Annual Rate Contract for Providing, Laying Jointing testing and commissioning of pipe line allied works at various schemes under jurisdiction of Division Bhawanimandi District- Jhalawar

Providing, lowering, laying in trenches, aligning, fixing in position and jointing Ductile Iron (DI) ISI marked K-7 grade S&S pipes as per IS:8329-2000 (amended upto date), with internal cement mortar lining suitable for potable water with rubber ring (EPDM) joints as per IS:5382-1985 including all taxes (Central and local), transportation and freight charges, inspection charges, loading/ unloading charges, including cost of labour and material, specials (tees, bends, etc.) satisfactory hydraulic testing, disinfection etc. complete as per technical specifications and direction of Engineer-in-charge. (excluding earth work) Note : Providing and fixing of all requisite specials as per drawing, design and layout are inclusive in RM measurement of the item and shall not be paid separately. (PHED BSR 1.1/2023) (Revised)

100 mm dia DI pipes class K-7

150 mm dia DI pipes class K-7

200 mm dia DI pipes class K-7

250 mm dia DI pipes class K-7

300 mm dia DI pipes class K-7

350 mm dia DI pipes class K-7

400 mm dia DI pipes class K-7

Providing, lowering, laying and jointing in trenches, standard lengths HDPE ISI marked pipes of following grade and nominal diameter as per IS-4984: 1995 (amended upto date) with necessary jointing material like mechanical connectors, i.e. thread/insert joint/ quick release coupler joint/compression fitting joint or flanged joint and specials jointing pipe by butt fusion/ electro fusion welding method including all taxes (central and local) transportation and freight charges, inspection charges, loading/unloading charges stacking of pipes, including cost of labour and material, specials (Tee, bend etc.), satisfactory hydraulic testing, disinfection etc. complete as per technical specification and direction of engineer in charge of follwoing class & diameter (excluding earth work) Note :- Providing and fixing of all requisite special as per drawing, design and layout as per inclusive in RM measurement of the item and shall not be paid separately. Supply upto 110 mm dia. in coil & above 110 mm dia straight length in 6 M. (PHED BSR 1.4/2023) (Revised)

90 mm dia HDPE pipes PE 80, PN 6

110 mm dia HDPE pipes PE 80, PN 6

125 mm dia HDPE pipes PE 80, PN 6

140 mm dia HDPE pipes PE 80, PN 6

160 mm dia HDPE pipes PE 80, PN 6

Earth work in excavation by mechanical means (Hydraulic Excavator )/ manual means in trenches of required width and gradient for laying and jointing of pipe line including excavation for sockets, and dressing of sides, ramming of bottoms, depth up to 1.5 Mtr. including taking out the excavated soil, and then returning the soil as required in layers not exceeding 20cm in depth including consolidating each deposited layer by ramming, watering etc. and disposal of surplus excavated soil as directed within a lead of 50 Mtr. including required all safety provisions etc.: All kinds of soil

Earth work in excavation by mechanical means (Hydraulic Excavator )/ manual means in trenches of required width and gradient for laying and jointing of pipe line including excavation for sockets, and dressing of sides, ramming of bottoms, depth up to 1.5 Mtr. including taking out the excavated soil, and then returning the soil as required in layers not exceeding 20cm in depth including consolidating each deposited layer by ramming, watering etc. and stacking serviceable material for measurements and disposal of unserviceable material as directed, with in a lead of 50 Mtr. including all safety provisions required .:

Ordinary rock

Hard rock (requiring blasting)

Hard rock(blasting prohibited)

Add extra for trenches for every additional lift over item no 4.3

Above 1.5 mtr and up to 3.0 mtr.

Above 3.0 mtr and up to 4.5 mtr.

Dismantling of cement concrete pavement for pipe line and chambers by mechanical means using pneumatic tools, cutting the peripheral edge by CC cutter, breaking to pieces not exceeding 0.02 cum in volume and stock piling at designated locations and disposal of dismantled materials up to a lead of 1000 meters. Measurement for dismantled trench to be made as per standard trench width specified in tender document and no extra payment shall be made be made for trench width more than specified, re-handling of material/earth to complete the tasks as per technical specification and scope of work. (Revised PHED BSR 2023 Item no. 4.5)

Dismantling of flexible pavement for pipe line and chambers by mechanical means using pneumatic tools, breaking to pieces not exceeding 0.02 cum in volume and stock piling at designated locations and disposal of dismantled materials up to a lead of 1000 meters. Measurement for dismantled trench to be made as per standard trench width specified in tender document and no extra payment shall be made be made for trench width more than specified, re-handling of material/earth to complete the tasks per technical specification and scope of work. (Revised PHED BSR 2023 Item no. 4.6)

