REPAIR AND SERVICES OF DG SETS AND CONNECTED WORKS AT MIL STATION TALBEHAT

Amount

Periodical Maintenance of DG set as per Manufacturer recommendation of the following DG sets installed at various location and various capacity complete all as specified and directed by Engineer-in-Charge

DG St 200 KVA Capacity (Make Kirloskar Cummins , Location: Water point zone A

DG St 82.5 KVA Capacity (Make Kirloskar , Location: Water point zone A

DG St 62.5KVA Capacity (Make Kirloskar , Location. Signal Coy

DG St 50 KVA Capacity (Make Kirloskar , Location. Amn Dump, Section Hospital

DG St 40 KVA Capacity (Make Kirloskar , Location. Pump House 9A

DG St 25 KVA Capacity (Make Kirloskar , Location. Section Hospital

Note: Item S.No. 1.01 to 1.06 (a). Checking the fanbelt, Fuel, Oil filter, Air Filter, FIP performance, FIP Oil level, Tappet clearence, Adjustment of fuel pump timing, Tighting of base bolt nuts, Battery distilled water level, vibration damper mounting, radiator, radiator hose, Panel board cable connection tighting and apply petrolium jelly in battery terminal poles and charging (b) Skilled labours and tools for maintenance/check repairs/replacement is deemed to be included in the rate quoated by the contractor. (c ). Replacement of spares. Coolants, Distilled water, Engine Oil, Fuel &Oil and Air filter shall be measured under relevant items & Minor spares which rate below Rs. 300 include in this items of nature. (d). Mechanic must be skilled and must have knowledge of maintenance of DG sets and attending minor and Major fault when it arise.

Disconnecting, removing and dismantling radiator assembly from the following capacity Genset and descaling the radiator throughly with CTS soultion/any other chemical solvent agent as approved by he Engineer-in-Charge, Stopping the leakeage at place copper cores and fins by brazing scrapping the existing Oil paint, dusting and painting the radiator with enamel paint etc reinstallaing and commissioning all as directed by Engineer-in-Charge

DG St 200 KVA Capacity

DG St 82.5 KVA Capacity

DG St 62.5KVA Capacity

DG St 50 KVA Capacity

DG St 40 KVA Capacity

DG St 25 KVA Capacity

Disconnecting the current discharged battery capacity of 12V 80/92/100 AH from DG Set, taking in to battery charging work shop, draining out the complete electrolyte soultion from battery, filling up the new electrolyte soultion to the required level, charging the battery, testing the battery for correct specific gravity bringing back to the loction, connecting the DG set, start the engine for satisfactory function all as directed by Engineer-in-Charge

All as per item Sl.No. 3.00 here in before but 180 AH

Draining out the existing diesel from the tank from the following capacity DG Set. Kept as side for repouring, taking down the complete fuel tank of any capacity from its position after disconnecting all the fuel lines, carryout cleaning work with soultions , removing the dust and foreign materials from the tank, drying the tank, blow with air painting and carryout recalibration of diesel tank to the specified level including replacement of PVC level pipe, refix the tank in its original position, connecting all the removed fuel connections, refilling the kept diesel back to the tank carefully, remove air from the fuel connections, start the DG set and test for satisfactory function all as directed by Engineer-in-Charge Note: Replacement of PVC Nylon braided hose along with suitable adjustable clip if required shall be measured and paid separately.

DG St 200 KVA Capacity

DG St 82.5 KVA Capacity

DG St 62.5KVA Capacity

DG St 50 KVA Capacity

DG St 40 KVA Capacity

DG St 25 KVA Capacity

Servicing of DG Set control panels cleaning with blower, Cleaning with CTC, Replacement of damaged lugs. Deteriorated copper wiring, check the power contactors. Rectifying of loose connections, removing contactors and cleaning the points, refixing it in its original position complete all as specified and directed by Engineer-in-Charge. Note. Spares shall be measured under relevant items.

