Hiring of services for Cleaning of Preheaters Crude Heaters CrudeCrude Exchangers maintenance of Heat Exchangers Filters and Pressure Vessels and other similar static equipment at ONGC Uran Plant for a period of Three Years

Lumpsum Price for for Hiring of services for ‘Maintenance of static equipment at ONGC, Uran Plant for 3 years' as per Scope of work

PRICE SCHEDULE

TENDER NO: ZV8BC26001

BIDDER'S NAME :

BID REFERENCE NO:

VALIDITY OF BID:

Common Activities For All Jobs

Scaffolding

Blinding/De-blinding/Cover Opening of equipment

800# or Higher

Maintenance Of Heat Exchangers:

Maintenance of Shell and Tube Heat Exchangers

Hydro-Jetting (Incl. Hydraulic/Pneumatic testing of Shell and Tube Side)

Water Jet/Manual cleaning (Incl. Hydraulic/Pneumatic testing of Shell and Tube Side)

Stopping Leakage by Plug Insertion

Stopping Leakage by Welding

Stopping Leakage by Application of Titanium Putty

Chemical Cleaning Of Plate Heat Exchangers (PHE) E-1402 A/B/C/D

Cleaning Of Air Cooled Exchangers

Cleaning And Hydrotesting Of Steam Condensate Pots:

Cleaning And Hydrotesting Of Steam Condensate Pots V-1204/V-1304

Cleaning And Hydrotesting Of Steam Condensate Pots V-113/V-513

Cleaning And Hydrotesting Of Steam Condensate Pots V-114/V-514

Cleaning And Hydrotesting Of Steam Condensate Pots V-116

Cleaning And HydrotestingOf Steam Condensate Pots V-404

Cleaning And Hydrotesting Of Steam Condensate Pots V-409

Cleaning And Hydrotesting Of Steam Condensate Pots 40-Seal drum Pot

Cleaning And Hydrotesting Of Steam Condensate Pots V-2505

Cleaning And Hydrotesting Of Steam Condensate Pots V-2506

Cleaning And Hydrotesting Of Steam Condensate Pots V-2605

Cleaning And Hydrotesting Of Steam Condensate Pots V-2606

Cleaning And Hydrotesting Of Pressure Vessels/Separators:

HP Separator Tag No. V-201 A/B/C, V-601 & V-613 Capacity: 76.6 M3 Hydro-Test Pressure: 8.25 Kg/Cm2

De-Gasser Tag No. V-206A/B, V-603, V-605 & V-615 Capacity: 33 M3, Hydro-Test Pressure: 8.25 Kg/Cm2

De-Hydrators Tag No. V-203A/B, V-604, V-606 & V-616 Capacity: 204 M3, Hydro-Test Pressure: 8.25 Kg/Cm2(3 additionalservice for power grid repair work)

LP Separator Tag No. V-202A/B/C, V-602 & V-614 Capacity: 72 M3 Hydro-Test Pressure: 5.25 Kg/Cm2

Pre-Heater Condensate Pot, Tag No. V-209, V-210, V-211, V-607 & V-617 Capacity: 1.48 M3 Hydro-Test Pressure: 17 Kg/Cm7

Crude Heater Condensate Pot, Tag No. V-951 & V-609A/B/C/D Capacity: 1.62 M3 Hydro-Test Pressure: 17 Kg/Cm2

V-309A/B: Design/Test Pr.20/39 Kg/Cm2, Capacity 18.5 Cu M; Inter Dia: 2200 MM; Height/ Length: 4400 MM; Nozzle Details (in Nos) ; 1”:1, 1½”:5, 2”:2, 18”:1, All # 300 Man entry possible.

Hydrotesting of PH II Vessel Tag No. 02-V-201, Capacity: 13.0 M3; Hydro-Test Pressure: 96 Kg/Cm2

Hydrotesting of PH III Vessel Tag No. 03-V-201, Capacity: 10.5 M3; Hydro-Test Pressure: 81.0 Kg/Cm2

Sour KOD V-1202: Design Pr.54 Kg/Cm2, Inter Dia: 2900 MM; Nozzle Details (in Nos); 20”:1,18”:2,3”:1,2”:6,1 ½”:1, All # 600, Man entry possible.

Sour KOD V-1302 Design Pr.54 Kg/Cm2, Inter Dia: 2900 MM; Nozzle Details (in Nos); 20”:1,18”:2,3”:1,2”:6,1 ½”:1, All # 600, Man entry possible.

