REPAIR/MAINTENANCE OF EOT CRANES, HOT CRANES, DRIVE CONTROLLERS AND CONNECTED MISCELLANEOUS WORKS INSTALLED AT DRDL, ASL AND NGARM AREA UNDER GE (I) RND KANCHANBAGH, HYDERABAD

Amount

Material and labour for conducting the load and deflection test to EOT/HOT cranes by the lift inspector operated by the state Govt. for following capacities and submitting test report to the GE through Engineer-in-charge. Note (i): Load blocks for testing of cranes shall be provided by the contractor under his own arrangement including transportation to and from the site and the cost for the same is deemed to be included in quoted rate. (ii) The load carrying slings should be tested prior to load test and the test certificate with all parameters should be signed by the safety officer & Engineer-in-Charge.

30 Ton capacity

20 Ton capacity

10 Ton capacity

7 Ton capacity

05 Ton capacity

03 Ton capacity

02 Ton capacity

01 Ton capacity

Periodical examination, normal and routine maintenance including cleaning/greasing & oiling of all wherever applicable parts like Wheels, Girder, Wire rope, Hook block, Hook, Bumper, Walkway, Trolley, Hoist, Hoisting motor, Hoisting gear, ropedrum, loadbeam, buffer, LT & CT etc., corrective maintenance of trouble free working of all electrical connections in panels/wiring/contactor/drive/fuse link/MCB, Terminal, Bus bars testing and functioning of all parameters like CT/LT and Hoisting checking and functioning of gear box, push buttons/station limit switches on both of CT & LT, radio remote control switches also included topup gear oil/lubrication system & greasing of all ratating parts wherever applicable, repair and replacement of spares in place of old unserviceable items of EOT cranes/HOT/EOT flame proof cranes of any model of various spares for the following capacities and all as specified and directed. Note : (i) Spares required to maintain the cranes will be measured and paid separately as supply only under relevant item. (ii) Labour element required for spares are deemed to be included in rate quoted. Note: EOT crane inspection to be carried out by authorised crane Technician of OEM, once every month. (iii) EOT crane inspection to be carried out by authorised crane technician of OEM once three month and submitted to Engr-in-charge without failing to submit the report from the authorsied technician double the rate quoted would be recoverd from the quoted rate of each crane job. (iii) Each job is done quaterly. (iv) Job should only measured and paid after informing JE/ Engr-in-Charge before starting job.

30 Ton capacity - 02 Nos

20 Ton capacity - 01 Nos

10 ton capacity - 06 Nos

10 ton capacity flame proof - 02 Nos.

7 ton capacity -01 Nos.

5 ton capacity - 10 Nos.

5 ton capacity flame proof - 04 Nos.

3 Ton capacity - 13 Nos

01 Ton & 02 Ton capacity - 13 Nos.

M&L for 20Ton and 7 ton EOT crane synchronization of 2 cranes controlling panel by 1 radio remote control system connected to the existing 2 panels including control wiring system with connected items testing & commissioning of radio remote control to synchronization of 2 cranes all control switch operated with the remote control system at a time without any failure. Inspection of all control switches to be checked in front of approved crane OEM signed by User and copy to be submitted for Engr-in-charge without any fail.

M&L for 30 Ton EOT crane synchronization of 2 cranes controlling panel by 1 radio remote control system connected to the existing 2 panels including control wiring system with connected items testing & commissioning of radio remote control to synchronization of 2 cranes all control switch operated with the remote control system at a time without any failure. Inspection of all control switches to be checked in front of approved crane OEM signed by User and copy to be submitted for Engr-in-charge without any fail.

Rewinding of Thruster motor of crane upto 10 Ton capacity with super enamelled copper conductor of same existing gauge complete items as used in existing including dismantalling old from site and transportation all as directed by engr in charge.

Rewinding of Thruster motor of crane from 20Ton to 30 ton capacity with super enamelled copper conductor of same existing gauge complete items used in existing including dismantalling old from site and transportation all as directed.

Renewal of burnt out control wiring for 5 to 10 Ton crane with suitable size of copper cable and replacement of connectors, lugs, fuses etc and testing complete all as directed.

Material and labour for painting of following capacity cranes complete parts such as girders, gantry, cross travel trolley, motors, panels, platform etc complete with one coat of existing colour after preparation of surfaces complete all as directed. Make of paint:- Asian/Nerolac/Berger

30 and 10 Ton capacity EOT crane

5 Ton capacity EOT/HOT crane

1 Ton to 3 Ton capacity EOT/HOT crane

Supply only thruster break oil for hydralic thruster break for long/cross travel/Hoist,

Supply only electro magnetic break with break drum for break disk or break coil of any size/type .

