of material supply and as per technical specifications from approved vendors specified in tender document. Cost shall be inclusive of all chages including charges for inpsection of materials by approved TPI, Taxes etc.

6.625" OD x 0.280" WT ASTM A 106 Gr B bare pipe

2.375" OD x 0.218"WT ASTM A 106 Gr B bare pipe

1.315" OD x 0.179"WT ASTM A 106 Gr B Bare pipe

Supply of Valves at respective stations as per technical specifications from approved vendors in the tender document. Cost shall be inclusive of all charges including charges for inpsection of materials by approved TPI, Taxes etc.

3"x ANSI 150 # HOV F/F API 600 Gate Valve

2"x ANSI 150 # HOV F/F API 600 Gate Valve

1" x 800# Gate valve HOV w/w

Supply and delivery of Thermal relief valve(TRVs) at respective stations as per Station wise Break up of material supply and as per technical specifications from approved vendors specified in tender document.Cost shall be inclusive of all charges including charges for inpsection of materials by approved TPI, Taxes etc.

MECHANICAL-SERVICE

MLPU Installation (Motor Driven): Taking delivery of mainline pumping units with motor, horizontal centrifugal pump, local speed controller (if applicable) and other auxiliaries and accessories from designated storage location within the Pump Station, shifting and placing the equipments in the pre-constructed foundation, levelling, grouting and aligning the equipment, assembling together of all sub-assemblies, auxiliaries, mountings, fittings, interconnecting piping etc., carrying out trial run on no load, coupling the motor with the pump, making final alignment, checking and testing of the complete pumping unit and completing the work in all respects in accordance with the drawings, manufacturer's installation instructions, technical specifications and as per the instruction of the Site Engineer / EIC. Note: 1. The auxiliaries and mountings shall include but not limited to pipe works etc. 2. Electrical & Instrumentation connections are not included in this item.

Mainline Pumping Units Installation (Approx. Weight = 15 MTx 1 No.) at Barauni

Above ground Piping: Taking delivery & transporting of pipes from designated stock pile location /Designated godown both from outside & inside station premises. Taking delivery of pipe fittings, steel flanges, spiral wound metallic gaskets & fasteners from designated location within station premises, transporting the same to site, fabrication and erection of above ground piping including cutting, edge preparation, bending, threading, lining up, welding and installing pipes and pipe fittings, flanges, elbows, equal and reducing outlet tees,concentric/eccentric reducers, y-type strainers, drain funnels, vent pipes and tapping for instruments such as pressure gauges, thermal relief valves, thermowells etc., installing above ground at all elevations connecting with equipment nozzles, valves, vessels, in line instruments etc., welded and threaded pipe line of different pressure ratings, flushing pipes by water after cleaning by compressed air, hydrostatic testing of each section to the specified pressure, draining the water, tie-in, final cleaning-up and dispoal of wastes and surpluses including providing all inputs such as labour, material, equipments and consumables necessary to perform the work (other than those specifically under taken by the owner in this contract) and completing the work in all respects in accordance with the drawings, specifications and instructions of Site Engineer / EIC. Thickness and Grade mentioned in the item are for reference only and may vary. Payment shall be based on OD

12.75" OD x 0.375" API 5L X 52

10.75" OD x 0.365" API 5L X 52

6.625" OD x 0.280" ASTM A 106 Gr B

2.375" OD x 0.218"WT ASTM A 106 Gr B

1.315" OD x 0.179"WT ASTM A 106 Gr B

Under ground piping for Process piping (with PU/3LPE Coating): Taking delivery of bare Pipes, pipe fittings, steel flanges, spiral wound metallic gaskets & fasteners from designated location within station premises transporting the same to site, fabrication and erection of underground piping including cutting, edge preparation, bending, threading, lining up and welding, excavating, trenching in all kind of soil to specific depths as indicated in drawings and installing pipes and all types of pipe fittings like flanges, elbows, equal and reducing outlet tees, concentric/eccentric reducers, drain funnels,NRV, vent pipe and tapping for instrument such as pessure gauges, thermal relief valves, thermowells etc., underground at elevations indicated in the drawing connecting with equipment nozzles, valves, vessels, in-line instruments etc.,Cleaning exposed steel surfaces of Bare Pipes, Pipe Joints, Fittings, Flanges,equipment and valves etc. by sand blasting or with power wire brush (wherever sand blast cleaning is not possible) free of dust, grease, mill scales etc. and applying single layer polyurethane coating(PU) using 100% solvent free elastomeric plyurethane/ liquid epoxy, with approved materials,Equipment etc, holiday detection of the coating, cleaning of coated pipes by water flushing after cleaning by compresed air,hydrostatic testing of each section to the specified pressure, draining the water, tie-in, back filling, restoration of site final cleaning up and disposal of water and surpluses, providing all inputs such as labour, materials equipment and consumable necessary to perform the work (other than those specifically undertaken to be supplied by the owner under the contract) and completing the work in all respects in accordance with the drawings, specifications and instructions of the Site Engineer / EIC. In case of 3LPE coated pipes, weld joints shall be PU coated.Thickness and Grade mentioned in the item are for reference only and may vary. Payment shall be based on OD Note:- Charges for applying single layer polyurethane coating(PU) using 100% solvent free elastomeric plyurethane/ liquid epoxy for exposed steel surfaces of Bare Pipes, Pipe Joints, Fittings, Flanges,equipment and valves etc shall be paid under separate SOR Item.

12.75" OD x 0.375" API 5L Pipe

10.75" OD x 0.365" API 5L Pipe

6.625" OD x 0.280" ASTM A 106 Gr B

2.375" OD x 0.218"WT ASTM A 106 Gr B

1.315" OD x 0.179"WT ASTM A 106 Gr B

"Valves: Taking delivery of valves of all types and pressure rating from the designated location within station premises, transporting the same to site, erecting above ground on preconstructed foundations or underground including earth work in excavation and filling for under ground valves at elevations specified in the drawings, priming and painting of above ground valves, PU Painting of under ground portions (if applicable) including all inputs, labour, material and consumable (other than those specifically undertaken to be supplied by the owner) and completing the work in all respects in accordance with the drawings, manufacturer's installation instructions and specifications and instructions of the Site Engineer / EIC."

12"-600#,API 6D MOV Gate / Ball Valve

10"-600#,API 6D MOV Gate / Ball Valve

API 6D SWING CHECK VALVE

3"x ANSI 150 # HOV F/F API 600 Gate Valve

2"x ANSI 150 # HOV F/F API 600 Gate Valve

1"x ANSI 800# HOV W/W API 602 Gate Valve

10" 600 # BS-1873 Globe Valve

Radiographic Inspection: Inspection of welding by radiographic method on all types of piping including processing of films and interpreting the results of weld quality and reporting the same to the Site Engineer together with recommendations as to the acceptability or otherwise of the welds, submitting the finished radiographic films as may be approved or directed by Engineer-in-Charge inclusive of supply of all pesonnel, labour, materials, equipment, consumable, inputs, etc. and providing all services complete in all respects as envisaged in the contract documents. Note: i) Payment will be on the basis of number of welds of the respective size radiographed and shall be all inclusive for the complete job of radiographic inspection as envisaged in the contract document. ii) Radiography not involving full girth weld will be paid at 50% of the rate for full girth weld for the respective size. iii) For set-on type branch welding, the rate for radiography will be as applicable to the branch pipe size. iv) Repeat radiography of individual welds due to defective films or repair of welds shall be done at contractor's cost. In case where radiography is not possible: v) Verification by utrasonic testing shall be done at contractors cost. vi) Magenetic particle inspection as and where required shall be done at Contractors cost.

