COMPREHENSIVE MAINT OF VARIOUS CAPACITIES OF LIFTS INSTALLATION SYSTEM, FIRE FIGHTING SYSTEM AND OTHER CONNECTED WORKS AT RESTRICTED AREA OF DRDL, ASL AND VARIOUS OTHER LOCATION UNDERE GE(I) RND KANCHANBAGH HYDERABAD

Amount

M&L for Maintenance and servicing of standby DG Set complete including draining out of diesel from tank , cleaning the tank thoroughly and refilling the drained out diesel, draining out engine oil from the sump, cleaning the sump thoroughly and refilling the sump with new engine oil to it’s required level, replacing the fuel filter, lubricating oil filter , check & clean air cleaner , change air cleaner elements, check coolant level & make up the same ,drain the fuel filter & water separator ,filling the starting batteries with electrolyte/distilled water to maintain the required specific gravity, replace the u/s brass connectors for batteries, cleaning of battery terminals & applying petroleum jelly to battery terminal posts & brass connectors, including M & L for V Belts, checking of exhaust leakage, governor, breathers etc, adjust/set the same for proper functioning of DG Set, checking of fuel, oil and water/ coolant level etc, adjusting and keeping the fan belts to the desired tension, tightening all the bolts and nuts to the required torque etc, cleaning the DG Set with accessories as prescribed by the manufacturer and test for satisfactory running of DG set for two hour at connected load and record shall be made in respect of RPM , oil pressure , oil temperature , coolant temperature, voltage , frequency , load current , battery charging , fuel consumption etc complete all as specified and directed by Engineer in Charge for 20 to 50 KVA DG set Make Kirloskar. Details of DG sets:

Note :- Includings (a). Engine oil. (b). Coolant (c). Testing will be carried out in presence of Engineer - in - charge and DHPP consumption will be entered in PRRB. (d). The Make of Fuel filter , Oil Filter , V belt & component will be as per OEM. (e) Dismantling the diesel sump cover cleaning complete, removing sludge, dust etc and re-fixing including replacement of sump gasket etc following capacities of DG Set

All as per item No.1 above but for 100 to 200 KVA DG Set Make as per site.

All as per item No.1 above but for 250 to 320 KVA DG Set Make as per site.

All as per item No.1 above but for 500 to 750 KVA DG Set Make as per site.

Supply only multi-grade 15W40 lubricating oil for DG Sets as per manufacturer’s recommendations, complete all as specified and directed. Make: IOC, Castrol, Hindustan Petroleum

Supply only coolant for radiator as per manufacturer’s recommendations, complete all as specified and directed. Make: Castrol, Servo, Cummins

Supply & fixing in repair /replacement Water body,radiator system, with connecting accessories Hose pipe set , Clips of water / coolant cooled radiator system for following DG set:- 20 to 50 KVA DG set

100 to 200 KVA DG Set

250 to 320 KVA DG set

500 to 750 DG set

M&L for top overhauling of DG set 30 to 50 KVA of any Make as per site and including of taking down of the old unsv parts such as inlet and exhaust valve mechanism, valve guide sheet, tappets, cylinder liners, pressure ring, oil rings, piston connecting rod and gagen pin and lathe work as required for top overhauling, including fixing all the necessary parts in postion, complete all as specified and directed. Note :- Items used for overhaulling shall be measured and paid Separately.

Supply and fixing Sleeves liner, piston, Piston oil ring, Piston pressure ring including accessories used in fixing.

Supply and fixing Connecting rod ,Connecting bearing,Connecting rod bush.

Supply and fixing Connecting valve guide,Valve sheet,Inlet and exhaust Valve spring.

Supply and fixing oil cooler,feed pump,compresor ring .

Supply and fixing Turbo charger, Turbo Jain with Accessories used in fixing.

Supply and fixing ECU, MPU,IPS Sensor , Stop solonide.

Fixing of FIP after callibration with complete reqd accessories

Repairing of Head included Leathe work and Head gas Kit.

Supply and fixing of Crank Shaft.

