8497 REPAIR/MAINTENANCE OF DG SETS AT PARUNDU UNDER GE TIRUNELVELI

Amount

Maintenance for diesel engine driven generating set by carrying out routine 'A' check and 'B' check as recommended by the respective manufacturer of following capacity DG sets complete including cost of minor items like petroleum jelly, grease, nut bolts etc during routine AMC checks once in every month and attending unlimited breakdown calls. Note :- (a) Engine oil , radiator coolant oil ,filters required during the maintenance period shall be measured and paid separately at supply only rates and cost of labour for fixing those spares/filling of oils shall be deemed to be included in the rate quoted for this item. (b) Required T& P shall be arranged by the Contractor at site. (c) List of checks to be carried out under 'A' and 'B' check is attached as Appendix 'A'

500 KVA DG set at UAV Power house (Make - Kirloskar )

250 KVA DG set at UAV Power house (Make - Kirloskar )

160 KVA DG set at ATC Power house (Make - Ashok Leyland)

160 kVA DG set No 1 at NCN Center (Make -Cummins )

160 kVA DG set No 2 at NCN Center (Make -Cummins )

100 KVA DG set at New Adm Block (Make - Ashok Leyland)

82.5 KVA DG set at MI Room (Make - Kirloskar)

15 KVA DG set at TS Pump House (Make - Kirloskar )

Dismantling the radiator and after cooler of following DG sets for removing all scales from the pipes by pressure washing and by using suitable solutions, checking for leakage, ,arresting leakage if any by welding / brazing , finishing, drying and refixing , filling coolant and testing complete all as directed by Engineer-in-charge. (Necessary coolant and distilled water required will be measured and paid separately under respective item herein after).

500 KVA DG set at UAV Power house (Make - Kirloskar )

250 KVA DG set at UAV Power house (Make - Kirloskar )

160 KVA DG set at ATC Power house (Make - Ashok Leyland)

160 kVA DG set No 1 at NCN Center (Make -Cummins )

160 kVA DG set No 2 at NCN Center (Make -Cummins )

100 KVA DG set at New Adm Block (Make - Ashok Leyland)

82.5 KVA DG set at MI Room (Make - Kirloskar)

Supply and fix in replacement of Battery 24 Volt 180 AH complete all as specified and directed.

Supply and fix in replacement of Battery 12 Volt 180 AH complete all as specified and directed.

Supply and fix Battery terminal heavy duty 1 mtr long standard copper cable with brass clamps, bolts, nuts, washers etc. complete all as specified and directed.

Supply only Engine oil SAE 15W40 high quality suitable for Kirloskar make DG set .Make : Kirloskar K-OIL

Supply only Engine oil SAE 15W40 high quality suitable for Ashok Leyland make DG set .Make : Servo Super / Gulf Leypower XLL Diesel Engine Oil

Supply only Coolant oil heavy duty suitable for Kirloskar DG set. Make: Kirloskar K-Cool

Supply only Coolant oil heavy duty suitable for Ashok Leyland DG set. Make: Ley Power Coolant 5000/ TVS Girling Vericool Radiator Coolant Concentrate

Supply only Distilled water suitable for DG Set.

Dismantling the fuel pump from the Engine, transporting to the service center and complete servicing and overhauling of the pump including replacement of service kit ,element, delivery valve, plunger, copper washer etc all as required including re-calibration, refixing and testing for the following DG sets complete all as specified and directed.

500 KVA DG set at UAV Power house (Make - Kirloskar )

250 KVA DG set at UAV Power house (Make - Kirloskar )

160 KVA DG set at ATC Power house (Make - Ashok Leyland)

160 kVA DG set No 1 at NCN Center (Make -Cummins )

160 kVA DG set No 2 at NCN Center (Make -Cummins )

100 KVA DG set at New Adm Block (Make - Ashok Leyland)

82.5 KVA DG set at MI Room (Make - Kirloskar)

15 KVA DG set at pump house (Make - Kirloskar)

Dismantling the water pump from the Engine and supply and fixing new water pump of existing size and testing including taking down old unserviceable item complete.