12" joints

10" joints

6" joint

3" joint

2" joints

1" joints

Hook-up of New Piping with existing process Piping : Isolating the section by closing the valve and providing positive isolation with the help of suitable plates / spectacle blind, Draing of the section, water flushing,Cutting of portion of existing piping of required length by Cold cutting machine (to be arraged by contractor)/ Opening of WNRF/SORF/Blind Flange trimming, grinding, beveling the edges, adding spool piece of required length/ Tee of the corresponding pipe size, thickness, adjoining and welding both the pipe ends ,or welding WNRF to pipe and bolting it with spool pipe mating flange including supply of all inputs such as labour, materials, equipment, consumables etc. necessary to perform and complete the work in all respect as per specification and instruction of the Site Engineer / EIC. NOTE: i) This is a high precision work which is to be executing in minimum time so reduce operation downtime period taking all safety precautions. Before start of work firm planning to be done in consultaion with EIC/ Site Engineer and contractor should mobile all required resources before start of work. ii) The job also include evacuation of product from the piping section after isolating the section and flushing with water and its disposal. iii) Prior to start of work Party to prepare the complete scheme of hook up job and submit it to EIC/Site Engineer for approval and should carry out the job as per approved procedure.

12.75" OD x 0.375" WT pipe

10.75" OD x 0.365" WT pipe

Piping Modification: Carrying out modification in already fabricated and/ or erected pipe due to change in drawing or as required by site condition, taking delivery of pipe, pipe fittings, steel flanges, spiral wound metallic gaskets & fasteners from designated location within station premises, transporting the same to site, cutting of pipe and / or weld joint , edge preparation, bending, lining up, welding and installing pipes and pipe fittings, flanges, elbows, equal and reducing outlet tees, concentric/eccentric reducers, y-type strainers, drain funnels, vent pipes and tapping for instruments such as pressure gauges, thermal relief valves, thermowells etc., installing above ground at all elevations connecting with equipment nozzles, valves, vessels, in line instruments etc., welded and threaded pipe line of different pressure ratings, flushing pipes by water after cleaning by compressed air, hydrostatic testing of each section to the specified pressure, draining the water, tie-in, final cleaning-up and dispoal of wastes and surpluses including providing all inputs such as labour, material, equipments and consumables necessary to perform the work (other than those specifically under taken by the owner in this contract) and completing the work in all respects in accordance with the drawings, specifications and instructions of Site Engineer / EIC. (Item is to be operated upon approval of SIte Enginner, Item covers only modification / rework jobs.)

Pipe size up to 2 inch NB to 12" NB

Dismantling of Piping (Aboveground): Dismantling of existing over ground piping works including manifolds of all types and sizesby opening flange joints or by gas cutting/ cold cutting or any other approved suitable means without damaging other portions of work. The job includes cutting the pipes to required sizes as directed, taking out valves, flanges, tees, bends, NRV, gaskets nuts, bolts etc. attached supports alongwith any instruments such as pressure gauge, temperature gauge etc. handling, transporting and storing at owner's designated store in safe manner to avoid damage including supply of all labour, materials, equipments, consumables etc. necessary to perform and complete the work in all respects as per drawings, instructions of the Site Engineer / EIC (payment shall be made on linear measurement of dismantled piping including bends tees etc.). Note : The contractor shall indicate the piping system to be dismantled and shall take specific approval from the Site engineer before dismantling of pipe. Certain redundant pipes which in the opinion of the Owner need not be retrieived, those items shall not be dismantelled.

Dismantling of Piping (Underground): Dismantling the existing under ground piping, locating, retrieving including excavating the proper trenches by cutting the pipes without damaging other portions of work. The job includes cutting the pipes to required sizes as directed, taking out valves, flanges, tees, bends, gaskets, nuts, bolts etc., handling, transporting and storing at owner's designated store in safe manner to avoid damage including supply of all labour, materials, equipment consumables etc. necessary to perform and complete the work in all respects as per drawing, instructions of the Site Engineer / EIC. (Payment shall be made on the linear measurement of dismantled piping including bend, tees, reducers etc.). Note : The contractor shall indicate the piping system to be dismantled and shall take specific approval from the Site engineer before dismantling of pipe.Certain redundant pipes which in the opinion of the Owner need not be retrieived, those items shall not be dismantled.

Dismantling of Structures: Dismantling by opening joints or by gas cutting/ cold cutting (wherever required as per site condition) of existing piping & steel structural such as support for pipes, pipe fittings, valves, plate forms, walkways, stairways etc. including excavation work wherever required handling, loading into truck for purpose of weighing, shifting to the designated location within the pump station premises and handing over, completing the work in all respect as per drawings, instruction of the Site Engineer / EIC

Temporary Barricading: Providing Temporary Barricading made of GI/ steel sheet with angle iron frame (40x40x6) in panels of 1.5 to 2.0m including lateral/ vertical angle bracing/ steel beam at bottom for stability, earth filling up to 300mm height above ground level, maintaining the barricading during construction at site, removing the same and clearing site after construction complete in all respects as per instructions of Site Engineer.

MECHANICAL- COMPOSITE

Supply and Erection of Structural Steel: Supplying at site, steel structural items such as steel plates, bars, chequered plates, angles, beams channels, commercial quality heavy pipes, C.I. Rollers, bolts & nuts, washers, grouting bolts, padding plates etc., fabrication and erection of saddle supports and other type of supports for pipes manifolds and valves, fabrication and erection of platforms walkways, stairways etc., sand blast/ power brush cleaning, priming and painting the finished structures including supply of all other inputs such as labour, materials, consumable etc. necessary to perform and complete the work in all respect, in accordance with drawings, specifications and instructions of the Site Engineer / EIC.

Painting: Cleaning exposed steel surfaces of piping, equipment and valves etc. by sand blasting or with power wire brush (wherever sand blast cleaning is not possible) free of dust, grease, mill scales etc. priming with one coat of primer and painting the surfaces with two coats as per specification, with approved materials, paints, brushes, labour, equipment etc. and completing the job in all respects as per specification and instructions of the Site Engineer / EIC

Inorganic Zinc Silicate

High Build Epoxy

Isocynate Aliphatic Polyurethane

PU /liquid epoxy Coating of under ground piping: Cleaning exposed steel surfaces of piping, equipment and valves etc. by sand blasting or with power wire brush (wherever sand blast cleaning is not possible) free of dust, grease, mill scales etc. and applying polyurethane coating(PU) using 100% solvent free elastomeric plyurethane/ liquid epoxy, with approved materials, labour, equipment etc. and completing the job in all respects as per specification and instructions of the Site Engineer / EIC.

Polyurethane Coating(PU)/ Liquid Epoxy Coating

CIVIL

EARTH WORK

Surface dressing of the ground including removing vegetation and in-equalities not exceeding 15 cm deep and disposal of rubbish, lead up to 50 m and lift up to 1.5 m. All kinds of soil.

Earth work in excavation by mechanical means (Hydraulic excavator)/ manual means over areas (exceeding 30 cm in depth, 1.5 m in width as well as 10 sqm on plan) including getting out and disposal of excavated earth lead up to 50 m and lift up to 1.5 m, as directed by the Engineer-in-Charge.

a) All kinds of soil

Supplying all labour, materials, tools, spray pumps etc. for making pre-constructional anti-termite treatment & creating a continuous chemical barrier under & all round the column pits, wall trenches, top surface of plinth filling, junction of wall & floor, along the exterior perimeter of the building, , complete in all respects inclusive of cost of all labour, materials, tools, tackles etc. as per drawings, specifications and direction of Site Engineer. Note: Total plinth area of the building shall be measured for payment.

Supplying and filling in plinth with sand under floors, including watering, ramming, consolidating and dressing complete.

