GE(U)/CHM-20/2020-21-REPAIR AND SERVICING OF DG SETS UNDER AGE E/M II

Amount

Servicing of DG Set 500/400 KVA capacity of Make- Kirloskar/Cummins/Crompton/Greaves, taking down worn out replaceable parts such as fuel filters (Primary and secondary) with 'O' rings assy, by pass filter with 'O' rings assembly, lub oil filter with 'O' rings assembly, air cleaner filters,water separators filters, lub oil flexible pipe, hose turbo, clamps etc and replacing the same with same size, make and capacity of parts, including testing of DG Set to entire satisfaction of Engr-in Charge. Note:- (i) Spare parts shall be measured and paid for saperately under respective items here in after.

Supply only Fuel filter assembly with 'O' rings for 500/400 KVA capacity DG set

Supply onlyLube oil filter assembly with 'O' rings for 500/400 KVA capacity DG set

Supply only Bypass filter assembly with 'O' rings for 500/400 KVA capacity DG set

Supply only water separator with 'O' rings for 500/400 KVA capacity DG set

Supply only Air cleaner element set for 500/400 KVA capacity DG set

All as per item No 1 here-in-before but 200/250 KVA capacity DG set.

Supply only Fuel filter assembly with 'O' rings for 200/250 KVA capacity DG set.

Supply onlyLube oil filter assembly with 'O' rings for 200/250 KVA capacity DG set.

Supply only Bypass filter assembly with 'O' rings for 200/250 KVA capacity DG set.

Supply only water separator with 'O' rings for 200/250 KVA capacity DG set.

Supply only Air cleaner element set for 200/250 KVA capacity DG set.

All as per item No 1 here-in-before but 160 KVA capacity DG set.

Supply only Fuel filter assembly with 'O' rings for 160 KVA capacity DG set.

Supply onlyLube oil filter assembly with 'O' rings for 160 KVA capacity DG set.

Supply only Bypass filter assembly with 'O' rings for 160 KVA capacity DG set.

Supply only water separator with 'O' rings for 160 KVA capacity DG set.

Supply only Air cleaner element set for 160 KVA capacity DG set.

All as per item No 1 here-in-before but 320 KVA capacity DG set.

Supply only Fuel filter assembly with 'O' rings for 320 KVA capacity DG set.

Supply only Lube oil filter assembly with 'O' rings for 320 KVA capacity DG set.

Supply only Bypass filter assembly with 'O' rings for 320 KVA capacity DG set.

Supply only water separator with 'O' rings for 320 KVA capacity DG set.

Supply only Air cleaner element set for 320 KVA capacity DG set.

All as per item No 1 here-in-before but 125 KVA capacity DG set.

Supply only Fuel filter assembly with 'O' rings for 125 KVA capacity DG set.

Supply onlyLube oil filter assembly with 'O' rings for 125 KVA capacity DG set.

Supply only Bypass filter assembly with 'O' rings for 125 KVA capacity DG set.

Supply only water separator with 'O' rings for 125 KVA capacity DG set.

Supply only Air cleaner element set for 125 KVA capacity DG set.

All as per item No 1 here-in-before but 62.5/75 KVA capacity DG set.

Supply only Fuel filter assembly with 'O' rings for 62.5/75 KVA capacity DG set.

Supply onlyLube oil filter assembly with 'O' rings for 62.5/75 KVA capacity DG set.

Supply only Bypass filter assembly with 'O' rings for 62.5/75 KVA capacity DG set.

Supply only Air cleaner element set for 62.5/75 KVA capacity DG set.

All as per item No 1 here-in-before but 10/40 KVA capacity DG set.

Supply only Fuel filter assembly with 'O' rings for 10/40 KVA capacity DG set.

Supply onlyLube oil filter assembly with 'O' rings for 10/40 KVA capacity DG set.

Supply only Bypass filter assembly with 'O' rings for 10/40 KVA capacity DG set.

Supply only Air cleaner element set for 10/40 KVA capacity DG set.