M&L for top overhauling of DG set 100 to 200 KVA of any Make as per site and including of taking down of the old unsv parts such as inlet and exhaust valve mechanism, valve guide sheet, tappets, cylinder liners, pressure ring, oil rings, piston connecting rod and gagen pin and lathe work as required for top overhauling, including fixing all the necessary parts in postion, complete all as specified and directed. Note :- Items used in overhaulling messured and paid Seprately.

Supply and fixing Sleeves liner, piston, Piston oil ring, Piston pressure ring including accessories used in fixing.

Supply and fixing Connecting rod ,Connecting bearing,Connecting rod bush.

Supply anf fixing Connecting valve guide,Valve sheet,Inlet and exhaust Valve spring.

Supply and fixing oil cooler,feed pump,compresor ring .

Supply and fixing Turbo charger, Turbo Jain with Accessories used in fixing.

Supply and fixing ECU, MPU,IPS Sensor , Stop solonide.

Fixing of FIP after callibration with complete reqd accessories

Repairing of Head included Leathe work and Head gas Kit.

Supply and fixing of Crank Shaft.

M&L for top overhauling of DG set 250 to 320 KVA of any Make as per site and including of taking down of the old unsv parts such as inlet and exhaust valve mechanism, valve guide sheet, tappets, cylinder liners, pressure ring, oil rings, piston connecting rod and gagen pin and lathe work as required for top overhauling, including fixing all the necessary parts in postion, complete all as specified and directed. Note :- Items used in overhaulling messured and paid Seprately.

Supply and fixing Sleeves liner, piston, Piston oil ring, Piston pressure ring including accessories used in fixing.

Supply and fixing Connecting rod ,Connecting bearing,Connecting rod bush.

Supply and fixing Connecting valve guide,Valve sheet,Inlet and exhaust Valve spring.

Supply and fixing oil cooler,feed pump,compresor ring .

Supply and fixing Turbo charger, Turbo Jain with Accessories used in fixing.

Supply and fixing ECU, MPU,IPS Sensor , Stop solonide.

Fixing of FIP after callibration with complete reqd accessories

Repairing of Head included Leathe work and Head gas Kit.

Supply and fixing of Crank Shaft.

M&L for top overhauling of DG set 500 to 750 KVA of any Make as per site and including of taking down of the old unsv parts such as inlet and exhaust valve mechanism, valve guide sheet, tappets, cylinder liners, pressure ring, oil rings, piston connecting rod and gagen pin and lathe work as required for top overhauling, including fixing all the necessary parts in postion, complete all as specified and directed. Note :- Items used for overhaulling shall be measured and paid Seprately.-

Supply and fixing Sleeves liner, piston, Piston oil ring, Piston pressure ring including accessories used in fixing.

Supply and fixing Connecting rod ,Connecting bearing,Connecting rod bush.

Supply and fixing Connecting valve guide,Valve sheet,Inlet and exhaust Valve spring.

Supply and fixing oil cooler,feed pump,compresor ring .

Supply and fixing Turbo charger, Turbo Jain with Accessories used in fixing.

Supply and fixing ECU, MPU,IPS Sensor , Stop solonide.

Fixing of FIP after callibration with complete reqd accessories

Repairing of Head included Leathe work and Head gas Kit.

Supply and fixing of Crank Shaft.

S&F in repair and replacement self starter for 20 to 50 KVA suitable make of DG set as per site complete all as specified and directed.

S&F in repair and replacement self starter for 100 to 200 KVA suitable make of DG set as per site complete all as specified and directed.

S&F in repair and replcement self starter for 250 to 320 KVA suitable make of DG set as per site complete all as specified and directed.

S&F in repair and replacement self starter for 500 to 750 KVA suitable make of DG set as per site complete all as specified and directed.

S & F in repair flexible fuel pipe of 5 Mtr length including end hexa nut bolts etc, complete all as specified and directed.

M & L for replacement of battery lead terminals made of brass and suitable for battery and terminal complete all as specified and directed by the Engr -in-Charge.

M & L for replacement of battery lead set of two suitable for up to 180 AH capacity, 1.5 Mtr long including GM terminal one end ,copper lug other end as directed by Engr-in-Charge.

