Group-A-Design, supply, installation, testing and commissioning of Instrumentation, PLC-based Control system, Fire and Gas alarm detection system, at specified stations of Chennai Common Corridor product pipeline and Annual Maintenance Contract for

Amount

CCCPL CS INST FG-KPL Jetty to Vallur|Che

Dual Redundant, hot standby, PLC (microprocessor based) system, fault avoidant, complete with Processor, I/O modules, Serial interfa ce modules, Media Converters, Relay Modules,TBs, MCBs, Data Panel (wherever applicable), interconnecting cables, data cables & Marsh alling Panels, rack power supply (dual-redundant), interrogation power supplies (dual-redundant), software auto-manual stations, eme rgency shutdown switch, diagnostics, firmware, power distribution cabinets, Lightning protection devices and all installation mater ials etc. so as to make the system complete in all respects as per system configuration, I/O list and tender specifications.

For I/Os between 1001 & 2000 (of any type)

Zener Barriers

For AI

For RTD

For A/O

For Pulse

Surge Protection Devices

For Analog signals (AI/AO)

For RS 232/485 signals

For LAN application

3 Phase 4 wire (415 V) TT applications

1 Phase 2 wire (230 V) applications

Workstation grade Machine for Programming Terminal- PLC/ Programming Terminal RTU/ SCADA Client Application/ SCADA Enginering Termin al/ SIC Terminal/ LDS Client Application

Server Grade Machine for PLC HMI

Industrial Grade L3 Ethernet Switch (having 4 Nos. of 10Gbps ports & 24 Nos. of 10/100/1000 MBPS ports) with cables & connectors etc . complete in all respects as per tender specifications (1 Set Comprises of 2 switches)

8 port Industrial Grade dual Ethernet Switches for redundant 10/100/1000 MBPS LAN with networking software, cables & connectors etc . complete inall respects as per tender specifications. (1 set comprises of 2 switches)

WAN Router (8 port) system for MCS / SCC connectivity with software, cables, connectors etc complete in all respects as per tender s pecifications

Industrial media converters / Line Interface units (LIU) compatible to Owner supplied single mode 24 fibre OFC & supply of patch cor ds, pig tails, connectors etc. for extension of Tank Farm Management System / Marketing Terminal Automation Software / SIC Terminal / any other terminal (1 set comprises 2 converters)

Industrial Grade Ethernet to 2-4 port Serial Gateway/ MODBUS TCP to MODBUS RTU Converter with required connectors, cables, power sup ply etc. as per tender specifications. (1 set comprises 2 converters)

LaserJet Printer, c/w all interconnecting cables, cords, connectors etc., complete in all respects as per tender specs & datasheet

Console Desk suitable for mounting of all the SCC computers, telephone instruments, conference set, station logbook etc, complete as per tender specifications & datasheet

Upto 5 sections (excluding pie sections)

Upto 10 sections (excluding pie sections)

Furniture & fixtures complete as per Tender Specifications.

Swivel chairs

Table for printers

Supply of CAT6 cable (armoured)

HMI Programming Software for programming of the HMI on the data panel as per tender specifications.

PLC programming / Ladder logic software etc. for Dual redundant PLC's/ PLC test jigs

MMI Software of same make as the PLC (including one time license fee) etc as per the tender specification, for the following for run ning of the station in emergency situations like failure of SCADA computers: 1 Set shall comprise software for SCC Server cum workst ations (02 nos) and for programming terminal (1 no) with feature of editing/Creating new graphic screens

Flow Computer complete with software for meter proving and tables as per API for petroleum products, turbine / mass flow meter input s, Density meter inputs, Barriers for pulse inputs, TBs for all IOs etc as per the tender specifications & data sheet.

1 KVA UPS with 20 minutes battery back-up for Electrical maintenance PC,T&I terminal and SIC Terminal

15 KVA in (1+1) parallel redundant equal load sharing configuration with Power SPDs and ACDB excluding battery as per the tender spe cifications

Sealed maintenance free 2V VRLA battery in dual string for 4 hrs backup considering aging, temperature & capacity factors complete w ith all interconnecting cables, glands, battery cables, battery stands, AC distribution boxes, connectors & lugs etc as per the tend er specifications for 15 KVA UPS.