Disconnecting and taking down the defective self starter of any make from the DG set , dismantling the same to take out defective parts and repairing by replacement of carbon brushes, armature coil, field coil, bush, bearings and bendix pinion, clutch assembly and other related components, reassembling & shifting to original location, refixing on the DG set , making all connections and testing for smooth functioning complete all as directed for DG set of capacity 10 KVA to 125 KVA. Note :- Self starter of same type and capacity shall be arranged by the contractor and fixed at the DG set for the duration the original one is under repairs. Unit rate quoted will be deemed to include the expenditure for the same and no extra payment shall be made on this part.

Disconnecting and taking down the defective self starter of any make from the DG set , dismantling the same to take out defective parts and repairing by replacement of carbon brushes, armature coil, field coil, bush, bearings and bendix pinion, clutch assembly and other related components, reassembling & shifting to original location, refixing on the DG set , making all connections and testing for smooth functioning complete all as directed for DG set of capacity 160 KVA to 500 KVA. Note :- Self starter of same type and capacity shall be arranged by the contractor and fixed at the DG set for the duration the original one is under repairs. Unit rate quoted will be deemed to include the expenditure for the same and no extra payment shall be made on this part.

Supply and replacement of ( AVR ) automatic voltage regulator Diode forward and reverse, rotating rectifier assembly, half wave phase controlled thyristor type, complete all as per existing type & size for the 10 KVA to 62.5 KVA capacity of DG set complete all as specified.

Supply and replacement of ( AVR ) automatic voltage regulator Diode forward and reverse, rotating rectifier assembly, half wave phase controlled thyristor type, complete all as per existing type & size for the 75 KVA to 160 KVA capacity of DG set complete all as specified.

Supply and replacement of ( AVR ) automatic voltage regulator Diode forward and reverse, rotating rectifier assembly, half wave phase controlled thyristor type, complete all as per existing type & size for the 200 KVA to 500 KVA capacity of DG set complete all as specified.

Disconnecting and taking down the leaking radiator from DG set engine for repairs , cleaning the complete radiator for detecting the leakage and repairing the leaking portion (Tubes/fins/tank etc) by soldering/brazing ,cleaning of all water tube with suitable cleansing agent & water preasure & removing the complete sludge and dust from inside the tank, replacing worn out hose pipes & clamps etc, shifting & refixing at original site and testing for proper working complete all directed for 10 KVA to 62.5 KVA capacitiy of DG set.

Disconnecting and taking down the leaking radiator from DG set engine for repairs , cleaning the complete radiator for detecting the leakage and repairing the leaking portion (Tubes/fins/tank etc) by soldering/brazing ,cleaning of all water tube with suitable cleansing agent & water preasure & removing the complete sludge and dust from inside the tank, replacing worn out hose pipes & clamps etc, shifting & refixing at original site and testing for proper working complete all directed for 75 KVA to 160 KVA capacitiy of DG set.

Disconnecting and taking down the leaking radiator from DG set engine for repairs , cleaning the complete radiator for detecting the leakage and repairing the leaking portion (Tubes/fins/tank etc) by soldering/brazing ,cleaning of all water tube with suitable cleansing agent & water preasure & removing the complete sludge and dust from inside the tank, replacing worn out hose pipes & clamps etc, shifting & refixing at original site and testing for proper working complete all directed for 200 KVA to 500 KVA capacitiy of DG set.

Disconnecting and taking down the defective dynamo from the DG set engine, shifting to civil workshop for repairs, strip opening to remove unserviceable parts, repairing by replacing of armature coil, carbon brush, field coil, clutch patti bearing, refixing magnetic steel laminates, replacing pole head and pole shoe, bearing of shaft ball/roller/sleeve type and other related items, of assembly, re-assembling and refxing the same on original position and testing complete for 10KVA to 62.5 KVA DG set complete all as specified.