PLAIN CONCRETE WORK

Providing and laying in position cement concrete of specified grade excluding the cost of centering and shuttering - All work up to plinth level :

1:4:8 (1 cement : 4 coarse sand (Zone-III) : 8 graded stone aggregate 40 mm nominal size)

1:3:6 (1 cement : 3 coarse sand (Zone-III) : 6 graded stone aggregate 40 mm nominal size)

1:3:6 (1 cement : 3 coarse sand (Zone-III) : 6 graded stone aggregate 20 mm nominal size)

1:2:4 (1 cement : 2 coarse sand (Zone-III) : 4 graded stone aggregate 20 mm nominal size)

Providing and laying cement concrete 1:2:4 (1 cement:2 coarse sand :4 graded stone aggregate 10 mm down size) mixed with approved brand of water proofing compound @ 1kg/bag of cement, in roof grading, coping, in bed concrete etc at all heights & depths, including providing centering and shuttering, scaffolding, watering, curing, vibrating, etc. complete in all respects inclusive of cost of all labour, materials, tools, tackles etc. as per drawings, specifications and direction of Site Engineer.

Centering and shuttering including strutting, propping etc. and removal of form work for Foundations, footings, bases for columns:

Providing and laying 40 mm thick CC 1:2:4 Damp Proof Course with cement concrete 1:2:4 (1 cement : 2 coarse sand : 4 graded stone chips 6 mm down size) laid to proper level & line including providing shuttering, applying two coats of bitumen applied @ 1.50 Kg/sqm and spreading an even layer of coarse sand over hot bitumen, etc. complete in all respects inclusive of cost of all labour, materials, tools, tackles etc. as per drawings, specifications and direction of the Site Engineer.

Providing plinth protection 50 mm thick of cement concrete 1:3:6 (1 cement: 3 coarse sand: 6 graded stone aggregate 20 mm nominal size) over 75 mm bed of dry brick ballast 40 mm nominal size well rammed, consolidated and grouted with fine sand including finishing the top smooth, etc. complete in all respects inclusive of cost of all labour, materials, tools, tackles etc. as per drawings, specifications and direction of the Site Engineer.

REINFORCED CEMENT CONCRETE

Providing and laying in position specified grade of reinforced cement concrete, excluding the cost of centering, shuttering, finishing and reinforcement - All work up to plinth level for 1:1.5:3 (1 cement : 1.5 coarse sand (Zone-III): 3 graded stone aggregate 20 mm nominal size)

Reinforced cement concrete work in walls (any thickness), including attached pilasters, buttresses, plinth and string courses, fillets, columns, pillars, piers, abutments, posts and struts etc. above plinth level up to floor five level, excluding cost of centering, shuttering, finishing and reinforcement :

Reinforced cement concrete work in beams, suspended floors, roofs having slope up to 15 Degree landings, balconies, shelves, chajjas, lintels, bands, plain window sills, staircases and spiral stair cases above plinth level up to floor five level, excluding the cost of centering, shuttering, finishing and reinforcement, with 1:1.5:3 (1 cement : 1.5 coarse sand (Zone-III) : 3 graded stone aggregate 20 mm nominal size)

Centering and shuttering including strutting, propping etc. and removal of form for all heights :

(a) Foundations, footings, bases of columns, etc. for mass concrete

(b) Suspended floors, roofs, landings, balconies and access platform

(c.) Lintels, beams, plinth beams, girders, bressumers and cantilevers

(d) Columns, Pillars, Piers, Abutments, Posts and Struts

Steel reinforcement for R.C.C. work including straightening, cutting, bending, placing in position and binding all complete in foundations and in superstructure at all heights: Thermo-Mechanically Treated bars of grade Fe-500D or more

Supplying and using water proofing compound like CICO, PUDDLE or any other approved brand with Cement Plaster/ CC/ RCC complete in all respects inclusive of cost of all labour, materials, tools, tackles etc. as per drawings, specifications and direction of the Site Engineer.

Supplying and using Plasticisizer of approved brand & make in RCC works (Mainline Engine Foundation Works) as per specifications and direction of the Site Engineer. (Note : This item is to be operated only under specific instruction of the Engineer-in-Charge. Payment shall be made on the basis of actual quantity used in the work.)

Supplying and providing non-shrinkable cement grout (SHRINKKOMP 20 or any other equivalent approved brand) for grouting holding down bolts in pocket holes for equipment foundation, including necessary surface preparation mixing of grout, curing as per manufacturer's recommendation/ specification and direction of the Site Engineer. (Note: This item shall be operated under specific instruction of the Engineer-in-Charge.)

Painting foundation concrete (RCC) with hot bitumen of grade VG-10 @ 17 Kg/10 sqm including cleaning the foundation concrete with brushes etc. complete in all respects inclusive of cost of all labour, materials, tools, tackles etc. as per drawings, specifications and direction of the Site Engineer.

Core cutting in RCC foundation block up to 150mm (6 inch) dia. with diamond or suitable core cutter for installation of foundation bolts including supply of all equipment, labour, materials etc. as per instruction of the Engineer-in-Charge. (Note: This item shall be operated only on specific instructions from the Engineer-in-Charge) For depth up to 1000mm (40 inch)

BRICK WORK

Supplying and laying flat brick soling in foundation trench, in floors, garages, sumps, etc., with bricks of class designation 50 laid to proper slope, level and grade etc. filling of the joints with sand etc. complete in all respects inclusive of cost of all labour, materials, tools, tackles etc. as per drawings, specifications and direction of the Site Engineer.

Brick work with common burnt clay F.P.S. (non modular) bricks of class designation 7.5 in foundation and plinth in :

a) Cement mortar 1:6 (1 cement : 6 coarse sand)

Brick work with common burnt clay machine moulded perforated bricks of class designation 12.5 conforming to IS:2222 in superstructure above plinth level up to floor five level in cement mortar 1:6 (1 cement : 6 coarse sand) With F.P.S.(non modular) bricks

GENERAL STRUCTURAL STEEL WORK

Supplying, fabricating, erecting, placing and fixing in position M.S. structural works using rolled/ built up sections for truss, claddings, bracings, purlins, supporting frames made of joists, tubes, pipes, channels, angles, plates, flats, bars etc. including cutting to required size welding of joints, fixing anchor plates, including bolts, theading, nuts, washers, sleeves etc. including preparation of detailed fabrication drawings & submission to the Engineer-in-Charge for approval before start of fabrication, supplying & applying painting with two coats of epoxy paint "EPILUX 155 High Build Enamel over a coat of "EPILUX 610" Primer of M/s BERGER or any other approved equivalent make as per manufacturer’s recommendation, complete in all respects inclusive of cost of all labour, materials, tools, tackles etc. as per drawings, specifications and directions of the Engineer-in-Charge. (Excluding the cost of concrete work).

Supplying and fixing, shop fabricated M.S. steel Electroforged Welded Gratings (Hot dip galvanised as per IS:2629 and tested as per IS:2633 and IS:6745) of approved make with quantity of zinc coating shall not be less than 9.0 N/sqm of surface area (0.12 mm uniform thickness) over drains, stair treads etc., wherever required with maximum size of void/ mesh in the grating limited to 33 mm x 50 mm including welding/ fixing/ clamping to base frame, etc. complete in all respects inclusive of cost of all labour, materials, tools, tackles etc. as per drawings, specifications and directions of the Engineer-in-Charge.

Supplying, fitting and fixing steel rolling shutters with 1.25 mm thick 80 mm M.S. sheet laths of approved type, machine rolled and straightened with an effective bridge depth of 16 mm, lath interlocked together throughout the entire length fitted with heavy type 27.5 cm long steel wire springs, grade No.2, fixed inside, C.I. housing fitted with two self aligning ball bearing on each housing on heavy type solid drawn seamless steel tube complete with locking arrangements (both inside and outside), specially built-up side guide channels including providing a head cover for the steel rolling shutter in the room, applying two coats of synthetic enamel paint over a coat of red oxide zinc phosphate primer as per manufacturer’s recommendations, complete in all respects inclusive of cost of all labour, materials, tools, tackles etc. as per drawings, specifications and direction of Site Engineer.

Supplying and fixing circular / hexagonal MS sheet ceiling fan box with clamp, 140mm internal dia, 73mm height, 3mm thick rim bottom, and top lid of 1.5mm thick M.S. sheet lids shall be screwed into the M.S, box by means of 3 mm dia round headed screws, clamps shall be made of 12mm dia M.S. bar bent to shape as per standard drawings with over all length as 80 cm complete in all respects inclusive of cost of all labour, materials, tools, tackles etc. as per drawings, specifications and direction of Site Engineer.