10 KVA in (1+1) parallel redundant equal load sharing configuration with Power SPDs and ACDB excluding battery as per the tender spe cifications

Sealed maintenance free 2V VRLA battery in dual string for 4 hrs backup considering aging, temperature & capacity factors complete w ith all interconnecting cables, glands, battery cables, battery stands, AC distribution boxes, connectors & lugs etc as per the tend er specifications for 10 KVA UPS.

Test jig for PLC similar to the main PLC equipped with single processor module, power supply, communication modules, one number IO m odule of each type, toggle switches, lamps, potentiometers, panel meters etc complete with all hardware and licensed software for te sting of various types of IO modules.

UPS SPARES:

PCB's, one of each type for 15 KVA UPS

PCB's, one of each type for 10 KVA UPS

Control system & RTU

PLC Processor Module

PLC Processor power supply

NIU / profibus communication card

Rack power supply

Digital input module

Digital output module

Analog input module

Analog output module

RTD module

Serial Interface communication module

Field interrogation power supply

Supervison, erection, testing & commissioning of PLC at attended / unmanned stations, erection and commissioning of PLC, Instruments at Station/ Unmanned locations including termination of control cables, installation and commissiong of SCC systems, interfacing & integration of PLC with SCC machines and field instrumentation systems including supplied hardware/ software with station on remote & auto including development of control logics etc making all jobs complete as per drawings / specifications and acceptance of syste m by Owner. This include supply of all labour, consumables, tools, services rendered etc.

Station Location with more than 1000 IOs

Interfacing of the Tank Farm Management System / Refinery Tank Gauging System

Training on supplied system (PLC based control system etc)

Deputing Resident Engineer in defect liability period

Submission of As Built Documentation

Pressure Transmitters with Cable glands Range max (-1 to 5 kg/cm2); Smart type; accuracy 0.075% or better Installation: 2" Pipe Mo unted

Pressure Transmitters with Cable glands Range max (0 - 100 kg/cm2); Smart type; accuracy 0.075% or better Installation: 2" Pipe Mo unted

Temperature Transmitter with duplex RTD, Thermowell & Cable glands, Range max (0 to 100 0C ) Smart type; accuracy 0.1% or better In stallation: Transmitter 2" pipe mounted; RTD in thermowell on process pipe above ground installation.

Temperature Transmitter with surface mounted duplex RTD, Weld pad and dual sensors & Cable glands, Range max (0 to 100 0C); Smart ty pe; accuracy 0.1% or better Installation: Transmitter 2" pipe mounted ; RTD in weldpad welded to process pipe surface for below gro und installation.

Field Configurator for Pressure & Temperature transmitter with Hart protocol

Pressure switches with junction box & cable glands suitable for High pressure side, set point 22 Kg/cm2 to 70 Kg/cm2. Proof Pressure : 200 Kg/cm2.

Pressure switches with junction box & cable glands suitable for High pressure side, set point 3 Kg/cm2 to 25 Kg/cm2. Proof Pressure: 200 Kg/cm2.

Supply of digital Indicator with cable glands and mounting accessories etc for density indication in field complete as per tender sp ecification.

Differential Pressure Transmitter with manifold valves and Cable Glands.Range max (0 to 3 kg/cm2).Smart type; accuracy 0.1% or bette r

Test Instruments

4 1/2 Digit DMM (True RMS)

Multifunction Calibrator with rechargable battery, charger, carry case, etc

Pressure Calibrator 0 - 20 bar (Portable), accuracy - 0.1%

Test Power Supply 0 - 60 V, 10 A 600 Watts, 19" rack mount, sleek 1U type

Micro processor based Temperature Calibrator; Range ambient to 300 deg C; accuracy 0.5%

Supply of Flow Switch, As Per Tender Specifcaition

"Thermal type, spherical tip, for 3 IN 150# Line. [ SAP Code : 8106881124]"

Supply of Level Switch- As per tender Specification

"Level Switch -SIL 2 [ SAP Code 8131025444]"

Supply of Level Transmitter- As per Tender Specifciation

For under ground liquid tank applications -Guided Wave [SAP Code 8126610604]

Supply of Positive Displacement Meter - As per tender Specification

Positive Displacement Meter, Size: 3 IN 150#

Supply of CAT6 cable (unarmoured)

CCCPL CS INST FG-CPCL, Chennai|Chennai b

Dual Redundant, hot standby, PLC (microprocessor based) system, fault avoidant, complete with Processor, I/O modules, Serial interfa ce modules, Media Converters, Relay Modules,TBs, MCBs, Data Panel (wherever applicable), interconnecting cables, data cables & Marsh alling Panels, rack power supply (dual-redundant), interrogation power supplies (dual-redundant), software auto-manual stations, eme rgency shutdown switch, diagnostics, firmware, power distribution cabinets, Lightning protection devices and all installation mater ials etc. so as to make the system complete in all respects as per system configuration, I/O list and tender specifications.

