PROCUREMENT OF 1200 SCMH GAS ENGINE DRIVEN CNG COMPRESSORS 1 YEAR ARC

Amount

GAS ENGINE DRIVEN 1200 SCMH CNG COMPRESSORS AND ITS ASSOCIATED AUXILIARIES (SUPPLY) (Item no 1.1 of MR)

Design, Engineering, Manufacturing, String test, Supply including packaging and forwarding, insurance, loading and unloading of Skid mounted Gas Engine Driven Reciprocating compressor package with discharge flow capacity of 1200 SCMH at the specified conditions (as per technical specification and scope of work) with explosion proof electric & control panel complete withpower, control cable & 5 nos. of ESDs having suction pressure of 16 kg/cm2(g), inlet line pressure range of 14 – 49 kg/cm2(g) (performance range 14 to 19 kg/cm2(g) with discharge pressure 255 kg/cm2(g) with 9 bank Priority panel along with all special tools and tackles required for erection and commissioning along with CO2 flooding system etc. The package shall be inclusive of: a) String test of complete compressor package along with gas engine and accessories at packager’s factory including TPIA (Third Party Inspection Agency)Charges. b) Design, Engineering, Manufacturing, Supply including packaging and forwarding, insurance, custom clearance, handling, loading and unloading of air compressor of 7.5KW capacity (approx) discharge pressure approx 16 kg/cm2g, 1000 Water liter capacity air receiver for instrumentation air, air dryer along with all accessories and auxiliaries. Location(s) for delivery will be finalized at the time of Release Order (s).

Freight upto store/site at Varanasi, Bhubaneswar, Cuttack, Patna, Ranchi, Jamshedpur GA. Location(s) for delivery will be finalized at the time of Release Order (s). (Item no 1.2 of MR)

Re-transportation of packages if delivered at store to respective site including loading & unloading within the same GA (Item no 1.3 of MR)

LCV Trailer Panels (Item no 1.4 of MR) LCV trailer panel complete with mass flow meter (with internal local display) based on Coriolis principle of Micro motion, USA (Model CNG 50 with 2700 transmitter, cabling, suitable for hazardous area classification. Panel shall be weather proof. Sheet metal work shall be SS 304. LCV trailer panel shall be mounted / installed near LCV stand. Purchaser shall arrange SS316 tubing from compressor to trailer panel and from trailer panel to LCV filling point with hose and fittings. Hose & fittings shall be in bidder’s scope. Hose shall be 5 feet in length along with breakaway coupling & fitting (quick connector coupler & Stem) should have provision of NRV. Dispatch of LCV panels shall be as intimated during dispatch clearance.

INSTALLATION, COMMISSIONING, TESTING (Item no 2.0 of MR)

Installation, commissioning & Field performance test of Compressor Package including all accessories/ equipment(s) i.e. air compressor, CO2 flooding system etc. system at site. (Item no 2.1 of MR)

Total amount for supply,installation,testing & commissioning (inclusive of taxes) based on quoted price

SERVICES FOR OPERATIONS & COMPREHENSIVE MAINTENANCE (Item no 3.0 of MR)

ITEMS FOR OPERATIONS (Item no 3.1 of MR)

Total amount for OPERATIONS (inclusive of taxes) based on quoted price

Total amount for OPERATIONS (inclusive of taxes) based on NPV CALCULATION

ITEMS FOR COMPREHENSIVE MAINTENANCE (Item no 3.2 of MR)

Lump sum Repair & comprehensive maintenance charges (including major overhaul) per Compressor Package including air compressor in all Geographical Area’s under GAIL periphery inclusive of all manpower, spare parts, lubricants and consumables etc. For the below mentioned years (Item no 3.2.2 of MR) (4 packages X 12 Months)

Total amount for COMPREHENSIVE MAINTENANCE (inclusive of taxes) based on quoted price

Total amount for COMPREHENSIVE MAINTENANCE (inclusive of taxes) based on NPV CALCULATION