Supply only steel wire rope flexible type 6 sqmm for pendent push button box with necessary clamps/clips etc.

Supply only Main Hoist steel wire rope (as per existing size) suitable to 2 to 5 Ton EOT crane of adequate length and size including accessories.

Supply only Main Hoist steel wire rope (as per existing size) suitable to 6 to 10 Ton EOT crane of adequate length and size including accessories.

Supply only Main Hoist steel wire rope (as per existing size) suitable to 20 Ton EOT crane of adequate length and size including accessories.

Supply only Main Hoist steel wire rope (as per existing size) suitable to 30 Ton EOT crane of adequate length and size including accessories.

Supply and fixing in repairs chain pully suitable for existing size of HOT crane upto 3 ton complete all as specified and directed.

Material and labour for taking the gear box mechanism with necessary equipments carefully without any damaging and taking out to the authorised workshop/OEM serivice center if necessary or repair/replacement of gear oil, oil seal, pinion, reduction pinion, main gear, seconday reduction gear, shaft, bearing, coupling and other spares as required for proper functioning and refixing the same in its original position making all connections testing all parameters like CT & LT suitable upto for 5 ton cranes and complete all as specified and directed. Note : Including transportation to and from the site and the cost for the same is deemed to be included in quoted rate.

All as per item No. 37 here-in-before but for 5 Ton to 10 capacity crane

All as per item No. 37 here-in-before but for 20 Ton capacity crane

All as per item No. 37 here-in-before but for 30 Ton capacity crane

Material and labour for taking down wheel set carefully using hydraulic jack without any damaging and taking out to the authorised workshop/OEM serivice center if necessary or repair/replacement of Bearing, pinion, wheel teeth to be make for grip and other spares as required for proper functioning and apply greasing whereever required parts assembling the complete wheel set with connected item suitable for 5 ton crane and complete all as directed.

All as per item No. 41 here-in-before but 5 to 10 Ton capacity crane

All as per item No. 41 here-in-before but 20 Ton capacity crane

All as per item No. 41 here-in-before but 30 Ton capacity crane

Supply only Gear Oil of suitable for crane gear assembly. Make:- Servo/Castrol or equivalent.

M&L for trolley system crane capacity from radio remote control to controlling panel of size as per suitable of existing cable with trolley roller by using the thickness GI wire for rolling the electrical cable without any disturbing the traveller, trolley system to connected properly for smooth functioning of EOT crane upto 5 Ton complete all as directed.

All as per item No. 46 here-in-before but for 10 Ton capacity crane

All as per item No. 46 here-in-before but for 20 Ton capacity crane

All as per item No. 46 here-in-before but for 30 Ton capacity crane

Supply and fix in repairs VVVF drive of crane upto 5 ton capacity drie should be suitable for the existing crane incluidng removing the unserviceable VFD drive complete all as directed.

All as per item No. 50 here-in-before but for 5 to 10Ton capacity crane

All as per item No. 50 here-in-before but for 20Ton capacity crane

All as per item No. 50 here-in-before but for 30 Ton capacity crane

Disconnecting and removing of unserviceable Break coil and Supply and Fix of new Break coil complete all as directed.

supply only Power Contactor 32 to 40 Amps type with 110 Volt coil voltage, three phase.

Supply only Power Contactor 40 to 70 Amps type with 110 Volt coil voltage, three phase.

Supply only spare kit for 32 to 40 Amps contactor

Supply only spare kit for 40 to 70 Amps contactor

Supply only push button of any type

Supply and fixing of control transformer Input(AC) 415v 230V, output (AC)220v,110v,24v.

Supply only Flexible geared coupling of any type/size

Supply only Bimetal over load relays for contactors

Supply only push button assembly pendent type complete with all accessories including support hanging wire suitable for 5 Ton to 10 Ton,

Supply only push button assembly pendent type complete with all accessories including support hanging wire suitable for 20 to 30 Ton,

Supply only of 1.5 sqmm 10 core Copper conductor cable PVC insulated & PVC sheathed flexible multistranded 1100 volts grade

Supply only 1.5 Sqmm, 12 core Copper conductor cable PVC insulated & PVC sheathed flexible multistranded 1100 volts grade

Supply only 1.5 Sqmm, 16 core Copper conductor cable PVC insulated & PVC sheathed flexible multistranded 1100 volts grade

Supply only 1.5 Sqmm, 20 core Copper conductor cable PVC insulated & PVC sheathed flexible multistranded 1100 volts grade

Supply only 6 Sqmm, 8 core copper conductor cable PVC insulated & PVC sheathed flexible multistranded 1100 volts grade.