For I/Os between 501 & 1000 (of any type)

Zener Barriers

For AI

For A/O

For Pulse

Surge Protection Devices

For Analog signals (AI/AO)

For RS 232/485 signals

For LAN application

3 Phase 4 wire (415 V) TT applications

1 Phase 2 wire (230 V) applications

Supply of Thin Clients (with keyboard, mouse etc.) as per detailed Technical Specifications

Workstation grade Machine for Programming Terminal- PLC/ Programming Terminal RTU/ SCADA Client Application/ SCADA Enginering Termin al/ SIC Terminal/ LDS Client Application

Server Grade Machine for PLC HMI

Industrial Grade L3 Ethernet Switch (having 4 Nos. of 10Gbps ports & 24 Nos. of 10/100/1000 MBPS ports) with cables & connectors etc . complete in all respects as per tender specifications (1 Set Comprises of 2 switches)

8 port Industrial Grade dual Ethernet Switches for redundant 10/100/1000 MBPS LAN with networking software, cables & connectors etc . complete inall respects as per tender specifications. (1 set comprises of 2 switches)

WAN Router (8 port) system for MCS / SCC connectivity with software, cables, connectors etc complete in all respects as per tender s pecifications

Industrial media converters / Line Interface units (LIU) compatible to Owner supplied single mode 24 fibre OFC & supply of patch cor ds, pig tails, connectors etc. for extension of Tank Farm Management System / Marketing Terminal Automation Software / SIC Terminal / any other terminal (1 set comprises 2 converters)

Industrial Grade Ethernet to 2-4 port Serial Gateway/ MODBUS TCP to MODBUS RTU Converter with required connectors, cables, power sup ply etc. as per tender specifications. (1 set comprises 2 converters)

LaserJet Printer, c/w all interconnecting cables, cords, connectors etc., complete in all respects as per tender specs & datasheet

Console Desk suitable for mounting of all the SCC computers, telephone instruments, conference set, station logbook etc, complete as per tender specifications & datasheet

Upto 5 sections (excluding pie sections)

Upto 10 sections (excluding pie sections)

Furniture & fixtures complete as per Tender Specifications.

Swivel chairs

Table for printers

Supply of CAT6 cable (armoured)

PLC programming / Ladder logic software etc. for Dual redundant PLC's/ PLC test jigs

MMI Software of same make as the PLC (including one time license fee) etc as per the tender specification, for the following for run ning of the station in emergency situations like failure of SCADA computers: 1 Set shall comprise software for SCC Server cum workst ations (02 nos) and for programming terminal (1 no) with feature of editing/Creating new graphic screens

Flow Computer complete with software for meter proving and tables as per API for petroleum products, turbine / mass flow meter input s, Density meter inputs, Barriers for pulse inputs, TBs for all IOs etc as per the tender specifications & data sheet.

1 KVA UPS with 20 minutes battery back-up for Electrical maintenance PC,T&I terminal and SIC Terminal

10 KVA in (1+1) parallel redundant equal load sharing configuration with Power SPDs and ACDB excluding battery as per the tender spe cifications

Sealed maintenance free 2V VRLA battery in dual string for 4 hrs backup considering aging, temperature & capacity factors complete w ith all interconnecting cables, glands, battery cables, battery stands, AC distribution boxes, connectors & lugs etc as per the tend er specifications for 10 KVA UPS.

