REPAIR/ MAINT OF DG SET AND CONNECTING ALLIED NETWORK UNDER AGE(I) AF MANAURI

Amount

M&L for preventive maintenance overhauling, servicing, cleaning etc all required for DG set capacity 100 to 125 KVA located in E/M installation in AOR including supply and replacement of fuel filter (primary and secondary all) oil filter, by pass filter packing material/ gaskets, high pressure GI fuel pipe with both end union, bolt washer, cleaning to air cleaner with replacement of air cusion pad etc in original manufacture as per existing including cleaing to oil sump after drain out old unserviceable oil & testing commisioning etc complete all as specified & directed. Note: (i) Engine Oil shall be measured & paid separately under respective Items (ii) Quoted rate shall be including time / tapper setting, repair to leakage etc all required work for making DG set serviceable.

All as per above Item No. 1.00 above but capacity 40 to 63.5 KVA DG Sets with testing and commissioning complete all as specified & directed.

All as per above Item No. 1.00 above but capacity 10 to 30 KVA DG Sets with testing and commissioning complete all as specified & directed.

All as per above Item No. 1.00 above but capacity 400 KVA DG Sets with testing and commissioning complete all as specified & directed.

S&F in replacement under mentioned spares from original manufacture with existing specification make model suitable for DG set capacity 10 to 125 KVA complete all as specified & directed. Note:- Quoted rate shall be included cost of opening, re-assembling, testing and commisioning etc.

S&F in replacement Radiator and water pump fan belts ISI marked specification / make model as per existing suitable for 100 to 125 KVA DG Set complete all as specified & directed.

S&F in replacement Radiator and water pump fan belts ISI maked specification / make model as per existing suitable for 62.5 to 75 KVA DG Sets complete all as specified & directed.

S&F in replacement Radiator and water pump fan belts ISI maked specification/ make model as per existing suitable for 10 to 40 KVA DG Set complete all as specified & directed.

S&F in replacement Water pump connecting hose pipe in existed dia make model type suitable for DG set capacity 63.5 to 125 KVA with clamp nut bolt washer etc complete all as specified & directed.

S&F in replacement Water pump connecting hose pipe in existed dia make model type suitable for DG set capacity 10 to 40 KVA with clamp nut bolt washer etc complete all as specified & directed.

S&F in replacement Air cleaner filter with air breather pad in existed size make model type suitable for DG set capacity 63.5 to 125 KVA with clamp nut bolt washer etc complete all as specified & directed.

S&F in replacement Air cleaner filter with air breather pad in existed size make model type suitable for DG set capacity 10 to 40 KVA with clamp nut bolt washer etc complete all as specified & directed.

S&F in replacement Water pump assembly complete with mounting bracket impeller motor and pump with capacity make model etc all as per existing suitable for DG set capacity 63.5 to 75 KVA complete all as specified & directed.

S&F in replacement Water pump assembly complete with mounting bracket impeller motor and pump with capacity make model etc all as per existing suitable for DG set capacity 100 to 125 KVA complete all as specified & directed.

M&L for opening, dismantling, disconnecting to fuel injector of DG set eninge of capacity 100 to 125 KVA (set of 04 cylinder) and calibration on high pressure including replacing to nozzel with nozzel plunzer including re-assembling connecting testing complete all as specified & directed.

S&F in replacement High pressure fuel pipe connecting from FIP to fuel pump in existing specification with both side union, fuel passing bolt washer suitable for DG set capacity 125/100 KVA complete all as specified & directed.

S&F in replacement High pressure fuel pipe connecting from FIP to fuel pump in existing specification with both side union, fuel passing bolt washer suitable for DG set capacity 63.5 to 75 KVA complete all as specified & directed.

S&F in replacement High pressure fuel pipe connecting from FIP to fuel pump in existing specification with both side union, fuel passing bolt washer suitable for DG set capacity 10 to 40 KVA complete all as specified & directed.