500 KVA DG set at UAV Power house (Make - Kirloskar )

250 KVA DG set at UAV Power house (Make - Kirloskar )

160 KVA DG set at ATC Power house (Make - Ashok Leyland)

100 KVA DG set at New Adm Block (Make - Ashok Leyland)

15 KVA DG set at pump house (Make - Kirloskar)

Draining out the diesel tank, cleaning / washing out the sludge using and re-filling with diesel for following DG sets:-

500 KVA DG set at UAV Power house (Make - Kirloskar )

250 KVA DG set at UAV Power house (Make - Kirloskar )

160 KVA DG set at ATC Power house (Make - Ashok Leyland)

160 kVA DG set No 1 at NCN Center (Make -Cummins )

160 kVA DG set No 2 at NCN Center (Make -Cummins )

100 KVA DG set at New Adm Block (Make - Ashok Leyland)

82.5 KVA DG set at MI Room (Make - Kirloskar)

15 KVA DG set at pump house (Make - Kirloskar)

Dismantling the alternator from the DG, transporting to the service centre, heating and varnishing of alternator for 160 KVA DG set complete all as specified and directed.

Supply and replacement of the following items for DG set any capacity including taking down old unserviceable item.

Oil pressure gauge.

Radiator Cap

Fuel Tank Cap with Lock

Door lock of any type and size complete Set.

Door gasket of any type and size complete set.

AVR Suitable for 15 KVA Alternator

AVR Suitable for 100 /160 KVA Alternators

AVR Suitable for 500 KVA Alternators

Multifunction digital meter

Ignition switch with key for on, off and run.

Indicator lamp for panel board as per existing size.

No Volt Coil suitable for 3 phase power contactor 300 Amps ratings

AMF Relay 12 Volt AC for 160 kVA DG

Battery charging alternator 24 Volt

Temperature Gauge with sensor

RPM Meter with connecting cable

Oil Pressure Sensor

Thermostat

Spray painting of diesel generating set of following capacity with acoustic enclosure with one coat of synthetic enamel paint including writing of SM/MES No on engine and alternator, body colour shall be apple green, black for foundation base frame, red for all guards, all as specified and as directed .

(a) 100 KVA DG set

(b) 160 KVA DG set

(b) 15 KVA DG set

Supply and replacement of 24 V battery charger with wiring

Supply and replacement of 12 V battery charger with wiring

Supply and replacement of Canopy light 24V 18 W with wiring

Supply and replacement of Battery top lead post changing

Supply and replacement of Asbestos rope

Supply and replacement of Emergency Stop switch

Supply and replacement of the following items for 15 KVA DG set including taking down old unserviceable item.

(a) Oil filter .

(b) Air filter .

(c) Fuel filter .

Supply and replacement of the following items for 100 kVA DG set including taking down old unserviceable item.

(a) Air filter inner and outer set .

(b) Oil filter .

(c) Fuel filter with water separator .

(d) Diesel Hose

(e) Diesel strainer

(f) Radiator Hose set

(g) Water pump radiator belt

Supply and replacement of the following items for 160 kVA DG SET including taking down old unserviceable item.

(a) Oil filter .

(b) Air filter inner and outer set.

(c) Fuel filter .

(d) Fan belt

(e) Diesel Hose set (2 Nos)

Supply and replacement of the following items for 250 kVA DG set including taking down old unserviceable item.

(a) Oil filter .

(b) Air filter inner and outer set.

(c) Fuel filter .

(d) Radiator fan belt

Supply and replacement of the following items for 500 KVA DG set including taking down old unserviceable item.

(a) Air filter inner and outer set.

(b) Oil filter (2Nos) .

(c) Diesel filter with water separator bowl and hand priming pump .

(d) Diesel hose set

(e) Radiator Hose set

(f) Emergency stop switch

(g) Bus bar insulator

(h) Oil flasher unit

(j) Panel board glass with beading

(k) Radiator fan belt (3 Nos)

(m) Breather Hose

Phejays Agencies (BID ID -3503501)

ARR ENTERPRISES (BID ID -3509182)

SIVA MARUTHI ENTERPRISES (BID ID -3503225)

SIRITEL SYSTEMS PRIVATE LIMITED (BID ID -3503292)

THIRUMURUGAN ENTERPRISES (BID ID -3508986)