Control system & RTU

PLC Processor Module

PLC Processor power supply

NIU / profibus communication card

Rack power supply

Digital input module

Digital output module

Analog input module

Analog output module

RTD module

Serial Interface communication module

Field interrogation power supply

Supervison, erection, testing & commissioning of PLC at attended / unmanned stations, erection and commissioning of PLC, Instruments at Station/ Unmanned locations including termination of control cables, installation and commissiong of SCC systems, interfacing & integration of PLC with SCC machines and field instrumentation systems including supplied hardware/ software with station on remote & auto including development of control logics etc making all jobs complete as per drawings / specifications and acceptance of syste m by Owner. This include supply of all labour, consumables, tools, services rendered etc.

Station Location upto 1000 ISs

Modification work/ Troubleshooting wrok in PLC System logic/ SCC HMI screens etc. including creation of additional tags, modificatio n in graphics screens, correcting PLC System configuration complete in all respects as per the directions of EIC.

Interfacing of the Tank Farm Management System / Refinery Tank Gauging System

Training on supplied system (PLC based control system etc)

Submission of As Built Documentation

CCCPL CS INST FG-CPCL, Chennai|Chennai b

Pressure Transmitters with Cable glands Range max (0 - 100 kg/cm2); Smart type; accuracy 0.075% or better Installation: 2" Pipe Mo unted

Temperature Transmitter with duplex RTD, Thermowell & Cable glands, Range max (0 to 100 0C ) Smart type; accuracy 0.1% or better In stallation: Transmitter 2" pipe mounted; RTD in thermowell on process pipe above ground installation.

Temperature Transmitter with surface mounted duplex RTD, Weld pad and dual sensors & Cable glands, Range max (0 to 100 0C); Smart ty pe; accuracy 0.1% or better Installation: Transmitter 2" pipe mounted ; RTD in weldpad welded to process pipe surface for below gro und installation.

Field Configurator for Pressure & Temperature transmitter with Hart protocol

Pressure switches with junction box & cable glands suitable for High pressure side, set point 22 Kg/cm2 to 70 Kg/cm2. Proof Pressure : 200 Kg/cm2.

Pressure switches with junction box & cable glands suitable for High pressure side, set point 3 Kg/cm2 to 25 Kg/cm2. Proof Pressure: 200 Kg/cm2.

Supply of digital Indicator with cable glands and mounting accessories etc for density indication in field complete as per tender sp ecification.

Differential Pressure Transmitter with manifold valves and Cable Glands.Range max (0 to 3 kg/cm2).Smart type; accuracy 0.1% or bette r

Test Instruments

4 1/2 Digit DMM (True RMS)

Multifunction Calibrator with rechargable battery, charger, carry case, etc

Pressure Calibrator 0 - 20 bar (Portable), accuracy - 0.1%

Test Power Supply 0 - 60 V, 10 A 600 Watts, 19" rack mount, sleek 1U type

Micro processor based Temperature Calibrator; Range ambient to 300 deg C; accuracy 0.5%

LEL Controller (16 Channel & SIL-2 Certifed) as per tender specifications

Detectors

IR Based explosion proof & weather proof (Point type) Hydrocarbon detectors along with all mounting & other accessories as per tende r specifications.

Multi sensor detectors along with all mounting & other accessories asper the tender specifications

Response Indicators along with all mounting & other accessories as per the tender specifications.

Addressable Manual Call Point (for safe area) along with all mounting & other accessories as per the tender specifications.

Manual Call Point (Explosion Proof & Weather Proof) for hazardous areasalong with all mounting & other accessories as per the tender specifications.

Addressable Beacons for safe area along with all mounting & other accessories & instructions sign as per the tender specifications.

Beacons (Explosion Proof & Weather Proof) for hazardous areasalong with all mounting & other accessories as per the tender specifica tions.

Addressable Hooters / Horn / Strobe (for safe area) along with all mounting & other accessories as per the tender specifications.

Explosion Proof / Weather Proof Hooters (for hazardous area) along with all mounting & other accessories as per the tender specific ations.

"Isolators for isolating of signalling loop in case of any fault alongwith all mounting & other accessories as per the tender specifications."

Portable Gas Detector with controller, audio-visual alarm and suitable (intrisically safe) for hazardous area classified as classifi cation Class I, Div. I Group C&D as per API-RP-500 as per tender specification

Surge Protection Devices

Surge Protection Devices for analog signals from 3 wire Infrared Hydrocarbon Detectors & 3 wire UV/IR Flame Detectors

Cables & Junction Boxes

Flame proof and weather proof junction boxes including supplyof EP/WP double compression cable glands, plugs for unused cable entrie s including EP/WP certificates as per the tender specifications for UV/IR flame detectors, IR type hydrocarbon detectors & IS heat d etectors in hazardous areas.