S&F in replacement Low pressure fuel pipe connecting from fuel filter to FIP in existing specification with both side union, fuel passing bolt washer suitable for DG set capacity 100 to 125 KVA complete all as specified & directed.

S&F in replacement Low pressure fuel pipe connecting from fuel filter to FIP in existing specification with both side union, fuel passing bolt washer suitable for DG set capacity 63.5 to 75 KVA complete all as specified & directed.

S&F in replacement Low pressure fuel pipe connecting from fuel filter to FIP in existing specification with both side union, fuel passing bolt washer suitable for DG set capacity 10 to 40 KVA complete all as specified & directed.

S&F in replacement Solenoid motor assembly for self starter in existing make model raiting including connecting lead with copper thembles nut bolt washer suitable for 100/125 KVA DG Set complete all as specified & directed.

S&F in replacement Solenoid motor assembly for self starter in existing make model raiting including connecting lead with copper thembles nut bolt washer suitable for 63.5 /75 KVA DG Set complete all as specified & directed.

S&F in replacement Solenoid motor assembly for self starter in existing make model raiting including connecting lead with copper thembles nut bolt washer suitable for 10 to 40 KVA DG Set complete all as specified & directed.

S&F in replacement Thrust washer with seat for raiting 63.5 to 125 KVA complete all as specified & directed.

S&F in replacement Thrust washer with seat for raiting 10 to 40 KVA complete all as specified & directed.

S&F in replacement Oil seal for crank shaft rear complete all as specified & directed.

M&L for Oil seal for crank shaft front complete all as specified & directed.

S&F in replacement Injector barrel plunzer with nozzle (set of four each cylinder one) packing washer and high pressure fuel pipe for 63.5 to 125 KVA complete all as specified & directed.

S&F in replacement Injector barrel plunzer with nozzle, packing washer and high pressure fuel pipe for 10 to 40 KVA complete all as specified & directed.

S&F in replacement Oil cooler with packing seal and mouting bracket for raiting 63.5 to 125 KVA complete all as specified & directed.

S&F in replacement Oil cooler with packing seal and mouting bracket for raiting 10 to 40 KVA complete all as specified & directed.

S&F in replacement Hose pipe for turbo charger for raiting 63.5 to 125 KVA complete all as specified & directed.

S&F in replacement Hose pipe for turbo charger for raiting 10 to 40 KVA complete all as specified & directed.

S&F in replacement Tappit with valve guide rod with adjesting bolt head packing etc suitable for (set of 04 each cylinder one) engine DG set capacity 63.5 to 125 KVA complete all as specified & directed.

S&F in replacement Tappit set with tappit /valve guide rod adjesting bolt head packing suitable for (set of 04 each cylinder one) engine DG set capacity 10 to 40 KVA complete all as specified & directed.

S&F in replacement Piston Set for 04 Cylinder engine with piston seelive push rod plunzer bolt including opening and re-assembling to engine body capacity 63.5 to 125 KVA complete all as specified & directed.

S&F in replacement Piston Set for four cylinder engine with piston seelive, push rod, plunzer bolt etc (Set of 04) including opening and re-assembling to engine body capacity 10 to 40 KVA complete all as specified & directed.

S&F in replacement Exhaust valve set for 04 Cylinder engine (set of four) capacity 63.5 to 125 KVA complete all as specified & directed.

S&F in replacement Exhaust valve set for 04 Cylinder engine (set of four) capacity 10 to 40 KVA complete all as specified & directed.

S&F in replacement Main bearing of crank shaft with mounting seat both side complete all as specified & directed.

S&F in replacement Crank Shaft suitable for 100 to 125 KVA DG set engine complete all as specified & directed.

S&F in replacement Crank Shaft suitable for 62.5 to 75 KVA DG set engine complete all as specified & directed.

S&F in replacement Engine mounting cushion pad (set of 6) heavt duty 63.5 to 125 KVA DG set with Nut bolt washer complete all as specified & directed.

S&F in replacement Engine mounting cushion pad (set of 6) heavt duty 10 to 40 KVA DG set with Nut bolt washer complete all as specified & directed.