Inlet KOD V-1401: Design Pr.54 Kg/Cm2, Inter Dia: 1950 MM; Nozzle Details (in Nos); 24”:1,18”:2,3”:10,1”:3 All # 600, Man entry possible

Feed Gas Inlet KOD V-101: Design Pr.54 Kg/Cm2, Inter Dia: 3000 MM; Nozzle Details (in Nos); 18”:3,4”:1,3”:1,2”:5, All # 600, Man entry possible

Feed Gas Inlet KOD V-501: Design Pr.54 Kg/Cm2, Inter Dia: 3000 MM; Nozzle Details (in Nos); 20”:1,18”:2,3”:1,2”:6, All # 600, Man entry possible.

Inlet Surge Drum V-2501: Design Pr.64 Kg/Cm2, Nozzle Details (in Nos); 20”:1,10”:1,8”:1,4”:1, 3”:2,2”:11,All # 600, Man entry possible

Condensate Surge Drum V-2601: Design Pr.63 Kg/Cm2, Inter Dia: 2800 MM; Nozzle Details (in Nos); 24”:1,10”:1,8”:2,4”:1,3”:1,2”:13 All # 600, Man entry possible

Surge Drum 04-V-0401: Design Pr.54 Kg/Cm2, Inter Dia: 3000 MM; Nozzle Details (in Nos); 24”:1,10”:1,8”:2,3”:2,2”:12 All # 600, Man entry possible

Partial Stabilizer 04-V-0402: Design Pr.54 Kg/Cm2, Inter Dia: 3000 MM; Nozzle Details (in Nos); 24”:1,10”:1,8”:2,6”:2,2”:6,1 ½”:6 All # 600, Man entry possible

CBD V-1405: Design Pr.54 Kg/Cm2, Inter Dia: 2200 MM; Nozzle Details (in Nos); 24”:1,20”:2,6”:1,4”:3,3”:1,2”:6,11/2”:4 All # 150

CBD V-2610: Design Pr.54 Kg/Cm2, Inter Dia: 2000 MM; Nozzle Details (in Nos); 24”:2,4”:3,3”:2,2”:5 All # 150

Primary Oil Separator 40-LZ-V-402A1/A2/A3: Design Pr.22 Kg/Cm2, Inter Dia: 1000 MM; Nozzle Details (in Nos); 8”:1,6”:4,3”:1,2”:5,2”:5,1 1/2":4, All # 300

Secondary Oil Separator 40-LZ-V-402B1/B2/B3: Design Pr.22 Kg/Cm2, Inter Dia: 720 MM; Nozzle Details (in Nos); 6”:2,1 1/2":2, All # 300

Maintenance Of Columns

C-1201 Absorber Column: Design Pr. 54 Kg/Cm2, Nozzle Details (in Nos); 24”:3,18”:2,14”:1,10”:1,3”:1,2”:6,1 ½”:7, All # 600.

C-1202 Regenerator Column: Design Pr. 5.7 Kg/Cm2, Nozzle Details (in Nos); 24”:3,20”:3,16”:2,12”:2,6”:1,3”:1,2”:7,1 ½”:6, All # 150.

C-1301 Absorber Column: Design Pr. 54 Kg/Cm2, Nozzle Details (in Nos); 24”:3, 18”:2,14”:1,10”:1,3”:1,2”:6,1 ½”:7, All # 600.

C-1302 Regenerator Column: Design Pr. 5.7 Kg/Cm2, Nozzle Details (in Nos); 24”:2,20”:3,16”:2,12”:2,6”:1,3”:1,2”:7,1 ½”:6, All # 150.

C-1401 Absorber Column: Design Pr. 54 Kg/Cm2, Nozzle Details (in Nos); 24”:4,18”:1,16”:2,10”:1,2”:12,1 ½”:12, All # 600

C-1402 Regenerator Column Design Pr. 4.5 Kg/Cm2, Nozzle Details (in Nos); 24”:6,20”:2,16”:2,6”:1,4”:4,3”:21, All # 150.

C-1501 Demethaniser Column: Design Pr. 22.6 Kg/Cm2, Nozzle Details (in Nos); 20”:1,18”:1,14”:1,12”:3,10”:2,6”:1,4”:1,3”:3,2”:8,1 ½”:3, All # 300.