Bituminous courses

Granular courses

Providing and laying in position cement concrete M10 grade nominal mix 1:3:6 (1 Cement : 3coarse sand : 6 graded stone aggregate 40 mm nominal size) in base course complete including all material, labour, machinery, lighting, guarding for road restoration work in trenches of pipe line and chamber work. Measurement for CC work to be made as per standard trench width specified in tender document and no extra payment shall be made be made for trench width more than specified, complete work as per technical specification and scope of work.(Revised PHED BSR 2023 Item no. 4.7)

Providing and laying in position cement concrete in specified grade over prepared base course complete including finishing, curing, all material, labour, machinery, lighting, guarding for road restoration work in trenches of pipe line and chamber work. Measurement for CC work to be made as per standard trench width specified in tender document and no extra payment shall be made be made for trench width more than specified, complete work as per technical specification and scope of work.(Revised PHED BSR 2023 Item no. 4.8)

M20 grade Nominal Mix 1: 1.5: 3 (1 cement : 1.5 coarse sand : 3 graded stone aggregate 20mm nominal size).

Plain cement concrete pavement of M-30 Grade

Removing & Re-fixing of Precast concrete interlocking blocks for laying of pipe line by manual method, stacking of serviceable & non serviceable material separately, disposal of dismantled material lead up to 50 mtr. The C.C. interlocking paving blocks be laid on average 25 mm thick bed of coarse sand and the joints to be filled with fine sand. Laying procedure on compacted sub base as defined. Complete job is to be executed as per the directions of Engineer in charge. The rates to be inclusive of fixing of 70 percent reusable precast concrete interlocking block and cost of required new precast concrete interlocking block against damaged, including all lead and lift as per Technical specifications. (Interlocking block manufactured by fully computerized automatic stationery hydraulic vibro pressed machine & full computerized automatic batching plant of class A-1 as per BS:6717-2001. Tensile splitting strength and breaking load as per BS: 6717-2001 Colour: Grey cement natural colour. Variation in Dimension : Less than 1.6 mm Variation in thickness: Less than 3.2 mm) Note: If existing precast block used more than 70%, than for every 1% use above 70%, deduction of 1% in cost shall be done for every 1% use above 70%. (Revised PHED BSR 2023 Item no. 4.9)

60 mm thick.

80 mm thick.

100 mm thick

Dismantling/ Expansion Joints

Providing, lowering, laying, aligning, fixing in position and jointing CI dismantling joint (Suitable for Sluice valves etc.) as per IS specifications complete of the following sizes including all jointing material, cost of all labour, testing and commissioning Technical Specifications and as per direction of Engineer. Class PN 1.0

80 mm dia

100 mm dia.

125 mm dia.

150 mm dia.

200 mm dia.

250 mm dia.

300 mm dia.

Providing, lowering, laying, aligning, fixing in position and jointing MS dismantling joint (Fabricated Steel) as per IS specifications complete of the following sizes including all jointing material, cost of all labour, testing and commissioning Technical Specifications and as per direction of Engineer.(Revised PHED BSR 2023 Item no. 6.18)

80 mm dia

100 mm dia.

125 mm dia.

150 mm dia.

200 mm dia.

250 mm dia.

300 mm dia.

Valves and Appurtenances

Providing, lowering, aligning, fixing in position in pipe line, CI D/F Sluice valves straight and pocket less body passage of approved make of following Pressure rating & dia complete, confirming to IS:14846 (amended up to date) and of following specifications: Body, Bonnet, Wedge, Gland, Thrust Plate, Cap & Hand wheel of Grey cast iron of IS:210/ FG200 Stem - AISI- 410 ,Body Seat ring, Wedge facing ring & Bushes - LTB2/ SS , Face to face dimensions as per IS 14846/2000 (amended up to date) ,Epoxy ( Non-Toxic- suitable for drinking water) applied inside and outside, Flanges Drilled as per IS 1538. Nut-Bolt confirming to IS:1363 and IS: 1367/ CS/ galvanised steel Insertion rubber of black EPDM 6mm thick . Sluice valves including all jointing & jointing material, labour, testing and commissioning along with pipe line as per Technical Specifications and as per direction of Engineer-in-charge. Note: Rates are exclusive of tail piece/ dismantling joints and earth work.