S&F in replacement Water temperature gauge in original manufacure for 63.5 to 125 KVA complete all as specified & directed.

S&F in replacement Water temperature gauge in original manufacure for 10 to 40 KVA complete all as specified & directed.

S&F in replacement Oil pressure gauge in original manufacure for 63.5 to 125 KVA complete all as specified & directed.

S&F in replacement Oil pressure gauge in original manufacure for 10 to 40 KVA complete all as specified & directed.

S&F in replacement Small end bearing in original manufacture for 63.5 /125 KVA complete all as specified & directed.

S&F in replacement Small end bearing in original manufacture for 10 to 40 KVA complete all as specified & directed.

S&F in replacement Cam shaft in original for 63.5 to 125 KVA complete all as specified & directed.

S&F in replacement Cam shaft in original for 10 to 40 KVA complete all as specified & directed.

S&F in replacement Self starter pinion with locking key suitable for 100 to 125 KVA DG set complete all as specified & directed.

S&F in replacement Self starter pinion with locking key suitable for 62.5 to 75 KVA DG set complete all as specified & directed.

M&L for dismantling and disconnecting body of engine and alternator seprately of DG set capacity 400 KVA for removing the existing flywheel ring including supply and replacement the same suitable for alternator 62.5 to 125 KVA 1500 RPM engine with re-assembling connecting making all connection etc all as same existed with removing and connecting all other spares such as self starter etc all complete with testing re-connecting etc complete all as specified & directed. Note: Quoted rate shall be included cost of all other required minor spares and work for making serviveable the same satisfactorly.

All as per item No. 6.00 above but for 10 to 40 KVA DG set engine complete all as specified & directed.

M&L for cleaning washing with casting soda mixed water removing all oil mixed wastage and scarping rubbing to old fadded colour of DG set capacity 63.5 to 125 KVA complete body of engine alternator cabing both side after perparing to all including painting using paint spray gun in two coat one as finishing in existing colour over one coat of red oxide primer with mounting frame, control panel Main supply (02 Nos), AMF panel etc all connecting protection and control device with marking/ writing MES No/ indications in different colour complete all as specified & directed. Note: Paint colour shall be approved by Engr-in-Charge.

All as per item No. 8.00 above but for 10 to 40 KVA DG set engine complete all as specified & directed.

M&L for re-setting to AMF controller panel of DG set capacity 63.5 to 125 KVA (Make Kirloskar model Green power) by technical rep for microprocessor based fully configurable control unit relay LCD display phase voltage genrating current, all digital indication display perameter audio visual warning including supply and replacement to relay, connecting fuse time dealy switch etc all in original manufacture existing specification etc with all minor spares and replacement of internal connection cable with copper lugs in existed size etc all other work required for making serviceable and testing complete all as specified & directed.

All as per item No 10.00 above but AMF panel for DG set capacity 10 to 40 KVA (Make Kirloskar Model Green Power JAK Son) complete all as specified & directed.

S&F in replacement self starter assembly complete with mounting bracket suitable for 75 KVA DG set make kirloskar model KG 82.5WS2 in original manufacture all specification as per existing with connecting lead OR cable with thembles making all connections inclding testing with original warranty card issued complete all as specified and directed.

S&F in replacement digital type VMR(Voltage monitor Relay) in three phase monitoring to AMF panel of 75 KVA DG set Make Kirloskar Jakson & Co with all specification as per existed including fixing by technical rep of authorised agency complete all as specified & directed.

M&L for opening disconnecting for repair maint servicing automization and calibration to FIP (fuel Injection Pump) with high pressure fuel pump make Bosch of DG set engine Make Kirloskar Model JakSon & Co Model KG 82.5 WS2 in authorised service centre including time and fuel pressure re-seting supply and fixing HP pipe socket end with packing, high pressure spring, plunzer barrel delivery valve fuel injector cam shaft valve seat cam atomizer nozzle etc all other required to make serviceable with re-assebling connecting testing and commissioning complete all as specified & directed.