C-2501 Stripper Column: Design Pr. 31 Kg/Cm2, Nozzle Details (in Nos); 24”:5,18”:1,14”:1,12”:1,8”:1,6”:1,4”-4,3”:3,2”-6,1 ½”-9, All # 300

C-2502 LPG Column: Design Pr. 15 Kg/Cm2, Nozzle Details (in Nos); 24”:5,22”:1,16”:1,14”:1,10”:2,6”:2,3”:1,2”:6,1 ½”:7, All # 300

C-102 LPG Column: Design Pr. 13.7 Kg/Cm2, Nozzle Details (in Nos); 20”:4,14”:1,12”-2, 6”:1,3”:3,2”-5,1 ½”-10, All # 150,8”:3(300#)

C-103 Propane Column: Design Pr. 4 Kg/Cm2, Nozzle Details (in Nos); 20”:4,6”:3,3”:4,2”-5,1 ½”-8, All # 300

C-501 LEF Column: Design Pr. 35 Kg/Cm2, Nozzle Details (in Nos); 20”:4,18”:2,16”:1,10”:1,8”:1,4”:1,3”-2,2”:4,1 ½”-9, All # 300

C-502 LPG Column: Design Pr. 13.7 Kg/Cm2, Nozzle Details (in Nos); 20”:4,18”:2,14”:1,10”:3,6”:1,3”:3,2”-5,1 ½”-10, All # 150

40-C-401 LEF Column: Design Pr. 27.3 Kg/Cm2, Nozzle Details (in Nos); 24”:4,20”:1,16”:1,12”:1,10”:2,6”:1,4”-4,2”-10,1½”-7, All # 300

40-C-402 LPG Column: Design Pr. 15 Kg/Cm2, Nozzle Details (in Nos); 24”:4,16”:1,14”:1,10”:2,6”:1,4”-1,2”-8,1½”-9, All # 300

26-C-2601 Stripper column: Design Pr: 26.5 Kg/Cm2, Nozzle Details (in Nos); 24”:6,14”:1,12”:1,10”:1,8”:1,6”:1,4”-1,3”:4,2”:5,1 ½”-5, All # 300

26-C-2602 LPG Column: Design Pr: 26.5 Kg/Cm2, Nozzle Details (in Nos); 24”:5,18”:1,16”:1,12”:1,10”:2,6”:1,2”:10,1 ½”-8, All # 150

Maintenance Of Dryers

D-501A Feed Gas Dryer:Design Pr. 54 Kg/Cm2, Nozzle Details (in Nos); 18”-04 nos,20”-02 Nos , 8" - 02no, 4” - 01nos, 3” - 04no, 2”-01no, 1½”- 05nos,All 600#

D-501B Feed Gas Dryer:Design Pr. 54 Kg/Cm2, Nozzle Details (in Nos); 18”-04 nos,20”-02 Nos , 8" - 02no, 4” - 01nos, 3” - 04no, 2”-01no, 1½”- 05nos,All 600#

D-501C Feed Gas Dryer:Design Pr. 54 Kg/Cm2, Nozzle Details (in Nos); 18”-04 nos,20”-02 Nos , 8" - 02no, 4” - 01nos, 3” - 04no, 2”-01no, 1½”- 05nos,All 600#

D-101A Feed Gas Dryer:Design Pr. 54 Kg/Cm2, Nozzle Details (in Nos); 18”-04 nos,20”-02 Nos , 8" - 02no, 4” - 01nos, 3” - 04no, 2”-01no, 1½”- 05nos,All 600#

D-101B Feed Gas Dryer:Design Pr. 54 Kg/Cm2, Nozzle Details (in Nos); 18”-04 nos,20”-02 Nos , 8" - 02no, 4” - 01nos, 3” - 04no, 2”-01no, 1½”- 05nos,All 600#

D-101C Feed Gas Dryer:Design Pr. 54 Kg/Cm2, Nozzle Details (in Nos); 18”-04 nos,20”-02 Nos , 8" - 02no, 4” - 01nos, 3” - 04no, 2”-01no, 1½”- 05nos,All 600#

D-401 A/B/C Feed Gas Dryer, Design Pr:62 Kg/cm2, 32” - 01no, 24”- 01no, 18”- 01no, 12”- 01no, 3”- 03no, 2”- 03no, 1.5”-06no, All 600#

Air Dryer (Volume upto 10 m3) Operating Pressure - 6.5 kg/cm2 Test Pressure - 10 kg/cm2

Maintenance of Filters

Cleaning/Replacement of Filter

Hydrotesting of Filters upto 50 Kg/cm2

Hydrotesting of Filters> 50 Kg/cm2

Replacement of filters in Air Inlet House of GT-I GT-II,GT-III&GT-IV:

Replacement of filters in Air Inlet House of GT-I

Replacement of filters in Air Inlet House of GT-II

Replacement of filters in Air Inlet House of GT-III

Replacement of filters in Air Inlet House of GT-IV

Replacement of filters in Generator Air Inlet House of GT-I

Replacement of filters in Generator Air Inlet House of GT-II

Replacement of filters in Generator Air Inlet House of GT-IV

Replacement of filters in Prefilter of GT-IV

Cleaning Of Neutralisation Pit/Sump Of Co-Generation DA Plant And Apu Plant Da/Dm Plant, Uran Plant, Uran

Co-gen DA neutralisation pits size: 6x4x4 cubic meter approx.