A. Package Gas Loss:

The bidder shall design the compressor package so that no venting and leakage of gas takes place. Bidder shall indicate actual vent & leakage losses through the compressor package. If package loss is quoted more than 1% of suction capacity gas consumption than bid shall be rejected. This quoted figure will be used for evaluation and total quoted price for all compressors towards supply, special tools and tackles, transportation, erection & commissioning, operations and comprehensive maintenance will be calculated as per following formulas: F = G * H * I * N * W Where, F = amount in Rs. G = Vent/Leakage rate quoted in percentage H = Cost of Natural Gas per Kg @ Rs. 48/- per kg I = Avg. no. of running hours per year i.e. @ 3650 hours N = Number of machines W = 903 kg for 1200 SCMH Under coloumn 'M', bidder to quote 'G = Vent/Leakage rate in percentage' (without affixing % symbol)

Package Gas Loss for 1st year Under coloumn 'M', bidder to quote 'G = Vent/Leakage rate in percentage' (without affixing % symbol)

Package Gas Loss for 2nd year Under coloumn 'M', bidder to quote 'G = Vent/Leakage rate in percentage' (without affixing % symbol)

Package Gas Loss for 3rd year Under coloumn 'M', bidder to quote 'G = Vent/Leakage rate in percentage' (without affixing % symbol)

Package Gas Loss for 4th year Under coloumn 'M', bidder to quote 'G = Vent/Leakage rate in percentage' (without affixing % symbol)

Package Gas Loss for 5th year Under coloumn 'M', bidder to quote 'G = Vent/Leakage rate in percentage' (without affixing % symbol)

Total Value of Gas loss based on NPV CALCULATION

B. Engine Fuel Consumption:

The compressor package shall be designed in such a way that Gas Consumption of engine (Kg/Hr) should be minimum for production of CNG. Bidder shall indicate actual gas consumption for their compressor package. This quoted figure will be used for evaluation and total quoted price for all compressors towards supply, special tools & tackles, erection and commissioning will be calculated as per following formulas: F = G x H x I x N Where, F = amount in Rs. G = Bidder’s Gas consumption rate quoted in Kg/hr for every 1200SCMH (903 Kg) of CNG produced H = Cost of Natural Gas per Kg @ Rs. 48/- per kg I = Avg. no. of running hours per year i.e. @ 3650 hours N = Number of machines Notes: 1. Fuel Consumption quoted by the bidder under guaranteed parameters shall lie within the range of 30 to 33 Kg/hr for 1200 SCMH. No benefit will be given below 30 Kg/hr for 1200 SCMH. In case the fuel consumption quoted by the bidder exceeds the upper limit i.e. 33 Kg/hr for 1200 SCMH the bid will be rejected. 2) The amount (F) as per the above calculations for 5 years shall be considered on NPV basis with discount factor @10% p.a. Under coloumn 'M', bidder to quote ''Bidder’s Gas consumption rate in Kg/hr for every 1200SCMH (903 Kg) of CNG produced"

Engine Fuel Consumption for 1st year

Engine Fuel Consumption for 2nd year

Engine Fuel Consumption for 3rd year

Engine Fuel Consumption for 4th year

Engine Fuel Consumption for 5th year

Total IV. Value of Engine Gas consumption based on NPV CALCULATION

NOTE : 1. Inspection shall be carried out by Owner or its authorized consultant/ TPI at owner’s cost. 2. Inlet piping shall be of class 300# (filter, inlet valve and 3-way valve). 3. Delivery location of the Compressors may change as per requirement and the same shall be intimated to the supplier before dispatch. 4. Maximum limit to quote charges for Repair & Comprehensive Maintenance for 1 Machine Monthsshall be 1.5% of unit Ex-works price of Sr. No. 2, failing which will be liable for rejection of bid. 5. For SOR Sr. No. 11 , Bidder to ensure the minimum wages of Semi-skilled labour/worker for construction industries per day (in Rupees) of respective state/ Central (whichever is higher). 6. Deployment of Bidder personal/Resources for Operation will be as per the direction of Engineer In Charge/GAIL representative/GA in-charge with prior information of minimum one month. In case of installation of 2 nos compressors at a particular CNG Station/Mother station i.e. in same premises, EIC may ask the supplier/Bidder to deploy one personnel for operations of both compressors and payment will be done for one personnel/Resource only.

Total amount for supply,installation,testing & commissioning,Operations & COMPREHENSIVE MAINTENANCE (inclusive of taxes) based on quoted price (without NPV calculation) Note: The evaluated price as per tender condition i.e. , based on NPV calculations for cost heads (wherever applicable, as per tender) is given at row below (slno 57)

TULIP COMPRESSION PRIVATE LIMITED

Kirloskar Pneumatic Company Limited