Diconnecting, removing from site, repair and maintenance of radiator assembly chemical cleaning internally and externally finces using soda mixed water and compresed air in authorised workshop making leaking proof by soldering and brazing, including replacement of packing gaskets, damaged copper tubes, radiator cap brass made with locking chain, required mounting nut bolts washer and intially full fill coolent in original etc all other site required work for making serviceable including re-connecting as same existed testing complete all as directed of DG set capacity 100 to 125 KVA loacted at AOR complete all as specified & directed. Note: Quoted rate shall be including cost of Transportation charges, re-assembling, intially fully filled coolent with half filled vaccum reservoir and testing complete.

All as per item No 15.00 above but capacity 63.5 to 75 KVA complete all as specified & directed.

All as per item No 15.00 above but capacity 10 to 40 KVA complete all as specified & directed.

Supply and re-filling upto indicating level coolent in original sealed container ISI approved complete all as specified & directed.

Supply and re-filling upto indicating level distilled water for DG set heavy duty battery in original sealed container ISI approved complete all as specified & directed.

Supply and re-filling upto indicating level to 20 W 40 engine oil for DG set in original sealed container ISI approved complete all as specified & directed. Make: Servo / Indian oil / Hindustal oil

S&F in replacement 3 pole power contactors type MNX80 having 110 Amp to 160 amp current range and front mounting add-on contact block of AMF panel complete all as specified & directed.

S&F in replacement three pole power contactor type ML-6 suitable for 125 Amp range, 240 volt confirm to IS/ IEC 60947- 4-1 & IEC 60947 -4-1 size Fr -3 2 NO+ 2 NC including making connection complete all as specified & directed. Make: L&T Model-SS90921 / Seimens / Schneider / C&S / MDS

Repair and repacement to battery charging systems heavy duty industrial type with supply and replacement of rectifier, voltage regulator, diod plate and carbon bushes for 72 Volt capacity to entire satisfaction of Engr-in-Charge complete all as specified & directed.

S&F in replacement battery lead for upto 180 AH 12 Volt battery copper conductor for PVC Insulated multi-stranded 1.5 m long duly fitted with terminals & lugs (440/014 or equivalent) for 35 Sqmm complete all as specified & directed.

S&F in replacement of heavy duty battery terminals made out by brass forged including nuts & bolts complete all as specified & directed.

Dismantling removing to burnt out winding, disconnecting opening to body transporting and rewinding to alternator main stator primer winding exterior rotor and exterior stator of DG set capacity 100 to 125 KVA using supper enamelled copper wire in exisited appropiate gauge qty no of turns etc all as per existed using to with insulating material heating warnishing including re-connecting and assembling trasport workshop and back as same, testing on full load minium one hour with all other required minor spares such as bushes, bush seat, inter connection copper cable, voltage regulator assembly, doid etc in original manufacture as per existed complete all as specified & directed.

All as per item No 26.00 above but for alternator capacity 10 to 40 KVA complete all as specified & directed.

All as per item No 26.00 above but for alternator capacity 62.5 to 75 KVA complete all as specified & directed.

S&F in replacement off load change over switch in sheet metal enclosure 4 poles with neutral link, 415 volts, 160 Amps current raiting conforming to IS: 13947 (Part-3): IEC: 60947-3 including all fixing materials complete all as specified & directed.

M&L for internal rewiring to LT control panel board using PVC insulated multistranded copper conductor single core 1100 Volt grade 1.5 to 6 Sqmm cable with gland and thimble / copper strip, PVC colour sleev insulated bus bar set, volt meter / ammeter making all connection of protective devices complete all as specified & directed.

S&F in replacement rubber coupling including nuts & bolts and connecting plate key of capacity 40 to 125 KVA DG set etc complete all as specified & directed.

S&F in replacement of three core copper flexible conductor ( Flexible) PVC insulated 1100 Volt grade 1.5 Sqmm muilti strandarad complete all as specified & directed.