On& Off bush button

Oil temperature gauge with flexible pipe and connected accessories

Water Temperature gauge with flexible pipe and connected accessories

Oil Pressure gauge with flexible pipe and connected accessories

Voltmeter as per existing size connected items a per sample

Ammeter as per existing size connected items a per sample

Frequency meter as per existing size connected items a per sample

LED Indicator lamps with holder

Fuse alongwith backlight fuse carrier as per existing sample

Ignition key along with start bush button

Digital Hours meter along with connected accessories

DC Ammeter

MCCB 415V, 4 pole, 16 KA 63 A Capacity

MCCB 415V, 4 pole, 16 KA 100 A Capacity

MCCB 415V, 4 pole, 16 KA 125 A Capacity

MCCB 415V, 4 pole, 16 KA 160 A Capacity

MCCB 415V, 4 pole, 16 KA 200 A Capacity

MCCB 415V, 4 pole, 16 KA 250 A Capacity

MCCB 415V, 4 pole, 16 KA 320 A Capacity

M&L for replacing the existing damaged/bulged radiator flexible rubber hose for the following capacity DG sets insalled at various installation and replaced with new radiator flexible hose with circular fully adjustable hose clip complete all as specified and directed by the Engineer-in-Charge

DG St 200 KVA Capacity

DG St 82.5 KVA Capacity

DG St 62.5KVA Capacity

DG St 50 KVA Capacity

DG St 40 KVA Capacity

DG St 25 KVA Capacity

Taking down the existing worn out Fan belt (V Belt) for the following capacity installed at various installation and replaced with new fan belt complete all as specified and directed by the Engineer-in-Charge

DG St 200 KVA Capacity

DG St 82.5 KVA Capacity

DG St 62.5KVA Capacity

DG St 50 KVA Capacity

DG St 40 KVA Capacity

DG St 25 KVA Capacity

M&L for E/M installation Machinery details sign board single side Acrylic sign board made by strong adhesive back finish support with stickering letters of and fixed with metallic screw with washer, board size, letter size as per site requirement direction given by Engineer-in-Charge Note: (i). Marking of the letters/Machinery data as per the direction given by the Engineer-in-Charge

Supply and lay Synethetic insulating mat 1100 V of size 2mx1mx10 mm thick in DG Set installation

Disconnecting the fan belt and electrical connecetion,Taking down the existing defective Alternator/Dynamo from DG set 12 V Capacity installed at various installation and replacement of work out spare parts like armature, rotor,commutator,carbon brushes. Diodes, wiring the alternator/dynamo refixing in same postion and testing complete all as specified and directed by the Engineer-in-Charge

All as per item Sl.No. 11.00 here in before but 24V

Disconnecting the electrical connection from DG set control panel and taking down the existing defective Self starter motor 12 V Capacity installed at various installation and dismantling replacement of work out spares like Armature coil, Rotor Coil, Bendex drive, Solinoid switch, connectors and refixing in same position and testing complete all as specified and directed by the Engineer-in-Charge

All as per item Sl.No. 13.00 here in before but 24V

Disconnecting the in and drain out water and connection from radiator , Taking out the existing defective water pump assy from DG set installed at various insallation and capacity, dismantling the water pump and replacement of working spare parts line MS Shaft, Water seal, water proof sealed ball bearings and impeller alongwith gasket and refixing the same in position and testing complete all as specified and directed by the Engineer-in-Charge

DG St 200 KVA Capacity

DG St 82.5 KVA Capacity

DG St 62.5KVA Capacity

DG St 50 KVA Capacity

DG St 40 KVA Capacity

DG St 25 KVA Capacity

Material and labouur for disconnecting elecrical and mechanical connection of the following Capacity alternator 415V, 50Hz removing from foundation/diesel engine coupling , dismantling the alternator in parts and cleaning the field and rotor coil using air blower, Checking the winding coil in and out side, Re-varnishing the rotor and field winding coil and applying the bactol on the winding coil with super varnish, heating the winding at appropriate tempeature to achive required insulation resistance with out damaging the parts, replacement of drivingg and non-driving end bearings, cleaning, greasing, reassembling/installing/connecting and testing with megger for insulation resistance etc as directed by the Engineer-in-Charge