APU DM plant pit size : 10x7x3 cubic meter approx.

Cleaning Of Gas Turbine Self Cooling Tower Basins, Nozzles At Co-Generation Plant, Uran Plant, Uran.

Cleaning Of Gas Turbine Self Cooling Tower Basins, Nozzles At Co-Generation Plant, Uran Plant, Uran.(5 x 5 x 3 cubic meter approx.)

Cleaning Of Gas Turbine Self Cooling Tower Basins, Nozzles At Co-Generation Plant, Uran Plant, Uran.(5 x 5 x 4 cubic meter approx.)

Cleaning Of Gas Turbine Self Cooling Tower Basins, Nozzles At Co-Generation Plant, Uran Plant, Uran.(5 x 5 x 5 cubic meter approx.)

Cleaning Of Gas Turbine Self Cooling Tower Basins, Nozzles At Co-Generation Plant, Uran Plant, Uran.(5 x 5 x 5 cubic meter approx.)

De-Choking Of Cold Box Streams And Strainer Cleaning of LPG-I,LPG-II & EPRU plants

Gasket Bursting

Upto 6" dia nozzle

6"-12" dia nozzle

12"-20" dia nozzle

Strainer Cleaning

Upto 6" dia nozzle

6"-12" dia nozzle

12"-20" dia nozzle

Strainer Repairing

Upto 6" dia nozzle

6"-12" dia nozzle

12"-20" dia nozzle

OWS Funnel Cleaning

OWS Funnel Cleaning of Oil & Gas Processing Plants

Cooling tower blowdown header cleaning

C2C3 cooling tower 8 " blowdown header

LPG-I cooling tower 8 " blowdown header

LPG-II cooling tower 6 " blowdown header

APU cooling tower 12 " blowdown header

Replacement of Charcoal Filter Beds

Replacement of Charcoal Filter Beds : 6T (X-1204,1304,1404,2503 A/B)

Replacement of Charcoal Filter Beds : 14 T (X-2603 A/B)

Hydro-test of Charcoal Filters

Cleaning of Pre-heater including all kinds of transportation and material handling services

Cleaning of Crude heater including all kinds of transportation and material handling services

Cleaning of Crude-Crude Exchanger including all kinds of transportation and material handling services.

Total Amount in Rs Part A

PART B

Social Security Charges for workers covered under fair wage policy. Reimbursement of Social Security & welfare benefits for workers covered under fair wage policy under this contract as per ASCC on actual basis.

Tentative cost (Including GST) towards reimbursement of Social Security & welfare benefits (Lump Sum) for entire contract period of 03 years. Reimbursement would be made as per actual amount of premium incurred, on submission of proof of payment.

MEDICLAIM- FAMILY FLOATER

PERSONAL ACCIDENT INSURANCE

GROUP TERM INSURANCE FOR LIFE COVER FROM LIC

Total Amount for Part B in Rs

Total Amount i.e Total Contract Value (Part A + Part B) in Rs

Note: 1. Price quoted by the bidder against each line item shall remain firm throughout the entire duration of the contract. 2. The quantities provided against each line item are tentative and for estimation purpose only. Item-wise quantities may vary within the total contract value during the execution of the contract as per actual requirement.There is no minimum payment guarantee and payment shall be made as per actual execution of job. 3. No separate charges shall be paid for Crane, Farana etc. for tube bundle puller job. Hence, the Contractor shall consider charges for tube bundle puller job in SOR accordingly. 4. No separate charges shall be paid for Crane, Farana, etc. for removal, installation and shifting of Equipment. Hence, the Contractor shall consider charges for removal, installation and shifting of Equipment in SOR accordingly. 5. Bidders may kindly note that all the 19 Unskilled contract labour {(=04 MOU + 15 Minimum wage contract labour with job security)} engaged in the existing contract by the existing contractor need to be compulsorily re-absorbed (Please refer Additional Special Conditions of Contract & other annexures of tender document for details). The bidder shall not quote for Part B of SOR. The value mentioned in SOR Part B will be re-imbursed as per the terms and conditions of additional SCC. 6. Before bidding, prospective bidders are advised to visit the plant and familiarize themselves with technical and contractual aspects of the job and quote their item wise prices accordingly considering estimated deployment of 19 nos. of UNSKILLED contract labour workmen as mentioned above as well as cost of equipment, machinery, tools, tackles, consumables, etc. required to perform the activities listed in the SOW to the satisfaction of ONGC. 7. The contractor shall pay for gratuity of workers as per conditions of Additional SCC of tender documents

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