Supplying and placing in position 5 mm thick steel chequred plates over cable ducts, valve pits etc. including provision for lifting arrangements complete in all respects inclusive of cost of all labour, materials, tools, tackles etc. as per drawings, specifications and direction of Site Engineer.

ANODISED ALUMINIUM WORK

Providing and fixing fully glazed single/double leaf doors (one side or both side opening)made of powder coated (70 microns) Ivory / White / Coloured (approved shade) with 5.5 mm thick plain glass (best Indian make ) fitted and fixed with box type 101.6 x 44.45 x3.18 mm Aluminium frame (JINDAL/ HINDALCO/AJIT INDIA) with snap beading and glazing clips, anodised transparent or dyed to required shade according to IS-1868, neoprene cushion, top pivot, locking arrangement hand rail, all accessories etc. complete in all respects inclusive of cost of all labour, materials, tools, tackles etc. as per drawings, specifications and direction of Site Engineer. NOTE : Aluminium doors provided for toilet shall consist of single layer of 5.5 mm thick frosted glass in place of transparant or coloured glass, for which no extra payment shall be made.

Providing and fixing fully glazed window made of powder coated (70 microns) Ivory / White / Coloured (approved shade) standard Aluminium section of JINDAL/ INDALCO/ AJIT INDIA/ HINDALCO or equivalent approved make fixed with necessary galvanised iron lugs embedded in cement concrete block of size 15x10x10cms in 1:2:4 mix or with rawl plug and screws or nuts and bolts as required including providing and fixing 5 mm thick smoke glass panes fitted with rubber gasket, glazing clips, neoprene cushion, aluminium handles, special locking arrangements, guides, all round weather strips etc. complete in all respects inclusive of cost of all labour, materials, tools, tackles etc. as per drawings, specifications and direction of Site Engineer.

a) Openable/ sliding type shutter with 5 mm thick glass

Providing and fixing, on fixed glazing/ doors/ window panes, sun control film "HP NATURAL 35 SAFETY COMBINATION FILM-4Mil" of M/s. GARWARE or approved equivalent make and shade, all complete as per manufacturer's specification and as per instructions of the Engineer-in-Charge.

FLOORING

Providing and laying precast terrazzo tiles 20mm thick (net after cutting and polishing) of approved make with marble chips of desired colours & sizes, over a 20mm bedding of cement-sand mortar of proportion 1:4, including filling joints with grout of matching colour, preparation of substrata, cutting the edges of tiles, cutting, grinding, sloping, curing, acid cleaning, wax-polishing, finishing, etc., all complete in flooring, steps, skirting, paving and in other locations (with required sizes and pattern), at all levels as per specifications, drawings and directions of the Engineer. The topping of tiles shall be as under.

a) with tiles of NITCO/ DECO/MOGHAL or approved equivalent make, manufactured using 50% white and 50% ordinary cement and approved colour pigment (medium shade).

Providing and laying 40 mm thick cast insitu mosaic flooring with marble chips of desired colours & sizes, composed of an under layer of 30 mm thick cement concrete 1:2:4 (1 cement :2 coarse sand : 4 graded stone aggregate 12.5 mm nominal size) and a top layer of 10 mm thick mosaic topping with white and/or black marble chips mixed with green/choclate/grey chips as instructed, chips of size 4 mm to 7 mm, laid in cement marble powder mix 3:1 (3 white cement : 1 marble powder) by weight in proportion of 4:7 (4 cement marble powder mix:7 marble chips) by volume including cement slurry, rubbed and polished to granolithic finish by machine or with carborundum block as per specifications including providing & fixing 40mm wide, 4 mm thick approved glass strips at joints of panel in required pattern so that the average panel size does not exceed 1 sqm, curing etc., complete in all respects at all levels as per specifications, drawings and directions of the Engineer-inCharge/Site Engineer.

Providing and fixing 2 mm thick P.V.C. (BHOR or equivalent make) sheet/ tile flooring on a smooth and damp proof base using rubber based adhesives including rolling with light wooden roller weighing about 5 Kg, all complete including cost of preparation of subgrade, damp proof course consisting of 30 mm thick cement concrete 1:2:4 (1 cement : 2 coarse sand : 4 graded stone aggregate 12.5 mm nominal size) as directed by the Engineer-in-Charge.

Providing and laying 52mm thick cement concrete flooring with metallic hardner, under layer of 37mm thick cement concrete 1:2:4 (1 cement :2 coarse sand :4 graded stone aggregate 20 mm nominal size) and top layer of 15 mm thick metallic concrete hardner consisting of mix 1:2 (1 cement :2 stone aggregate 6 mm nominal size) by volume with which metallic hardening compound such as IRONITE NO.1 of Ironite cCo. of India Ltd. or aproved equivalent mixed in the ratio 4:1 (4 parts of cement :1 part of metallic floor hardening compound of approval quality) by weight, inclusive of cost of finishing, labour, material, equipments etc. as per direction of Site Engineer.

Chequered precast cement concrete tiles 22 mm thick in footpath & courtyard, jointed with neat cement slurry mixed with pigment to match the shade of tiles, including rubbing and cleaning etc. complete, on 20 mm thick bed of cement mortar 1:4 (1 cement : 4 coarse sand). Light shade pigment using white cement

ROOFING

Providing and laying APP (Atactic Polypropylene Polymer) modified prefabricated five layer 3 mm thick water proofing membrane reinforced with non-woven polyester matt of approved make including preparing the roof surface, applying coat of requisite primer of same manufacturer, laying membrane over the primer coat by using butane torch, sealing all the joints, providing top cover of non woven geotextile mat 1 to 1.25 mm thickness, bonded to the membrane by heating with butane torch etc. complete in all respects inclusive of cost of all labour, materials, tools, tackles etc. as per manufacturer's recommendations, specifications and direction of Site Engineer. The work shall be carried out by authorised applicator of the manufacturer of the membrane.

Supplying and fixing (at all heights) in position UPVC down take rain water pipes conforming to IS: 13952 Type-A including jointing with seal ring conforming to IS - 5382 leaving 10mm gap for thermal expansion, fixing with suitable clamps, fixing of necessary specials like bends, shoes etc., cutting of brick work and fixing in cement mortar 1:4 (1 cement : 4 coarse sand) including making good the wall all complete as per specifications and direction of Site Engineer.

a) 110 mm dia pipe

Providing and fixing 450 mm long, 40 mm dia rain water spouts made of G.I. pipe chamfered outside for canopy, chajja etc. fixing with cement mortar 1:3 (1 cement : 3 fine sand) and ensuring water tightness around the pipe.

Providing gola 75x75 mm in cement concrete 1:2:4 (1 cement : 2 coarse sand : 4 stone aggregate 10 mm and down gauge), including finishing with cement mortar 1:3 (1 cement : 3 fine sand) as per standard design in 75x75 mm deep chase

Making Khurras 45x45 cm with average minimum thickness of 5 cm cement concrete 1:2:4 (1 cement : 2 coarse sand : 4 graded stone aggregate of 20 mm nominal size) over P.V.C. sheet 1 m x 1 m x 400 micron, finished with 12 mm cement plaster 1:3 (1 cement : 3 coarse sand) and a coat of neat cement, rounding the edges and making and finishing the outlet complete.

FINISHING

15 mm cement plaster on the rough side of single or half brick wall of mix 1:6 (1 cement : 6 fine sand)

Providing 6 mm thick cement plaster 1:4 (1 cement : 4 fine sand) with cement mortar to soffits of slab, sides of beams, columns faces and all exposed concrete surfaces at all heights roughening of concrete surface including rounding off and chamfering corners, curing etc. complete as per specifications.

15 mm cement plaster on rough side of single or half brick wall of mix 1:4 (1 cement : 4 coarse sand)

Neat cement punning.