Manually Operated CI Sluice valve of Class PN-1.0

400 mm with Gear

Providing, lowering, aligning, fixing in position in pipe line, CI double flanged swing type Non Return Valves (NRV) of approved make of following Pressure rating & dia complete, confirming to IS: 5312 (part -1)/ 2004 (amended up to date) and of following specifications: Body, Cover & disc of Grey cast iron of IS:210/ FG200. Face to face dimensions as per IS 5312 (part -1):2004 , Flanges Drilled as per IS:1538. Epoxy (Non-Toxic & suitable for drinking water) applied on body, cover and disc inside and outside . Body seat ring of SS/CS Door face ring - EPDM/ Neoprene (food grade quality) ,Shaft of SS- AISI- 410 ,Hinge Malleable cast iron / SS AISI 316 ,Bonnet Gasket EPDM, Bush- Leaded tin Bronze/ PTET, Gasket EPDM/NBR ,Nut-Bolt as per IS:1363 and IS: 1367 (galvanised steel) ,Insertion rubber of black EPDM 6mm thick. Suitable support structure as per directions of EIC including jointing & jointing material, labour, testing and commissioning along with pipeline as per Technical Specification & as per direction of Engineer-in-charge. Note: Rates are exclusive of tail piece/ dismantling joints and earth work.

Class PN 1.0

80 mm dia

100 mm dia

125 mm dia

150 mm dia

200 mm dia

250 mm dia

300 mm dia

Providing, lowering, aligning, fixing in position and Jointing in pipe line, CI Double Acting Kinetic Air Valve with isolating Sluice Valve of approved makes for following pressure rating & dia complete, confirming to IS: 14845-2000 (amended up to date) and of following specifications: Body , Cover and Cowl - Grey Cast Iron as per IS:210- FG 200 ,Float - Stainless Steel AISI 304 / IS: 3444 , Float Guide- HBT1.HP Orifice- HTB2/ SS,Body seat ring - Leaded tin bronze/ SS .Seal ring and face ring - EPDM/NBR ,Ends flanged according to IS 6418,Fastners - CS, Epoxy paint inside outside of food grade safe for drinking water ,Valves including all material, labour, testing and commissioning as per Technical Specifications and as per direction of Engineer in charge. Note: Rates are exclusive of connecting tee, pipe piece and earth work.

Class PN 1.0

Providing, lowering, aligning, fixing in position in pipe line at work site, DI D/F Resilient seated (soft seated) Sluice Valves (Gate Valves) , Vacuum tight(bubble tight), straight and pocket less body passage of approved make of following class & dia complete confirming to BS-EN-1171/ AWWA C-509 and of following specifications: Body & bonnet of Ductile cast iron of grade GGG40/GGG50 as per DIN 1693 or GR SG-400/12 as per IS 1865 or equivalent grade as per IS :3896-part2-1985 and subsequent revisions, Wedge of same material as body & shall vulcanised rubber lined with EPDM (food grade quality) and seals of NBR Face to face dimensions as per BS 5163-89/ IS 14846/2000 (amended up to date) /Din 3202 F4, Stem/ spindle of SS AISI 316/410 Electrostatic epoxy powder(EP-P)/ Fusion bond epoxy ( Non-Toxic- suitable for drinking water) coated with minimum thickness of 250 microns inside and outside, Drilled as per IS 1538. Nut-Bolt confirming to IS:1363 and IS: 1367 (Galvanised steel) Insertion rubber of black EPDM 6mm thick. Suitable support structure as per directions of EIC, Sluice valves including all jointing & jointing material, labour, testing and commissioning along with pipe line as per Technical Specifications and as per direction of Engineer-in-charge. Note: Rates are exclusive of tail piece/ dismantling joints and earth work.

Manually Operated Resilient Seated Sluice Valves of Class PN 1.6

80 mm dia

100 mm dia

125 mm dia

150 mm dia

200 mm dia

250 mm dia

300 mm dia

Construction of RCC Sluice valve chamber for different type of valves including earthwork excavation, 100mm PCC M15 as levelling course, RCC M25 grade for base slab, side wall & cover slab , including cost of steel reinforcement , form work, Pre-cast slabs, plastic encapsulated CI/MS Foot Rest, MS flats for the support of pre-cast, proper curing of concrete work complete in all respect as per specifications and standard drawings and as per direction of Engineer-in-Charge.