Disconnecting and taking down the defective dynamo from the DG set engine, shifting to civil workshop for repairs, strip opening to remove unserviceable parts, repairing by replacing of armature coil, carbon brush, field coil, clutch patti bearing, refixing magnetic steel laminates, replacing pole head and pole shoe, bearing of shaft ball/roller/sleeve type and other related items, of assembly, re-assembling and refxing the same on original position and testing complete for 75 KVA to 160 KVA DG set complete all as specified.

Disconnecting and taking down the defective dynamo from the DG set engine, shifting to civil workshop for repairs, strip opening to remove unserviceable parts, repairing by replacing of armature coil, carbon brush, field coil, clutch patti bearing, refixing magnetic steel laminates, replacing pole head and pole shoe, bearing of shaft ball/roller/sleeve type and other related items, of assembly, re-assembling and refxing the same on original position and testing complete for 200 to 500 KVA DG set complete all as specified.

M & L for opening the tappet covers of the engine of the DG set of capacity 10 KVA to 62.5 KVA of any make and carry out repair works such as checking and adjustment of tappet clearance, cleaning piston and cylinder heads by removing carbon deposits , checking general condition of the engine, checking and adjustment of operating parameters, checking and adjustment of fuel timings, checking and adjustment of fault warning system, checking & tightening of various fasteners and connections, refixing the tappet covers incl replacing the worn out gaskets/nuts/bolts/washers etc complete all as directed.

M & L for opening the tappet covers of the engine of the DG set of capacity 75 KVA to 160 KVA of any make and carry out repair works such as checking and adjustment of tappet clearance, cleaning piston and cylinder heads by removing carbon deposits , checking general condition of the engine, checking and adjustment of operating parameters, checking and adjustment of fuel timings, checking and adjustment of fault warning system, checking & tightening of various fasteners and connections, refixing the tappet covers incl replacing the worn out gaskets/nuts/bolts/washers etc complete all as directed.

M & L for opening the tappet covers of the engine of the DG set of capacity 200 KVA to 500 KVA of any make and carry out repair works such as checking and adjustment of tappet clearance, cleaning piston and cylinder heads by removing carbon deposits , checking general condition of the engine, checking and adjustment of operating parameters, checking and adjustment of fuel timings, checking and adjustment of fault warning system, checking & tightening of various fasteners and connections, refixing the tappet covers incl replacing the worn out gaskets/nuts/bolts/washers etc complete all as directed.

Material and labour of overhauling of injecter nozzles including replacement of nozzles, washers, etc and pressure setting as required and replacement of timing shaft with coupling all as directed by Engineer-in-charge for DG set of capacity 10 KVA to 62.5 KVA

Material and labour of overhauling of injecter nozzles including replacement of nozzles, washers, etc and pressure setting as required and replacement of timing shaft with coupling all as directed by Engineer-in-charge for DG set of capacity 75 KVA to 160 KVA

Material and labour of overhauling of injecter nozzles including replacement of nozzles, washers, etc and pressure setting as required and replacement of timing shaft with coupling all as directed by Engineer-in-charge for DG set of capacity 200 KVA to 500 KVA

Disconnecting and taking down the fuel pump from the DG engine and repair & calibration of FIP of flollowing DG Sets including replacement of plungers, washer manifold, injection nozzles etc all as required and testing after refixing on engine and setting the rated RPM all as specified and directed for 10 KVA to 62.5 KVA capacity DG set.

Disconnecting and taking down the fuel pump from the DG engine and repair & calibration of FIP of flollowing DG Sets including replacement of plungers, washer manifold, injection nozzles etc all as required and testing after refixing on engine and setting the rated RPM all as specified and directed for 75 KVA to 160 KVA capacity DG set.

Disconnecting and taking down the fuel pump from the DG engine and repair & calibration of FIP of flollowing DG Sets including replacement of plungers, washer manifold, injection nozzles etc all as required and testing after refixing on engine and setting the rated RPM all as specified and directed for 200 KVA to 500 KVA capacity DG set.