S&F in replacement of three core copper cable conductor PVC insulated 1100 Volt grade 2.5 Sqmm muilti strandard complete all as specified & directed.

S&F in replacement of single core cable copper conductor PVC insulated 1100 Volt grade 1.5 sqmm muiltistrandard complete all as specified & directed.

S&F in replacement igniation switch with key and other accessories sutaible for all make model capacity 100 to 125 KVA DG set complete all as specified & directed.

S&F in replacement frequency meter 45 to 60 Hz, 440 Volt complete all as specified and directed.

S&F in replacement automatic Voltage regulator (cutout) 12 Volt three phase suitable for 75 KVA alternator of DG set complete other specification all as per existing including making all connection testing with one year warranty complete all as specified and directed. Note: All labour work shall be done by technician of authorised agency complete all as specified & directed.

M&L for servicing of existed battery cleaning sludge materials, re-making to wornout post terminal using lead, exchange of acid, top up to distilled water in strandard gravity to provide rated output voltage at authorised workdhop including applying layer of petrolium jelly on terminal and tpt charge etc complete all as specified & directed.

S&F in replacement PT fuel pump assembly in genuine by original manufacture all as per existing specification for DG set of capacity 100/ 125 KVA complete all as specified & directed.

S&F in replacement to PT fuel pump assembly in genuine by origional manufacture all as per existing specification for DG set of capacity 30 to 75 KVA complete all as specified & directed.

S&F in replacement of turbo charger kit of DG set capacity 100/125 KVA and calibrating complete all as specified & directed.

S&F in replacement of turbo charger kit of DG set capacity 40 to 63.5 KVA and calibrating complete all as specified & directed.

S&F in replacement acid lead maintenace free GP 115E31L type 12 volt 180 AH heavy duty Genrator set battery suitable for giving start backup to 125 KVA DG set intial charged with connecting copper muilticore lead / cable PVC insulated 1.5 Mtr long one end fixed heavy duty copper terminal and other copper lugs complete all as specified & directed.

S&F in replacement acid lead maintenace free 12 volt 150 AH heavy duty Generator set battery suitable for giving start backup to 75 KVA DG set intial charged with connecting copper muilticore lead / cable PVC insulated 1.5 Mtr long one end fixed heavy duty copper terminal and other copper lugs with complete all as specified & directed.

S&F in replacement acid lead maintenace free 12 volt 100 AH heavy duty Generator set battery suitable for giving start backup to 75 KVA DG set intial charged with connecting copper muilticore lead/ cable PVC insulated 1.5 Mtr long one end fixed heavy duty copper terminal and other copper lugs complete all as specified & directed.

Labour for fuel tank of DG set in all capacity make model etc cleaning washing welding solding making leakage proof after disconnecting opening from existed location with re-assembling and connecting as same with denting painting and site required complete all as specified & directed.

S&F in replacement display control panel suitable for DG set capacity 75 KVA showing on alarm re-set, low oil pressure, High engine Temps, under over speed, low full lavel, Gen set running etc with all indication such as control on/ off, canopy lamps on / off stop push button complete all as specified & directed.

S&F in replacement display control panel suitable for DG set capacity 40KVA showing on alarm re-set, low oil pressure, High engine Temps, under over speed, low full lavel , Gen set running etc with all indication such as control on/ off, canopy lamps on / off stop push button complete all as specified & directed.

S&F in replacement display control panel suitable for DG set capacity 30KVA showing on alarm re-set, low oil pressure, High engine Temps, under over speed, low full lavel , Gen set running etc with all indication such as control on/ off, canopy lamps on / off stop push button complete all as specified & directed.

S&F in replacement automatic transformer switch in sheet metal enclousre 4 poles 200 Amps capacity 440 volt 50 to 60 HZs frequency closing current 3 A/ 230 volts and triping current 0.5 Amp / 230 volts confirming to IEC 977-6-1 including making all electric connections and nut bolt and washer to be fixed on surface of wall, handel to be operation complete all as directed.