Supply & fix HRC fuse 16A with fuse carrier complete including removing the unserviceable HRC fuse complete all as directed.

Supply & fix HRC fuse 32A with fuse carrier complete including removing the unserviceable HRC fuse complete all as directed

Dismantling and taking down of old unserviceable LT panel board disconnecting all electrical and mechanical connections of panel board and old unserviceable panel board shall be deposited to AGE E/M store yard and removing all materials to make the good surface/wall/installations all as specified and directed.

Supply & Install in replacement of LT panel suitable for 30 Ton EOT crane at thermostructure bldg for 3 Phase 440 Volts indoor type cubical compartmentalised vermin and water proof fabricated by CPRI approved out of 2.0 mm thick CRCA sheet powder coated, indicating lamps and internal wiring with suitable size of PVC insulated copper wire, with angle iron suitable size frame bottom of the panel board fixing arrangement as per the existing size and of suitable capacities with control panel including all suitable contactors controlled all radio remote control system all parameters like CT/LT and Hoisting checking and functioning of gear box, push buttons/station limit switches electric components, control wires/cables. Painting of base frame including one coat of red oxide primer and two coats of synthetic enamel paint and all as specified and as per IS specifications and as directed. Note ;- any minor or major parts are included in this job as per site requirement.including deposting the old pannel to AGE E/M store yard

Supply & Install in replacement of LT panel suitable for 3 Ton EOT crane for 3 Phase 440 Volts indoor type cubical compartmentalised vermin and water proof fabricated by CPRI approved out of 2.0 mm thick CRCA sheet powder coated, indicating lamps and internal wiring with suitable size of PVC insulated copper wire, with angle iron suitable size frame bottom of the panel board fixing arrangement as per the existing size and of suitable capacities with control panel including all suitable contactors controlled all radio remote control system all parameters like CT/LT and Hoisting checking and functioning of gear box, push buttons/station limit switches electric components, control wires/cables. Painting of base frame including one coat of red oxide primer and two coats of synthetic enamel paint and all as specified and as per IS specifications and as directed. Note ;- any minor or major parts are included in this job as per site requirement. including deposting the old pannel to AGE E/M store yard

Supply & Install in replacement of LT panel suitable for 10Ton EOT crane for 3 Phase 440 Volts indoor type cubical compartmentalised vermin and water proof fabricated by CPRI approved out of 2.0 mm thick CRCA sheet powder coated, indicating lamps and internal wiring with suitable size of PVC insulated copper wire, with angle iron suitable size frame bottom of the panel board fixing arrangement as per the existing size and control of suitable capacities with control panel including all suitable contactors controlled all radio remote control system all parameters like CT/LT and Hoisting checking and functioning of gear box, push buttons/station limit switches electric components, control wires/cables. Painting of base frame including one coat of red oxide primer and two coats of synthetic enamel paint and all as specified and as per IS specifications and as directed. Note ;- any minor or major parts are included in this job as per site requirement.including deposting the old pannel to AGE E/M store yard

Supply and fixing in replacement of 12.5 to 15 HP 3 phase Induction motor at EOT crane inculding Dismantaling old one and fixing new and deposite old one to AGE E/M store yard with all fitting accessories required at site as directed by engr in charge.

Supply fixing in replacement of 5 to 7.5 HP 3 phase Induction motor at EOT crane inculding Dismantaling old one and fixing new and deposite old one to AGE E/M store yard with all fitting accessories required at site as directed by engr in charge.

Supply and fixing in replacement of 2.5 to below then 5 HP 3 phase Induction motor at EOT crane inculding Dismantaling old one and fixing new and deposite old one to AGE E/M store yard with all fitting accessories required at site as directed by engr in charge.

S & F in repairs LED highbay light fitting 100 W with cast aluminium housing & toughened glass suitable for hazardous area ighting. IP65/IP66 > 100lm/watt and all accessories pre-wired and including connecting up with twin core twisted flexible copper conductor with suitable size.

S & F in repairs LED highbay light fitting 120 W with cast aluminium housing & toughened glass suitable for hazardous area lighting. IP65/IP66 > 100lm/watt and all accessories pre-wired and including connecting up with twin core twisted flexible copper conductor with suitable size.

M&L for board for EOT crane wrtting capacity of crane on acrylic sheet of thickness 3mm and size 4ft x 4ft as required at site provided by the Engr-in-charge using ecosolvent print including lamination and fixing to the wall using necessary fixing nuts, bolts and spares as required at site. The job includes removing of old board from its position complete all as specified and directed.

Removing the existing burnt out flame proof main switch and supply and fix flame proof main switch 32 Amps, TP&N, 415 volts with necessary connections complete all as directed.

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