For Class-A loading

Sluice valve chamber of size1.13m x0.85m x1.27m for pipe size-upto100mm

Sluice valve chamber of size1.17m x0.95m x1.415m for pipe size-from 125-to-150mm

Sluice valve chamber of size1.26m x1.185m x1.82m for pipe size-from 200-to-300mm

Sluice valve chamber of size1.39m x1.43m x2.185m for pipe size-from 350-to-450mm

Construction of RCC pillar for following size of air valves including earthwork excavation, RCC M25 grade for base slab, vertical pillar, including cost of steel reinforcement ,GI (class-B)/MS vertical pipe, form work, proper curing of concrete work complete in all respect as per standard specifications and drawings and as per direction of Engineer-in-Charge.

Air valve pillar for air valves size of 80mm dia

Air valve pillar for air valves size of 100mm dia

Air valve pillar for air valves size of 150mm dia

Air valve pillar for air valves size of 200mm dia

Providing, lowering, aligning, fixing in position in pipe line, DI D/F resilient seated (soft seated) Swing type Non Return Valve of approved make of following Pressure rating & dia complete, generally confirming to IS: 5312 (part -1)/ 2004 (amended up to date) and of following specifications: Body, Bonnet & disc of Ductile cast iron of grade GGG40/GGG50 as per DIN 1693 or GR SG-400/12 as per IS 1865 or equivalent grade as per IS :3896-part2-1985 and subsequent revisions, Face to face dimensions as per IS 5312 (part -1):2004 Drilled as per IS:1538. Electrostatic Epoxy Powder(EP-P) / Fusion Bonded Epoxy (Non-Toxic & suitable for drinking water) coated with minimum thickness of 250 micron applied on body, cover and disc inside and outside . Disc seal ring of EPDM/ Neoprene (food grade quality) and disc seal retaining ring of SS/CS.Shaft of SS- AISI- 410, Hinge SS AISI 316/410 ,Bonnet Gasket EPDM ,Bush- Brass with EPDM/NBR "O "ring seal Nut-Bolt confirming to IS:1363 and IS: 1367 (galvanised steel) Insertion rubber of black EPDM 6mm thick. Suitable support structure as per directions of EIC including jointing & jointing material, labour, testing and commissioning along with pipeline as per Technical Specification & as per direction of Engineer-in-charge. Note: Rates are exclusive of tail piece/ dismantling joints and earth work.

Class PN 1.6

80 mm dia

100 mm dia

125 mm dia

150 mm dia

200 mm dia

250 mm dia

300 mm dia

350 mm dia

400 mm dia

450 mm dia

500 mm dia

600 mm dia

Providing, lowering, aligning, fixing in position in pipe line, DI double flanged resilient seated Dual plate check valve of approved make of following Pressure rating & dia complete, as per API: 594/ API: 598 and of following specifications: Body & Bonnet of Ductile cast iron of grade GGG40/GGG50 as per DIN 1693 or GR SG-400/12 as per IS 1865 or equivalent grade as per IS :3896-part2-1985 and subsequent revisions, Disc / plates - SG-400/12 or CF-8M,Face to face dimensions as per API: 594 , Flanges Drilled as per IS:1538. Electrostatic Epoxy Powder(EP-P) / Fusion Bonded Epoxy (Non-Toxic & suitable for drinking water) coated with minimum thickness of 250 micron applied on body and cover inside and outside . Disc seal ring of EPDM/ Neoprene (food grade quality) and disc seal retaining ring of SS/CS. Shaft of SS- AISI- 410 , Hinge SS AISI 316/304,Spring SS AISI 316/304,Bonnet Gasket EPDM ,Bush- Brass with EPDM/NBR "O "ring seal, Nut-Bolt confirming to IS:1363 and IS: 1367 (galvanised steel) , Insertion rubber of black EPDM 6mm thick .Suitable support structure as per directions of EIC including jointing & jointing material, labour, testing and commissioning along with pipeline as per Technical Specification & as per direction of Engineer-in-charge. Note: Rates are exclusive of tail piece/ dismantling joints and earth work.