DG St 200 KVA Capacity

DG St 82.5 KVA Capacity

DG St 62.5KVA Capacity

DG St 50 KVA Capacity

DG St 40 KVA Capacity

DG St 25 KVA Capacity

DG St 200 KVA Capacity

DG St 82.5 KVA Capacity

DG St 62.5KVA Capacity

DG St 50 KVA Capacity

DG St 40 KVA Capacity

DG St 25 KVA Capacity

Taking down the existing defective injector and fule injection pump (FIP) for the following capacity DG set installed at various installation and replacement of work out spares line delivery valves, Nozzles, bearings. Fly weight, packing kit and copper washer kit and recalibration of FIP and refixing in same position and testing of full load checking of pressure complete all as specified and directed by Engineer-in-Charge

DG St 200 KVA Capacity

DG St 82.5 KVA Capacity

DG St 62.5KVA Capacity

DG St 50 KVA Capacity

DG St 40 KVA Capacity

DG St 25 KVA Capacity

M&L for removing defective/unserviceable Automatic voltage Regulator (AVR) and replaced the same existing capacity from Genset 25 to 50 KVA Capacity

All as per item Sl.No. 19.00 here in before but 62.5 to 90 KVA Capacity Genset

All as per item Sl.No. 19.00 here in before but 200 KVA Capacity Genset

M&L for replacing the wornout /damaged/unservieable carbon brushes slip ring type in alternator of capacity 25 to 90 KVA DG set including all necessary connected works all as directed by Engineer-in-Charge

M&L for replacing the damaged battery lead with copper terminals approximately 2.5 M length including apply petrolioum jelly over the battery pole and terminals all as directed by Engineer-n-Charge

M&L for replacing the old unserviceable/damaged/brocken battery terminals (Nagetive & Positve) including brazing work and apply petrolioum jelly over the battery pole and terminals all as directed by Engineer-in-Charge

M&L for recosting the12VC battery terminal pole (Nagetive & Positve) as per site requirment complete all as specified and directed by the Engineer-in-Charge

Supply and fix in replacement of the following spares during repairs :-

Oil fiter suitable for 200 KVA Capacity Genset

Oil fiter suitable for 82.5 KVA Capacity Genset

Oil fiter suitable for 62.5 KVA Capacity Genset

Oil fiter suitable for 50KVA Capacity Genset

Oil fiter suitable for 40 KVA Capacity Genset

Oil fiter suitable for 25 KVA Capacity Genset

Fuel filter suitable for 200 KVA Capacity Genset

Fuel filter suitable for 82.5 KVA Capacity Genset

Fuel filter suitable for 62.5 KVA Capacity Genset

Fuel filter suitable for 50KVA Capacity Genset

Fuel filtersuitable for 40 KVA Capacity Genset

Fuel filter suitable for 25 KVA Capacity Genset

Air Filtersuitable for 200 to 50 KVA Capacity Genset

Engine Oil 20W -40, Make: Castrol/HP/BP/Kirloskar

Petrolium Jelly

Bearing Grease

Radiator Coolent

Radiator Cap/cover suitable for existing size/capacity of Gensets

Battery 12 V 180 AH Make: Exide Xpress/Amoran/Amco/Kirloskar

Battery 12 V 80 AH Make: Exide Xpress/Amoran/Amco/Kirloskar

Note :- Debris obtained from all items should be removed in low lying areas as directed by Engr-in-charge out of MOD Land. (Rates quoted for items are deemed to be included for this, where removal of debris in the items is not considered.)

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