M&L for draining out the engine oil from the sump, opening the sump cover cleaning properly to remove old oil stocked to the surfaces, replacing the worn out gaskets/nuts/bolts/washers & refixing the sump cover complete all as directed for 500/400 KVA capacity DG set engine complete all as directed.

All as per item No 61 here-in-before but of capacity 320 KVA

All as per item No 61 here-in-before but of capacity 250 KVA

All as per item No 61 here-in-before but of capacity 200 KVA

All as per item No 61 here-in-before but of capacity 160 KVA

All as per item No 61 here-in-before but of capacity 125 KVA

All as per item No 61 here-in-before but of capacity 75 KVA

All as per item No 61 here-in-before but of capacity 62.5 KVA

All as per item No 61 here-in-before but of capacity 40 KVA

All as per item No 61 here-in-before but of capacity 10 KVA

Supply & filling engine oil grade 15W/40 premium grade complete all as directed.

Supply and filling distilled water for filling in batteries for top up complete all as specified and as directed.

M&L for draining out old coolant from the engine radiators of DG Sets of any capacity and make, flushing the radiator tubes with distilled water and finally with new coolant, refixing the drain plug properly and filling the complete radiator with new pre mixed coolant complete all as specified and as directed.

Supply and fixing in repairs heavy duty copper cable battery leads (Red and black ) compete all as specified and as directed.

Supply and fixing in repairs heavy duty brass terminals (as per sample) suitable for battery terminals compete all as specified and as directed.

M & L for cleaning the in-built diesel tanks of 250 to 500 KVA capacity DG set by emptying the tank using suction pump of suitable capacity, washing the internal walls & bottom with diesel to remove any dust / deposits etc complete all as specified and as directed.

All as per item no. 76 here in before but 200 KVA DG set.

All as per item no. 76 here in before but 10 KVA DG set.

All as per item no. 76 herein before but 40 KVA DG set.

All as per item no. 76 herein before but 125 KVA DG set.

M&L for reparing the doors of sound proof encouser of 200 KVA to 500 DG Set for proper closing and locking using new SS hinges/door handles / in built locks complete all as per existing and as directed.

All as per item No 81 above but 10 KVA to 40 KVA DG set

All as per item No 81 above but 62.5 KVA to 160 KVA DG set

S&F in replacement change over switch, 400 Amp capacity, 3 phase, 4 pole, 415 volts, 50Hz,front handle operated, with and including MS sheet metal enclosure having advance neutral complete all as specified and as directed.

S&F in replacement, LED indicator lamp assembly red, yellow, blue complete all as specified and as directed.

Supply and replacing V belt set ( for fan & alternator) for 500/400 KVA DG set engine of make Kirloskar/CG/Cummins etc all as per existing complete all as specified and directed.

All as per item no. 86 herein before but 320 KVA DG set.

All as per item no. 86 herein before but 250 KVA DG set.

All as per item no.86 herein before but 200 KVA DG set.

All as per item no. 86 herein before but 160 KVA DG set.

All as per item no. 86 herein before but 125 KVA DG set.

All as per item no. 86 herein before but 75 KVA DG set.

All as per item no. 86 herein before but 62.5 KVA DG set.

All as per item no. 86 herein before but 40 KVA DG set.

All as per item no. 86 herein before but 10 KVA DG set.

S&F in replacement, digital type 3 phase ammeter/voltmeter of size 96x96mm complete all as specified and as directed.

S&F in replacement lead acid battery 12 volts 180 AH complete all as specified and as directed.

S&F in replacement lead acid battery (SMF) 12 volts 95 AH complete all as specified and as directed.

Supply, laying, jointing and testing LT underground cable XLPE insulated, PVC sheathed, armoured heavy duty 1100 volts grade with multistranded aluminium conductor of size 300 sqmm 3.5 core in trenches/duct etc including taking out old unserviceable cable complete all as specified and as directed.