Providing grooves of uniform size 12x12 mm and up to 15x15 mm in plaster as per approved pattern using wooden battens, nail to the under layer including removal of wooden battens repair to the edges of panels and finishing the groove complete as per directions of the Engineer-in-Charge.

Providing & fixing galvanized chicken wire net 20 gauge, 20mm mesh in plastering work at the junction of RCC columns/beams & brick work as directed by Site Engineer.

Supplying and applying two coats of acrylic washable distemper of approved brand, of required shade over a coat of distemper primer over plastered wall surface, including preparation of surface with putty, sand papering, scaffolding etc. complete in all respects inclusive of cost of all labour, materials, tools, tackles etc. as per manufacturer’s recommendations, specification and direction of Site Engineer.

Supplying and applying three coats of textured exterior paints like "Weather coat of Berger", or other equivalent approved brand, of required shade including necessary base coat, scrapping of surface thoroughly, curing, scaffolding etc. complete in all respects inclusive of cost of all labour, materials, tools, tackles etc. as per manufacturer’s recommendations, specification and direction of Site Engineer.

Providing and laying burnt Terracota tiles 12 mm thick for facia, over walls, sloping RCC roofs etc. at all levels and locations laid over and including a backing coat of 15mm thick cement mortar (1:3) and joints filled with coloured cement of same colour as tiles complete in all respects inclusive of cost of all labour, materials, tools, tackles etc. as per specification and direction of Site Engineer.

Providing and fixing 12mm thick elevational Brick tiles for facia, vertical face of walls, etc. at all levels and locations laid over and including a backing coat of 15mm thick cement mortar (1:3) and joints filled with coloured cement of same colour as tiles complete in all respects inclusive of cost of all labour, materials, tools, tackles etc. as per specification and direction of Site Engineer.

WOOD WORK & OTHER RELATED WORKS

Providing and fixing aluminium tower bolts, ISI marked, anodised (anodic coating not less than grade AC 10 as per IS:1868 ) transparent or dyed to required colour or shade, with necessary screws etc. complete :

Providing and fixing aluminium handles, ISI marked, anodised (anodic coating not less than grade AC 10 as per IS:1868) transparent or dyed to required colour or shade, with necessary screws etc. complete. 125 mm

Providing and fixing aluminium hanging floor door stopper, ISI marked, anodised (anodic coating not less than grade AC 10 as per IS:1868) transparent or dyed to required colour and shade, with necessary screws etc. complete. Twin rubber stopper.

ROAD WORK

Preparation of subgrade by box cutting upto 400 mm depth, dressing to camber & consolidating the subgrade with road roller, ensuring correct level & grade, making good the undulations, disposal of surplus earth as per direction of the Site Engineer, in layers not exceeding 200 mm. thick, consolidating each deposited layer by ramming, watering, dressing to level and grade complete in all respect as per specification.

Providing and laying 60 mm thick factory made cement concrete interlocking paver block of M-30 grade made by block making machine with strong vibratory compaction, of approved size, design & shape, laid in required colour and pattern over and including 50mm thick compacted bed of coarse sand, filling the joints with line sand etc. all complete as per the direction of the Engineer-in-Charge.

DEMOLISHING &DISMANTLING WORK

Demolishing R.C.C. work manually/ by mechanical means including stacking of steel bars and disposal of unserviceable material within 50 metres lead as per direction of the Engineer-in-Charge. [Notes: (1) Dismantling shall be allowed during day shift only & prior permission for the same shall be obtained. (2) Providing of necessary covers/ barricades around the work area shall be done prior to dismantling operations. (3) Cutting of all reinforcement shall be done using hack saw or chiesel or any other method as approved by the Engineer-in-Charge.] including following all safety requirements, ensuring adequate precaution to the neighbourhood structures & equipment, putting necessary cover , stacking of reinforcement bars and disposal of unserviceable material within station area limit all complete as directed by Site Engineer.

Demolishing cement concrete manually/ by mechanical means including disposal of material within 50 metres lead as per direction of the Engineer-in-Charge. [Notes: (1) Dismantling shall be allowed during day shift only & prior permission for the same shall be obtained. (2) Providing of necessary covers/ barricades around the work area shall be done prior to dismantling operations.] including following all safety requirements, ensuring adequate precaution to the neighbourhood structures & equipment, putting necessary cover , and disposal of unserviceable material within station area limit all complete as directed by Site Engineer.

Demolishing brick work manually/ by mechanical means including stacking of serviceable material and disposal of unserviceable material within 50 metres lead as per direction of the Engineer-in-Charge. [Notes: (1) Dismantling shall be allowed during day shift only & prior permission for the same shall be obtained. (2) Providing of necessary covers/ barricades around the work area shall be done prior to dismantling operations.] In cement mortar

Dismantling/cutting of existing bituminous road at all depths including its WBM, sub-base etc stacking of serviceable materials and disposal of unserviceable material within station area limit all complete as directed by Site Engineer. Note:- 1. Dismantling shall be allowed during day shift only & prior permission for the same shall be obtained. 2. Providing of necessary covers/barricades around the work area is to be done prior to dismantling operations. 3. Adequate safety precautions shall also be taken care before commencement of any activity

Dismantling doors, windows and clerestory windows (steel/ wooden/Aluminium glazed) shutter including chowkhats, architrave, holdfasts etc. complete and stacking within the station premises as per directions of Engineer-in-Charge. Of area beyond 3 sqm

Dismantling steel work in built up sections in angles, tees, flats and channels including all gusset plates, bolts, nuts, cutting rivets, welding etc. including dismembering and stacking within 50 metres lead. [Notes: (1) Dismantling shall be allowed during day shift only & prior permission for the same shall be obtained. (2) Providing of necessary covers/ barricades around the work area shall be done prior to dismantling operations. (3) Cutting of steel shall be done using hack saw or chiesel or any other method as approved by the Engineer-in-Charge.]

MISCELLANEOUS WORKS

Chipping of unsound/ weak concrete material from slabs, beams, columns etc. with manual Chisel and/or by standard power driven percussion type or of approved make including tapering of all edges, making square shoulders of cavities including cleaning the exposed concrete surface and reinforcement with wire brushes etc. and disposal of debris for all lead and lifts all complete as per direction of the Engineer-in-Charge. 75 mm average thickness.

Cleaning of reinforcement from rust from the reinforcing bars to give it a total rust free steel surface by using alkaline chemical rust remover of approved make with paint brush and removing loose particles after 24 hours of its application with wire brush and thoroughly washing with water and allowing it to dry, all complete as per direction of the Engineer-in-Charge.

(a) Bars up to 12 mm diameter

(b) Bars above 12 mm diameter

Providing, mixing and applying bonding coat of approved adhesive on chipped portion of RCC as per specifications and direction of the Engineer-in-Charge complete in all respect. Epoxy bonding adhesive having coverage 2.20 sqm/kg of approved make.

Providing and applying anticorrosive treatment to exposed structural reinforcement with two coats of IPNET RB or equivalent with time interval of minimum 8-10 hours between each coat after the application of two coats of alkaline rust converting primer. The application shall be done by brush after cleaning existing reinforecement with wire/ rotary wire brush to make the surface free from loose material, dirt etc. and thoroughly washing with water and allowing it to dry inclusive of all materials, labour, equipment, etc. complete as per specifications and directions of the Engineer-in-Charge. The application of anticorrosive treatment shall be strictly as per technical specifications and instructions of the Engineer-in-Charge. (Note: Unit "M" shall mean "RUNNING METRE". The running metre of rebars shall be measured for payment purpose).

Providing and filling bituminastic compound 50 mm thick x 150 mm deep in grooves around foundations, in floors, pavement and expansion joints, etc., as per direction of Site Engineer.

Providing construction joints in masonry walls/RCC Columns & Beams/ dykes with 6 mm thick aluminium sheet bent to shape and embedded in masonry work including grouting with cement mortar 1:3 (1 cement : 3 coarse sand) complete as per drawing and directions of Site Engineer/Engineer-in-Charge inclusive of cost of all labour, material, tools and equipments etc.