Class PN 1.6

80 mm dia

100 mm dia

125 mm dia

150 mm dia

200 mm dia

250 mm dia

300 mm dia

350 mm dia

400 mm dia

450 mm dia

500 mm dia

Providing, lowering, aligning, fixing in position and Jointing in pipe line, DI Body Flanged End Tamper proof Kinetic Air Valve of approved makes of following pressure rating and dia and as per following specifications: Governing standard - AWWA C512/ IS:14845:2000(amended up to date) Body, High pressure cover , Low pressure cover, Cowl and Joint support ring - Ductile cast iron of grade GGG40/GGG50 as per DIN 1693 or GR SG-400/12 as per IS 1865, Float- LP ball & HP ball : AISI 304 stainless Steel, Seat ring & Gasket - EPDM/NBR ,HP Orifice & HP orifice plug : Bronze/ SS ,Bush: Bronze ,Flanges as per IS/ BS, Drilled as per IS:1538. Electrostatic Epoxy Powder(EP-P) / Fusion Bonded Epoxy (Non-Toxic & suitable for drinking water) coated with minimum thickness of 250 micron applied on body & cover inside and outside fasteners - CS/ Galvanised steel, Outlet of big orifice will have a screen to prevent Tamper of float, with DI metal seated D/F Non rising stem Sluice Valves as per (IS: 14846 amended up to date) PN 1.6 ratings Valves including all material, labour, testing and commissioning as per Technical Specifications and as per direction of Engineer in charge. Note: Rates are exclusive of connecting tee, pipe piece and earth work.

Class PN 1.6

40 mm dia

50 mm dia

80 mm dia

100 mm dia

150 mm dia

200 mm dia

Providing, lowering, aligning, fixing in position and Jointing in pipe line, combination Air Release Valve Kinetic type with single chamber housed Double orifice and have 3 functions, large Air exhaust, small Air venting and large air intake during vacuum of pipeline of approved makes of following pressure rating and dia and as per following specifications: Governing standard - AWWA C512 ,Body and bonnet of Ductile cast iron of grade GGG40/GGG50 as per DIN 1693 or GR SG-400/12 as per IS 1865,Float & internal trim: AISI 304 stainless Steel, Seat ring & Gasket - EPDM/NBR Drilled as per IS:1538. Electrostatic Epoxy Powder(EP-P) / Fusion Bonded Epoxy (Non-Toxic & suitable for drinking water) coated with minimum thickness of 250 micron applied on body & cover inside and outside Fasteners - CS/ Galvanised steel ,Outlet of big orifice will have a screen to prevent Tamper of float, Big orifice size should be equal or larger than the inlet flange bore, for fully comply with AWWA C512. ), Valve including all material, labour, testing and commissioning as per Technical Specifications and as per direction of Engineer in charge. Note: Rates are exclusive of connecting tee, pipe piece and earth work.

Class PN 1.6

50 mm dia

80 mm dia

100 mm dia

150 mm dia

200 mm dia

Providing Household Tap Connection as per technical specification and approved drawing as per relevant IS code (amended up to date) from uPVC/DI/AC/MS/GI pipe line up to consumer meter/premises by using PP/MS saddle piece (Complete job).This job includes digging out suitable size of pits and trench for laying service line in all kinds of soil (excluding road); depositing and refilling of pit & jhiri with watering & ramming /compacting in layers and disposal of surplus excavated soil as directed with in a lead of 100 meter ; providing & fixing of all fitting duly approved in accordance with specification for potable water including MS/PP saddle piece, gunmetal ferrule 4.0 mm , GM Full-way Valve (IS:778 Mark) or ball valve (min. weight 165 gm) and specials, below ground level 20 mm nominal dia MDPE pipe PE 80 PN 16 as per ISO 4427 / 20 mm nominal dia PPR-C (Three layered) pipe PN16 SDR 7.4 (IS:15801:2008) (ISI mark) and above ground level using 20 mm dia PPR-C pipe with standard PPR fittings/ 15 mm dia GI pipe with fittings in the premises for fixing a tap / meter box (excluding) ,including accessories with flushing, cleaning, disinfecting and testing of pipe line complete required for making of service connection complete in all respect including labour charges . The service line should be laid at least 45 cm below ground level. Note: Road cut and restoration is not part of this item and paid separately.

For connection with 20 mm dia MDPE/PPR-C pipe length up to 05 mtr.

P & F Bib cock (IS : 781 mark), superior quality of approved make , brass 400 gm, 15 mm nominal bore.

MS Specials

Providing and fixing of flanged/ plain ended MS Specials made from MS sheet strips of relevant IS specification of approved thickness by welding, lowering, laying, aligning, fixing in position at all level/ depths in trenches complete including all taxes, material, labour, inside lining, outside coating, testing and commissioning along with pipe line as per technical specifications and direction of Engineer-in-charge.

MS pipe specials up to 600mm dia (with minimum 5mm thickness sheet)

Please Enable Macros to View BoQ information