Supply, laying, jointing and testing LT underground cable XLPE insulated, PVC sheathed, armoured heavy duty 1100 volts grade with multistranded aluminium conductor of size 240 sqmm 3.5 core in trenches/duct etc including taking out old unserviceable cable complete all as specified and as directed.

M & L for disconnecting of burnt out cables from panels , cutting out the burnt out ends , making new end joints by supply and fixing new aluminium lugs/insulation tapes etc and reconnecting using new nuts/bolts/washer etc complete all as directed for LT underground armoured cable of size 400 sqmm 3.5 core.

All as per item No 88 above but 240 sqmm/185 Sqmm 3.5 core

All as per item No 88 above but 185 sqmm 3.5 core

All as per item No 88 above but 95 sqmm/120 Sqmm 3.5 core

S&F in replacement, MCCB, three pole,400 Amp 415 volts, 50 Hz breaking capacity not less than 36 kA with thermal magnetic release, adjustable thermal and adjustable magnetic setting with spreader links, Ics = 100% of Icu complete all as specified and as directed.

All as per item No 105 here-in-before but three pole, 200 Amp breaking capacity not less than 36 kA

All as per item No 105 here-in-before but three pole, 160 Amp breaking capacity not less than 25 kA with adjustable thermal and fixed magnetic setting

M&L earthing complete with galvanized steel plate electrode 60cmx60cmx6mm surrounded by charcoal & salt buried directly in a pit of depth not less than 2.25m below ground level with top edge of the earth plate at a depth of not less than 1.50m below ground level, connected to and including GI srtip 32x6mm. upto 7.5m length by means of bolts, nuts, check nuts & washers of galvanized iron, earth wire protected by galvanized steel pipe 15mm bore (medium grade) & connected to main control board including necessary excavation & earth work, disposal of surplus soil not exceeding 50m, in any type of soil. (The rate also includes for cost of charcoal & salt in alternate layers of 15 cm thickness, 20 mm bore GI pipe (medium grade) for watering, funnel, wiremesh, PCC chamber in cement concrete (1:2:4) type B-1, CI cover & frame etc) complete all as indicated in electric plate No 3 of SSR 2009 Part I including testing complete all as specified and as directed. Note- (i) Earthing result/data sheet will be prepared by the Contractor and submitted to Engineer-in-charge. Earth resistance shall be to the entire satisfaction of engineer-in-charge and contractor will make all arrangements & provisions to get the desired reduction of resistance by artificial treatment/replacement of soil etc at no extra cost to department.

S&F in replacement, controller for test, auto, manual , stop, start and essential indicators suitable for 160 to 250 KVA DG set as per existing make complete all as specified and as directed.

S&F in replacement, controller for test, auto, manual , stop, start and essential indicators suitable for 250 to 400 KVA DG set as per existing make complete all as specified and as directed.

S&F in replacement, controller for test, auto, manual , stop, start and essential indicators suitable for 410 to 500 KVA DG set as per existing make complete all as specified and as directed.

S&F in replacement, coolant sensor suitable for 200KVA to 500 KVA DG set complete all as specified and as directed.

S&F in replacement, water temperature sensor suitable for 200 KVA to 500 KVA DG set complete all as specified and as directed.

M&L for shifting of 10 KVA to 200 KVA Kirloskar Green canopy type DG Set complete with all its attachments (by dismantling and refixing of its sensitive parts as required) using suitable mechanical pulling / lifting devices / cranes etc from its oringinal location and relocating to a new position within 1 KM by disconnection of its power supply cables from its existing location and reconnection at new location by providing all requisite connection materials and all as directed by Engineer-in-charge/

Note: Quoted Contract Sum shall be arrived at after deducting the amount of Credit Schedule (refer Schedule of Credit Revised in pdf form for quantity, rate and amount etc.) for old unserviceable materials retrieved from site.

ELECTROMAX OF INDIA

POWER TECH ENGINEERS

SANJEEV ENTERPRISES

Horizon Construction Company

TARA ENTERPRISES

M/S BALWINDER SINGH

Alpha Engineers and Builders