ELECTRICAL

SUPPLY

SAFETY EQUIPMENT : Supplying the following Safety Equipment as per directions of Site Engineer / Engineer-in-Charge

RUBBER HAND GLOVES : Rubber hand gloves suitable for 11/6.6 KV operation with ISI mark.

Supply of 11/6.6 KV Discharge Rod

INSULATING MATS: Supply of 2000 mm X 1000 mm and of thickness as mentioned below, approved quality insulating Elastomer mats as per specifications.

Insulating Elastomer mats conforming to IS 15652:2006 of thickness 2 mm (Class A)

Insulating Elastomer mats conforming to IS 15652:2006 of thickness 2.5 mm (Class B)

Supply of fully charged CO2 fire extinguishers as per specifications (4.5 kg capacity as per IS: 2878 latest)

Supply of fully charged CO2 fire extinguishers as per specifications (2 kg capacity as per IS: 2878 latest)

Supply of fire buckets mounted on stand

The flameproof (Ex'd) and weatherproof (Minimum IP-65) Distribution Boards (with Spares) made up of Cast Alluminium Alloy LM-6 with 125 A, TPN busbar, 01 no. 100 Ampere, 4 Pole MCCB suitable for termination of cable of size up to 3.5Cx50 sqmm, Aluminium Armoured cable. 01 additional spare entry suitable for 3.5CX50sqmm cable size shall be provided, which shall be plugged with flameproof and weatherproof entry plug. 09 Nos. 32A, 3 Pole MCBs suitable for termination of 3C x 10 sq.mm., Armoured cable Breaking capacity of MCB shall be 10 kA for 1 Sec and shall be C-curve application suitable for motor duty. It shall be certified for application in Zone-I, Gas Group IIA & IIB, Temp class T3 and shall be of approved make as mentioned in the technical specifications. The item includes suply of flame proof double compression cable glands of nickel plated brass material for each cable entry 01 no. for cable entry of size up to 3.5C x 50 sq.mm., 02 no for 3.5 C x 25 Sq mm cable, 09 no. for 3Cx10 sqmm, Aluminium armoured cable. Cable dimensions shall be provided at drawings approval stage. Supply shall be as per technical specifications of flameproof DB attached with supply specifications.

SERVICES

CABLE TRENCH: Excavation in unpaved areas of earth in work sites for conventional cable trenches for a depth upto 1.5 metres including shoring, strutting etc. (if necessary), backfilling the trench, job complete in all respects, including all labour and materials complete as per drawings, specification and directions of Site Engineer / Engineer-in-Charge

WBM ROAD / CONCRETE BREAKING : WBM Road/concrete breaking for cable trenches or installation of panel including required shoring strutting etc., and repairing of the road/dyke to original condition and disposing off excess materials (within the work site) job complete in all respects including the cost of labour, tools, materials, load, lift hire charges of equipments, if any, complete as per drawings, specification and directions of Site Engineer / Engineer-in-Charge

Cable Laying Laying of all type of cables LT (PVC / XLPE / Armoured/Unarmoured/Power/ Control/ Signalling) in trenches, in cable racks, in trays, in protective pipes, poles,columns, in conduits, in panels and on structures etc.;including the supply and installation of all required materials such as fixing clamps ,screws, cable straps, tags etc. as required (other than the supply of the conduits, cables, pipes, cable racks, trays, poles, structures and panels) complete in all respect, including cost of all labour, tools, consumable materials etc. and cutting the cables in required lengths as per drawings, specification and directions of Site Engineer / Engineer-in-Charge

Power cables LT : OD above 20 mm and upto 40 mm

Power cables LT : OD above 40 mm and upto 60 mm

Power cables HT

Disconnection, Sealing with waterproof cable end cover and coiling it neatly for placing in cable trench below, of incoming and outgoing cables from the panels and equipments.

a) 2/3/4/5/6C upto 95 sqmm

b) 2/3/4/C from 95 upto 400 sqmm

HT SWITCHBOARD (6.6/11 KV): Erection, Installation including within site transportation, testing and commissioning of HT Switch Board consisting of VCB's and other accessories including termination of all LT/control cables, installation on foundation channels, drilling, cutting, welding, aligning, levelling, grouting, assembling and fitting all accessories / instruments / relays, relay coordination, CT, PT, Numerical Relay with basic features like O/C, E/F and additional protections etc., connection of 230 V Supply / battery bank 110 V DC supply, earthing of HT Switchboard, making all the interconnections/ outgoing/incoming LT power & control cable connections including making holes for cable entries as required with materials i.e. WP Cable glands, end lugs, labour, tools and tackles, consumables etc , as per drawings, specification and directions of Site Engineer / Engineer-in-Charge Note: Commissioning assistance (Only Supervision) shall be provided by the supplier of the HT Switch Board

HT Switchboard with upto 10 VCB

HT Motor (6.6/11 KV): Installation, testing and commissioning of owner supplied, 3-Phase Squirrel Cage, HT induction Motors & Local speed Controller (if provided). The job includes execution of terminal connections with LT power and control cables , earthing of Motor / Local speed controller, armour of all the cables etc., with materials i.e. FLP/WP Cable glands, end lugs, labour, tools and tackles, consumables etc , as per drawings, specification and directions of Site Engineer / Engineer-in-Charge Note: Commissioning assitance (Only Supervision) shall be provided by the supplier of the pumping unit.

HT Motor rating 500 KW and above but below 1500 KW

Connection and testing of 415 V AC 3 phase / 230 V AC single phase motors (including space heaters/thermistors wherever provided) / AC/DC Actuators including execution of terminal connection of control and power cables, earthing of the motor/actuator/ connecting the thermistor, installing the controller in LT panel, earthing the motor frame, armour etc. as per the drawings, erection manuals, and as per directions of Site Engineer. Job complete in all respects including the cost of supplying and installation of all the required FLP/WP cable glands, reducers, adapeters, end lugs, GI earthing wire / strips, labour, tools, materials, etc., as required in all respects for all types of motors/heaters/thermistors/actuators etc.

Capacity upto and including 1 KW

Capacity above 1 KW and upto 2.5 KW

Capacity above 2.5 KW but upto 7.5 KW

LT Panel: Erection, installation including within site transportation, testing and commissioning of 415 V , owner supplied power-control- centres, motor control centres , soft starters, APFC panel etc. assembling as required, installation on the already made foundation channels, aligning, levelling, grouting, assembling, making all the inter connections /outgoing/incoming power & control cable/ bus duct connection including making holes for cable entries as required as per drawing, specifications and directions of the Site Engineer/Engineer-in-Charge including cost of all materials, tools labour etc. complete in all respect including termination of all power , control cables, installation of thermistor controller, internal wiring, earthing of LT panels, supply of cable glands etc.complete as per cable schedule, drawings etc.

Weight of unit upto and including 100 Kg

Weight of unit above 100 kg but upto and including 500 kg

Weight of unit above 500 kg but upto and including 1000 kg

Weight of unit above 1000 kg but upto and including 3000 kg

FLP & WP Distribution Board Erection, installation including within site transportation, testing and commissioning of 415 V , Flameproof distribution boards (FLP-DB) under scope of supply of bidder, assembling as required, installation on the already made foundation channels, aligning, levelling, grouting, assembling, making all the+B253:B277+B253:B264 inter connections /outgoing/incoming power & control cable/ bus duct connection including making holes for cable entries as required as per drawing, specifications and directions of the Site Engineer/Engineer-in-Charge including cost of all materials, tools labour etc. complete in all respect including termination of all power , control cables, installation of thermistor controller, internal wiring, earthing of FLP-DB panels, supply of cable glands etc.complete as per cable schedule, drawings etc.