M&L in repair and replacement lead acid battery maintenance free 12 Volt 150Ah, complete all aspecified and directed Make: Exide/Amaron

M&L in repair and replacement lead acid battery maintenance free 12 Volt 180Ah, complete all as specified and directed Make: Exide/Amaron

Supply and replacement of battery charger of 12 V with boost charging and trickle facility and amp and volt meter complete.

Supply and fixing in repair of Governer Card of following DG set as following:-

(a) 30 KVA to 50 KVA

(b) 100 KVA to 200 KVA

(c) 250 KVA to 320 KVA

(d) 500 KVA to 750 KVA

Dismantling of radiator complete from D G Sets cleaning/ scraping of depositing manually from outside of the radiator, cleaning of all copper tubes of radiator with descalling solution from inside & outside with forced feed method&with water and aircompressor (by using separate chemical pump, water pump & compressor ) including plugging of all leakage in welding, brazing of copper tubes, claining of fins and replacement of gaskets etc for the following capcities of DG sets :-

(a) 30 KVA to 50 KVA

(b) 100 KVA to 200 KVA

(c) 250 KVA to 320 KVA

(d) 500 KVA to 750 KVA

Material and labour for servicing battery charging alternators assembly of DG Set , by disconnecting from engine and dismantling the battery charging alternator assembly for following DG set cleaning all accessories and replacing with worn out parts like carbon brush, bush/bearing , jumping leads etc, and varnishing all as directed.

(a) 30 KVA to 50 KVA

(b) 100 KVA to 200 KVA

(c) 250 KVA to 320 KVA

(d) 500 KVA to 750 KVA

Disconnecting, and taking out carefully unserviceable alternator, and old pattern AVR of any make and any capacity of DG Sets , dismantling and strip opening of alternator for servicing, taking out and removing old burnt out winding and rewinding of alternator with existing gauge super enameled copper wire as approved by the Engineer-in-Charge with insulating material such as luminous paper, latherized paper, cotton tape, glass sleeves, insulating varnish & alternators making new to shunt field coil,main poles, yoke, armature slot, armature, commutator, bushes, bearing, shaft magnatic, pole shoe, boring, making new to cleaning slots / Decalying of slots if it get damaged etc, including reassembling and fixing the same in position and testing alternator assembly, complete all as specified and directed by the Engineer-in-Charge.

Taking out following defective parts from Alternator of DG sets and supply and fixing new parts in same position including testing, complete all as specified and directed by Engineer-in-Charge :-

(a) AVR unit complete for 30 to 50 KVA DG Set

(b) AVR unit complete for 100 KVA to 200 KVA DG Set

(c) AVR unit complete for 250KVA to 320 KVA DG Set

(d) AVR unit complete for 500 KVA to 750 KVA DG Set

(e) Terminal plate

S&F Silicon Rectifier assembly with metallic plate as existing covered with thin layer of selenium and inverted nut bolt , control wiring soldering complete

S&F Flexible rubber coupling star type capacity alternator coupled for 30 to 200 KVA , complete all as specified and directed

S&F Flexible rubber coupling star type capacity alternator coupled with Kirloskar or any other approved make of DG set for 200 to 750 KVA, complete all as specified and directed

S&F in repair RPM meter of DG set complete all as specified and directed.

S&F in repair oil pressure Gauge on DG set complete all as specified and directed.

S&F in repair oil temperature Gauge on DG set complete all as specified and directed.

S&F in repair water temperature Gauge on DG set complete all as specified and directed.

Dismantling asbestos rope from silencer of DG set and supply & fixing asbestos rope (8/10mm thick) around silencers complete all as specified and directed.

Periodical maintenance for the following capacities lifts at various bldgs:- Note : (a) Cost of the comprehensive maintenance incudes all minor consumable repairs/replacement of spares/parts like grease, lubricant oil, cotton waste thimbles, small pieces of cables, cable lugs, bolts, nuts, washers, emery papers and like sundry items and supply and fix all types of minor spare parts shall be deemed ot be included in the quoted in unit rate. (b) The comprehensive maintenance to be carried out by Original Equipment manufacturer (OEM) or any authorised service partner only. (c) All break down and repair shall be attended by OEM as and when fault / trouble accurs in the lift and the complaints should be addressed within 04 hours and minimum 01 inspection shall be carried out by the OEM monthly. All safety tests should be carried out by OEM and report to be submitted to the Engr-in-Charge. (d) The replacement of spares/parts measured and paid separately.