Weather proof junction boxes including supply of double compression cable glands, plugs for unused cable entries including WP certif icates as per the tender specifications for various detectors in buildings.

Calibrator / testing kits

Calibration kit for Point type Hydrocarbon detectors with gas cylinder, regulator, hose pipe, flowmeter etc. along with required acc essories complete in all respect.

Testing Kit/Aerosol cans for Mutisensor detectors including one set of Fibreglass Telescopic Extension Pole 4.5 metres, Universal Re moval Tool, Aerosol Smoke Dispenser, Protective Carrying / Storage Bag

Installation, testing & commissioning of various types of detectors,laying of signalling cables (through conduit/ clamping on wall e tc), clamping / fixing of GI conduit in various building, pump shed etc for integration of detectors with existing Fire Alarm panel including all mounting accessories for support, junction boxes etc. as per the approved scheme to complete the work in all respects inclusive of supply of all consumables,cost of all materials, labour, painting services etc. as per specifications, drawings, Inter national Standard practices and the directions of Site Engineer/EIC. Job includesinstallation of all types of detectors, material et c

Multi Sensor Detectors & isolators

Response Indicators & Monitor modules

Manual Call Point (for safe area)

Beacons / Hooters / Horn / Strobe (for safe area)

Training on the supplied F&G system as per the tender specifications

Installation of explosion proof / flame proof junction boxes for marshalling of control / signalling cables, terminating the cables at field and control panel end, mounting the junction boxes, connecting to earthing grid by supplying and installing all the require d materials such as supporting structure, cement concrete, painting, GI wire etc.(excluding supply of the Junction Boxes) complete i n all respects as per specifications, approved drawings and direction of EIC / Site Engineerincluding all labour, tools, materials, glanding, ferruling etc.complete in all respects.

Installation of Infrared Hydrocarbon detectors (Point type / Open path type), terminating the cables at field and control panel end, connecting to earthing grid by supplying and installing all the required materials such as supporting structure, cement concrete, p ainting, GI wire etc.(excluding supply of the Hydrocarbon detector) complete in all respects as per specifications.

Installation of Explosion Proof & Weather Proof Manual Call Point/ Hooters/ Beacons in Hazardous area, terminating the cables at fi eld and control panel end, connecting to earthing grid by supplying and installing all the required materialssuch as supporting stru cture, cement concrete, painting, GI wire etc.(excluding supply of the Manual Call Point/ Hooter/ Beacon) complete in all respect as per specifications.

Supply & installation of miscelleneous installation material such as junction / terminal boxes for signal cable looping, surge prote ction devices, all types of cable glands, PVC conduit, clamping , fixing material and other installtion material, minor civil repair related to installation of detectors/laying of conduit & cables as per site requirement to complete the job in every respect

Supply of CAT6 cable (unarmoured)

Supervison, erection, testing & commissioning of SIL rated LEL detector panel, including termination of power & signalling cables, w iring of hydrocarbon detectors, including all interfacing with PLC system etc making all jobs complete as per drawings / specificati ons and acceptance of the system by Owner. This includes supply of all labour, consumables, tools,services rendered etc

Fire Alarm Repeat Panel to provide faithful indication of the the status of Main Fire Alarm Panel at a distance of upto 150 m.

Erection, testing & commissioning of Fire Alarm Repeat Panel to provide faithful indication of the the status of Main Fire Alarm Pan el at a distance of upto 150 m, energizing & testing of the complete system with simulation and also demonstration of working of the complete system,commissioning of the complete system including the cost of all materials, labour, consumables, equipments tools & t ackles as per the specifications & instructions of Site Engineer / EIC.

CCCPL CS INST FG-AMC|Chennai based Pipel

Annual Maintenance Charges for 5th year @7%

Annual Maintenance Charges for 4th year @6.5%

Annual Maintenance Charges for 3rd year @6%

Annual Maintenance Charges for 2nd year @5.5%

Annual Maintenance Charges for 1st year @5%

Bidder Name

Amount in Words

Sitra Infotech pvt. Limited

ABB India Limited

ABB India Limited

ABB India Limited