Soft Starters : Installation, testing and commissioning of bidder supplied High Voltage soft starters (separate item for supply in the SOR) on foundation channels including aligning, levelling, grouting etc., Making all the inter- connections with HV switchboards & Motors for incoming/outgoing/ Power / control cables (All as applicable). Making holes for cable entries, if required and blinding the spare cable entry holes, with materials i.e. WP Cable glands, end lugs, earthing of soft starter, labour, tools and tackles, consumables etc , as per drawings, specification and directions of Site Engineer / Engineer-in-Charge. Supply of High Voltage Cable termination kits is not included in this item and separate SOR item is there for the same. Note: Commissioning assistance (only supervision) shall be provided by supplier of the soft starter.

COMPOSITE

Supply, installation & fixing of prefabricated perforated/ladder type GI cable trays of width 150 mm, 300 mm, 450 mm & 600 mm as per site requirement for laying of cables with standard rung spacings. Load for support span of 2.5 meter as 30, 60, 75 & 90 (in Kg/Mtr) respectively with concentric static load as 70 Kg at the centre, with materials, labour, tools and tackles, consumables etc , as per drawings, specification and directions of Site Engineer / Engineer-in-Charge

Supplying and spreading of approved quality fine dry river sand in cable trenches including the cost of all material, transport, load and lift charges, labour, tools and tackles, consumables etc , as per drawings, specification and directions of Site Engineer / Engineer-in-Charge

Supply and laying of approved quality 75 mm thick second class brick flat soling with sand filling in the interstices, in cable trenches for protectionincluding the cost of all brick and sand, labour, load and lift charges , tools and tackles etc , as per drawings, specification and directions of Site Engineer / Engineer-in-Charge

Supply, erection & installation of MS cable markers, including excavation, installation of the markers, cement concrete grouting, backfilling, materials, labour, tools and tackles, consumables etc , as per drawings, specification and directions of Site Engineer / Engineer-in-Charge

HT Cable Joint (6.6/11 KV) : Making straight-through joint on 6.6 / 11 KV Aluminium/Copper XLPE/PVC insulated armoured screened cable, including the supply of required materials such as cable jointing kit (of heat shrinkable sleeve type of Raychem / M-seal / 3M), materials, labour, tools and tackles, consumables etc , as per drawings, specification and directions of Site Engineer / Engineer-in-Charge For cables of size upto 3 core x 400 sqmm

LT Cable joint (1.1 KV): Making straight through joints on Al/Cu conductor XLPE/PVC insulated armoured cable including the supply of required materials such as cable jointing kit (of heat shrinkable sleeve type of Raychem/Mseal/3M) , materials, labour, tools and tackles, consumables etc , as per drawings, specification and directions of Site Engineer / Engineer-in-Charge

Power cables LT : OD upto 20 mm

Power cables LT : OD above 20 mm and upto 40 mm

HT Cable of size upto 3cx240 sq. mm

EARTHING PLATE : Supply & Installation of G.I. earthing plate as per drawing no. 9200-99900-404-009-00 outside the buildings. The item also includes grouting of the plate as shown in the drawing. The item should be complete in all respect including all materials, tools, tackels etc. and as per direction of EIC / Site engineer.

EARTH STRIP / WIRE / ROPE / CABLE Supply, installing and testing of earthing strip/wire/rope/cable for completely making the earthing grid system by supplying, laying the GI / Cu strip and making all the necessary welding joints, connecting to the earthing electrodes and existing earthing grid etc., complete as per drawings, specifications and directions of the Site engineer/Engineer-in-charge, including the cost of all labour, tools, materials, etc. complete in all respect.

50 mm X 6 mm G.I. earthing strip

40 mm X 5 mm G.I. earthing strip

25mm x 3 mm copper flat

GI wire (8 SWG)

GI wire / rope 10 mm diameter

Copper cable with insulation as per specifications - 95/100 Sq.mm

Supply, erection & installation of cable conduits made up of GI pipes of medium class 'B' subject to owner's approval in trenches (already made), on walls, concrete structure etc., including supply and installation of all the necessary pipe fittings such as bends, sockets, elbows, tees etc., bending, threading, binding, clamping, providings, spacers, plugs, packings, bushings etc., as required Job complete in all respects including the cost of all labour, tools, material etc. and as per specifications and directions of site engineer / Engineer-in-Charge.

Supply, fabrication, erection, installation of steel structural works of any type and shape such as for panel base, cable raks, cable trays, push button control posts etc., as required job complete in all respects including the cost of all labour, tools, material etc., complete.and as per specifications and directions of site engineer/ Engineer-in-Charge.

SHOCK TREATMENT CHART : Supply and installation of shock treatment chart framed in good quality glass in English / Hindi / Local Language).

CAUTION BOARD : Supply and installation of vitreous enamel caution boards suitable for 440 V/11KV/6.6 KV as per IS 255 including fixing on the wall with all the required hardware etc. complete in English / Hindi/ Local Language.

STAINLESS STEEL INSCRIPTION PLATE : Supply and installation of approved quality stainless steel name inscription plates including anodising, engraving the inscriptions, providing screws, etc. for equipments viz. motors, motor control centres, switchgears, push button stations etc. as required, providing necessary holes tapping etc. and fixing the same complete in all respect as per the direction of Site Engineer/Engineer-in-charge including the cost of all labour, tools etc.

PLASTIC INSCRIPTION PLATE : Supply and installation of approved quality plastic name inscription plates including engraving the inscriptions, providing screws, etc. for equipments viz. motors, motor control centres, switchgears, push button stations etc. as required, providing necessary holes tapping etc. and fixing the same complete in all respect as per the direction of Site Engineer/Engineer-in-charge including the cost of all labour, tools etc.

Point wiring Supplying, installation and testing with 1.5 Sq.mm stranded PVC insulated copper conductor wires for phase & neutral of 650V grade including earthing by providing 1.5 Sq.mm earth insulated continutity wire of copper in PVC conduit (Supply & installation of PVC conduit covered elsewhere in SOR) recessed on wall/ceiling/ false celing including supply & installation of switch boxes,junction boxes, pull boxes, bushes, screws, check nuts, bends, modular switches and sockets . The circuit wiring with 4 Sq.mm PVC copper wire from D.B. to switchboard as required is also in the scope of the contractor.

1 light point controlled by 1 switch.

2 light points controlled by 1 switch

3 light points controlled by 1 switch

Wiring with PVC insulated 2.5 sqmm copper conductor wire for fan points (1 fan point controlled by 1 modular switch) including providing space for electronic regulator in switch box , providing and fixing fan hook in the ceiling as per specifications and drawings.

Wiring with PVC insulated 2.5 sqmm copper conductor wire for phase & neutral , 650 V grade including earthing , the third pin with 1.5 sqmm copper conductor earthing insulated continuity wire for exhaust/ wall bracket fan including providing and fixing of 5 pin 6 A modular socket and 10 A modular switch near the door or as as per specifications and drawings. The circuit wiring shall be with 4 sq. mm PVC copper wire from switchboard to 1st exhaust fan for multiple exhaust fans in one circuit.

Wiring for 250 V single phase and neutral 16 amps modular power plug point with PVC insulated 4 sq. mm. copper conductor wires for phase & neutral, 650 V grade including earthing, the third pin with 2.5 sq. mm copper conductor earthing insulated continuity wire, complete with providing and fixing of 6 pin 16/6A modular socket and 20/10 A modular switch (1 plug point per circuit) as per specifications and drawings

Point wiring for power plug point with 4 sq.mm stranded PVC insulated copper wire including earthing the third pin with 2.5 sq. mm copper insulated earthing wire complete with supply and fixing of recessed mounted industrial type 3 pin 32 A metal clad socket and plug, 20A MCB (Motor duty) housed in a 16 gauge M.S. Box

Lighting Distribution Board / AC Distribution Board: Supply , installation, testing and commissioning of TPN lighting / AC Distribution board of approved make as per appendix -1, with rating and feeders as per specification. The DB shall be of IP-42 protection class and shall conform to IS 8623. The board shall be fitted with an acrylic door as per specifications and drawings

Type IV DIstribution Board : Double Door Translucent Euro DB of Havells or approved make as per appendix -1, having 100 A TPN Copper Bus bar, 1x63 A TPN MCB , 1x63 A RCCB (100 mA Sensitivity), 9x6A SP MCB & 6x20 A SP MCB as per specification

Decorative Light fittings Supply, installation, connection, earthing and testing of the following fittings,including supply and installation of drop pipes, hooks, fittings, fixtures, nuts,bolts, supports, on walls, outlet box for regulators and all other required materials etc. as per specifications, drawings and directions of the Site Engineer including cost of all labour, tools, materials etc. complete in all respects.Make of the fittings can be the make mentioned in the respective SOR items or equivalent model from the approved make list given in the specifications.