Astra Bldg lift of capacity 1.0 Ton. Make : Omega Elevators.

0.5 Ton at Knowledge Centre lift. Make : Supriya Elevators.

Supply only Gear Oil of suitable for crane gear assembly. Make:- Servo/Castrol or equivalent.

Supply only Power Contactor 32 to 40 Amps ACI type with 110 Volt coil voltage, three phase.

Supply only Power Contactor 40 to 70 Amps ACI type with 110 Volt coil voltage, three phase.

Supply only spare kit for 32 to 40 Amps ACI contactor of any type

Supply only spare kit for 40 to 70 Amps ACI contactor of any type Make for srl item 96 to 99 : L&T/BCH/C&S/Telemech

Supply only push button of any type, Make : L&T/GE.

Supply only Flexible geared coupling of any type/size

Supply only Bimetal over load relays for contactors Make for srl item No. 101 & 102 : BCH/L&T/C&S/Telemech.

Testing and Refilling of Foam type Fire Extinguisher 9 Ltrs. Capacity complete fully charged gunmetal cap heavy inner container with wall mounting brackets etc. confirming to IS: 933. Make: Safex / Geo /Konex

Testing and Refilling of Dry Chemical Powder type Fire Extinguisher 5 Kg. Capacity powder and CO2 gas catridge of 120 gms. Capacity confirming to IS: 2171.

Testing and Refilling of Dry Chemical Powder type Fire Extinguisher 9 Kg. Capacity powder and CO2 gas catridge of 180 gms. Capacity confirming to IS: 2171.

Testing and Refilling of Carbon – Di – Oxide type Fire Extinguisher 4. 5 Kg. Capacity CO2 gas confirming to IS: 2878

Taking down old unserviceable hydrant valve and Supply, Installation, Testing and Commissioning of Single Headed Hydrant valve confirming to IS 5290 with ISI mark of size 63 mm dia oblique type with instantaneous hose coupling adaptor etc. with all neceesary fittng materials complete required.

Taking down old unserviceable hydrant hose pipe and Supply, Installation, Testing and Commissioning of Hydrant hose pipe, 63 mm dia and 2x15 mtrs long RRL type with Gunmetal 63 mm size male coupling at one end and female coupling at the other end. It should with stand a burtsting pressure of 450 psi, rot proofed, with ISI mark. Hose shall comply to IS 636

Taking down old unserviceable branch pipe and Supply, Installation, Testing and Commissioning of short Branch pipe with 63 mm female instanteneous inlet made of gun metal, male threaded outlet, complete with hexagonal based nozzle heavy quality confirming to IS 903 etc. as approved and as directed.

Taking down old unserviceable hose reel pipe and Supply, Installation, Testing and Commissioning of Fire Hose Reel pipe 20 mm dia. X 30 mtr. Long, high pressure with 5 mm out let GM nozzle with shut off valve(IS: 884 - 1969) includes stop cock and chromium plated nozzle with all neceesary fixing materials complete all as directed.

Replacement of Fire hyderant stand post both ends flanged 1 Mtr long with one end bent to 90 degrees suitable for long single fire hydrant valves including duck foot bend double end flanged and sluice valve all as specfied and directed.

S&F in repairs sprinkler bulb Spirit type 60 to 70 degree temperature fusible range suitable for fire fighting sprinkler system complete all as directed.

S&F in repairs Main Fire Alarm Repeater Panel with all the functions as active repeater all as specified and directed.

M&L for Scrapping of old existing paint of pipe lines for Fire fighting system of any sizes and applying two coats of enemel paint to match with the existing shade complete all as directed. Note - Rate quoted shall be deemed to include cost of Paint & tools. Make - ASIAN/SHALIMAR

Scrapping of old existing paint of Fire cabinet (inside & outside) for Fire fighting system of any sizes and applying two coats of Red postal colour enemel paint. Note -Rate quoted shall be deemed to be include rates of Paint & tools. Make- ASIAN/SHALIMAR

Universal refrigeration and Engineering Company