S&F in replacement including connecting testing Euroload changeover switch 4 pole TPN 415 volts 125 Amps rated open enclousre to be fix in outdoor LT panel conform to IS/ IEC 60947 - 3 and IS; 13947 (Part -3) for on industrial load using making all connection including Phase extend, fixing nut bolt operating handle etc all accessories complete all as specified & directed.

S&F in replacement including connecting testing as new to Euroload changeover switch 4 pole TPN 415 volts 200 Amps rated sheet metal enclouser to be fix in outdoor LT panel conform to IS/ IEC 60947 - 3 and IS; 13947 (Part -3) for on industrial load using making all connection including Phase extend , fixing nut bolt operating handel etc all accessories complete all as specified & directed.

Excavation in trenches not exc 1.5 M wide and not exc 1.5 M in depth for pipe line, etc getting out in soft/ loose soil and levelling of bottom surface to required level complete all as specified & directed.

Returning filling in, including spreading, levelling, watering and well ramming in layers not exceeding 25 CM complete all as specified & directed.

Removing excavated material not exceeding 50 m and deposting where directed at a level not exceeding 1.5n m above the starting point complete all as specified and directed.

Supply, laying and spreading of dry (Ganga) sand, free from organic impurities for cushioning as in trenches 8cm depth below cable and 15cm above cable and punned to 10cm depth complete all as specified & directed. Note: Punned thickness shall be considered for measurement purpose.

M&L brick, sub class 'B' bricks laid dry, flat, length equal to width of brick over sand cusioning in trenches for cable protection complete all as specified & directed.

Labour only for cutting/boring to plinth protection/hard standing/road etc in suitable depth and corssing of GI pipe of size 80 MM bore so that XLPE under ground cable can be passed and giving mechanical protection to cable complete all as specified and directed. Note:- Quoted rate shall be included the cost of required material for repairing to disturbed surface all as per existing specification and GI pipe shall be measured and paid seperately under respective itmes.

Supply, laid in trench /fixed in replacement with surface of wall/roof etc jointing, thimbling and glanding in suitable size testing to cable XLPE insulated, screened, PVC bedded galvanised steel strip or wire armoured electric LT cable with alumunium conductor 1100 volts, grade cross section area 4 core x 25 Sqmm (earthed) complete all as specified & directed. Make: Havells / Finolex / RPG / Polycab / Paragon / Fort Gloster

Supply errecting connecting and testing(in replacement) of LT bus bar chamber in cubical housing cabinet, out door type, platform mounted (minium height 45 CM above normal GL and 30 CM below normal GL) angle irom frame grouted in PCC foundation , factory made, totally enclosed, dust and vermin proof made out by 3.15 MM thick CRCA MS sheet of overall indicating size 600 x 600 x 450 MM and full built upon angle iron frame in size 40 x 40 x 5 MM, having front and rear hinged both side openable doors and liffting lugs (02 Nos) , locking arrengement to be connect to earthing strip at rear side, bottom detachable both side openable ,gland plate complete with suitable size zinc plated and passivated nut, bolts, spring and washers sheet steel bus bar chambers having front hinged covers with a set of electrolytic grade high conductivity. The cabinet and all members should be chemically treated with MSR solution for anticorrosive treatment painted epoxy powder coated comprising 04 Nos Aluminium conductor equal size 600 Amps rated colour sleeve insulated bus bar mounting on heat skinkable insulator both side incl grouting in PCC foudation complete all as specified & directed.

S&F in replacement 40 MM dia GI tubing 'light grade' with fixing acessories laid in trenches or on wall or pole with clamp complete all as specified & directed. Make: Tata/ Jindal / Swastik

Note :- (i) Credit shown in credit schedule of tender document shall be considered by the tenderer while quoting the rates of various items. The same shall be recovered from various payment to contractor before handing over old material. The contract amount shall be arrived at after deduction of Schedule of Credit from the total quoted amount in BOQ. (ii) Make of material shall be as per mentioned in Particular specifications or Appendix 'B' to Particular specifications as approved by AGE (I) AF manauri

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