LED light fittings with LEDs, Sereno LED-Suspended-SP824 P LED 30S-5000 GR OD or approved equivalent:Supply and fixing of surface mounted weather proof light SP824 P LED 42 W having 2950 lumens output fitting of PHILLIPS or equivalent approved make complete with all accessories such as LED module, driver, optics, thermal sink, connector blocks etc including installation with LED of approved make.

LED light fittings, Recess mounting type, Sereno LED-RC869B LED 30S-6500 PSE W30L120 D8 or equiavlent approved make with LEDs: Supply and fixing of recess mounted weather proof light Sereno LED-RC869B LED 30S-6500 PSE W30L120 D8 or equiavlent approved make with LEDs, 42 W or more, having 2950 lumens or more output. LED Fitting of PHILLIPS or equivalent approved make complete with all accessories such as LED module, driver, optics, thermal sink, connector blocks etc including installation with LED of approved make.

DN170C LED10S-6500 PSU WH:Supply and fixing of surface mounted weather proof light DN170C LED 15 W having 1000 lumens output fitting of PHILLIPS or equivalent approved make complete with all accessories such as LED module, driver, optics, thermal sink, connector blocks etc including installation.

Supply & fixing of Ceiling fan with electronic regulator & other accessories and fittings etc. of or approved make as per appendix -1 with the following sweep size:- 56" Sweep

Exhaust fan Supply, installation, testing of single phase 230 V, industrial type heavy duty exhaust fan of GEC/Usha/Crompton Greaves or of approved make as per appendix -1 fitted/ provided with louvres, supports etc. including making the required opening on walls, fixing and connecting the wires etc. including earthing the body of the fan, making good the opening on the wall etc. complete as per specifications, drawings and direction of Site Engineer including the cost of all labour, tools, materials etc. complete.

18" Sweep

PVC Conduit pipes Supply, installation, fixing in position, PVC conduit pipes, of ISI marked , in concrete, brick work etc. during or after construction by making grooves in the wall, ceiling etc. cutting threads and jointing the pipes with PVC couplers, providing necessary tees, bends, junction boxes etc. with 12 SWG GI wire inside conduit without joint for concealed wiring, including making good the concrete, brick work, surfaces etc. complete as per drawings and direction of Site Engineer / Engineer-in-charge including cost of all labour, materials etc.

Supplying and laying reinforced cement concrete light duty hume pipe, non pressure type (NP3), centrifugally cast conforming to I.S.458 with 1:3:6 concrete casing at joints as required with necessary slope including excavation, backfilling, supply of collars, jointing of pipes with stiff mixture of cement mortar in the proportion of 1:2 ( 1 cement: 2 fine sand), testing of joints, complete in all respects as per specifications, drawing and the direction of the EIC/Site Engineer.

200 mm dia

Supply , fixing and erection of Modular cable transit (MCT) for cable Entry to Building in proper frame including supply of Peelable type, spare block, stay plates, compression wedgs etc. with all accessories as per specification, considering 20 % minimum spare in each module, to be installed as per the instruction of Engineer in Charge/site engineer

GALVANISED MILD STEEL frame- with Packing Space of min. 120 x240 mm with multi diameter Blocks and accessories with peeling off arrangement to adjust cable size from 3.5 MM to 99 MM outer dia .

GALVANISED MILD STEEL frame -with Packing Space of minimum 120x180 mm with multi diameter Blocks and accessories with peeling off arrangement to adjust cable size from 3.5 MM to 99 MM outer dia .

Supply, installation,testing and commissioning of 1 no 125A MCCB in spare feeder and necessary wiring in the feeder

INSTRUMENTS

SUPPLY

Supply of Pressure Indicators (PI) of the range 0 to 20 Kg / Cm2 as per the technical specifications attached in the Tender.

Supply of Pressure Indicators (PI) of the range 0 to 60Kg / Cm2 as per the technical specifications attached in the Tender.

Supply of Pressure Indicators (PI) of the range 0 to 120 Kg / Cm2 as per the technical specifications attached in the Tender.

Junction Box, Cable Glands, Instrument Fittings and ESD Switches

Junction Box of Type C

Junction Box of Type D

Cable Glands 1¼ IN NPT

Cable Glands 1 IN NPT

Cable Glands 1/2 IN MM NPT

Plugs

Process Tube, Material: Stainless Steel, Manufacturing process: Seamless, Mat Specification:ASTM A269, Grade: TP316, end Finish: Plain End, 1/2 IN OD, 0.065 IN Thickness, 3000 MM Length. [Sap Code 4215687754]

Male Connector, 12.7 MM MNPTX 12.7 MM OD Tube, Material: SS316, 211 kg/sqcm (3000 psi) complete with ferrules & nuts as per ANSI B.2.1. [ SAP Code - 7788048804]

Female Connector, 12.7 MM FNPT X 12.7 MM OD Tube, 211 kg/sqcm (3000 lbs) complete with ferrules and nut as per ANSI B.2.1, Material : SS316. [SAP Code -7788048774]

Union Tee, 3X12.7 MM OD Tube, 211 kg/sqcm (3000 lbs) as per ANSI 16.11, Material : SS316. [Sap Code- 8191021724]

Tube End Cap ( Sq Head), 12.7 MM OD Tube, 211 kg/sqcm (3000 lbs) as per ANSI B 16.11, Material : SS316. [SAP Code - 8192999024]

2 Way Valve Manifold 2 x 12.7 MM FNPT, Material : SS316 with blanking plug for each port. [ SAP Code 8450501124]

Hex Nipple, 12.7 MM MNPT X 12.7 MM MNPT X 80 MM Long, Material : SS316. [SAP Code: 4399997284]

PLUG (SQ. Head) 12.7 MM (½”) NPTM, 211 Kg/Cm2 (3000 PSI) as per ANSI B 16.11, Material-SS 316 [ SAP Code 8199988763]

MULTIPORT VALVE 12.7 MM (½" MNPT) + 3 X 12.7 MM (½" FNPT), MATERIAL SS-316 [ SAP Code: 8383671004]

NEEDLE VALVE 12.7 MM (½" FNPT) X 12.7 MM (½" FNPT), MATERIAL-SS316 [ SAP Code: 8383860524]

90 Deg ELBOW 12.7 MM (½”) FNPT X 12.7 MM (½”) FNPT, 211 KG/CM2 (3000 PSI) as per ANSI B 16.11. MATERIAL - SS 316 [ SAP Code: 8191251074]

SERVICES

Submission of As built documentation

Excavation of Earth upto 1.5M depth

Dyke / Road Cutting

Control and Signal Cable Laying

COMPOSITE

Installation of Pressure Gauge

Instrumentation Jobs for FCV/PCV

Installation of Junction Box

Installation work of MOV

Instrumentation Jobs related to Motor driven MLPU

Installation of Control Panels, Console Desk, UPS etc.

Steel Structural Works

Dry river sand for cable laying

Brick Soiling for Cable Laying

Supply and Installation of Cable Markers

Earthing comprising 06 pits

GI Pipe 50 mm

GI Pipe 150 mm

Supply & fixing of Perforated GI Tray

Earthing, 100/95 Sqmm Copper cable

Jay Gauri Projects (I) Pvt. Ltd.