Planning, Design, Engineering, Construction, Testing, Trial Run and Commissioning Coal Handling Plant (51.0 MTY), at MAGADH OCP consisting of all Civil, Structural, Electrical and Mechanical Works and Operation and Maintenance of plant for five years

Amount

A. WORK & SERVICES

Detailed survey of the area, within the battery limits & submission of reports (Complete work as per Tender document)

Sub soil exploration, field and laboratory testing of samples & submission of reports (Complete work as per Tender document)

Design Engineering Cost

Preparation and submission of system engineering drawings as per system requirements.

GA & detail engineering designs and drawings of all civil, structurals, developmental and infra-structural work included in the system and scope of works (Complete details of the system)

G.A. & detailed engineering designs and drawings including working and maintenance manuals of : i) All individual equipment ( Mechanical & Electricals) ii) Dust Control & Pressurisation system. iii) Fire-fighting and plant cleaning system. iv) Chutes & Liners v) Communication system vi) Power Supply System vii)Illumination system. viii) Plant control system ix) OHE System x) Any other system/unit to match the scope of work & requirement

Documentation as per tender specification, complete as per scope of works

B. CIVIL, STRUCTURAL, INFRASTRUCTURAL AND DEVELOPMENT WORK

Receiving Pit Complex including receiving hoppers, platform, ramp, primary crusher houses and retaining walls

SILO 4000 Te (3 Nos.)

30000 Te Overground RCC Bunker (3 Nos.)

Conveyor Gantry/Gallery with supporting structures

Transfer Houses, Drive Houses and Sampling Houses

Service buildings such as main CHP office, rest room, First aid center, canteen, security room etc.

Compressor House

Maintenance workshop cum store

Substations (A, B, C & D)

LMV & scooter parking shades

Internal approach roads, drains and culverts

Water supply arrangement: Ground water reservoir, water supply pipeline, pump houses.

Sewerage system & ETP

Lighting Mast

Boundary Wall with gates

Site Development, Arboriculture & Miscellaneous Items required to complete the work as per NIT

C. PLANT & MACHINERY ( SUPPLY)

C.(a) SUPPLY : MECHANICAL

CONVEYORS

BELTING

EQUIPMEMT

Mechanical Equipment Receiving Pit & Bunker

Mechanical Equipment at Loading Section

Mechanical Equipment at Transfer houses

OHE equipment including mechanical, civil and electrical requirements

Other mechanical equipment

Dust suppression system with piping & other accessories. Condition monitoring system, Safety & firefighting system, Plant cleaning, drinkng water , and other misc. equipment/utility for any more item required to complete the project

C.(b) SUPPLY : ELECTRICAL

OVERHEAD TRANSMISSION/DISTRIBUTION LINE ((Refer Section 4.4, Part-I of Vol-II/Sec-7.3 & Annexure-III.2,Vol-II/Sec-7.3 & Tender Drawings)

i)One no. of 33 kV Double Circuit Overhead Line on 52 kg/m (min.) rail pole from 2x50 MVA, 132/33 kV Kamta Substation CCL ( 23°50'42.19"N, 84°59'43.42"E) to Substation-B including and other accessories. ii)One no. of 33 kV Double Circuit Overhead Line from 2x50 MVA, 132/33 kV Kamta Substation CCL ( 23°50'42.19"N, 84°59'43.42"E) to Substation-D including and other accessories. iii)6.6 kV Over Head line feeders on 52kg/m (min.) rail pole along with suitable cable, lightning arrestors, isolators etc. for receiving power at Substation-A from Substation-B. iv)6.6 kV Over Head line feeders on 52kg/m (min.) rail pole along with suitable cable, lightning arrestors, isolators etc. for receiving power at Substation-C from Substation-D.

Substation-A,Substation-B, Substation-C & Substation-D (Refer Section 4.4, Part-II of Vol-II/Sec-7.3 & Annexure-III.2 of Vol-II/Sec-7.3 & Tender Drawings)

i)Electrical P&M of Substation-A as per Annexure-III.2. ii)Electrical P&M of Substation-B as per Annexure-III.2. iii)Electrical P&M of Substation-C as per Annexure-III.2. iv)Electrical P&M of Substation-D as per Annexure-III.2.

PLC-SCADA,Automation & IIoT (Refer Section 4.4, Part-II of Vol-II/Sec-7.3 & Annexure-III.2 of Vol-II/Sec-7.3 & Tender Drawings)

PLC, Automation- i)Remote Interfacing Equipment- As req. ii)Input/Output (I/O) modules- As req. iii)Communication modules/Media Converters - As req. iv)Power supply units- As req. v)CPU modules with hot standby- As req. vi)Memory modules (as per requirement)- As req. vii)Programming software- As req. viii)Control Desk: A)Central Control Desk Cum HMI Panel including Annunciation Panel along with IIoT for monitoring, control and operation of equipment of the entire plant.- 1 Set B)Control Desk Cum HMI Panel including Annunciation Panel along with IIoT for monitoring, control and operation of equipment connected to Substation-A and Substation-B with integration facility with the Central Control Desk at Substation-B.- 1 Set C)Control Desk Cum HMI Panel including Annunciation Panel along with IIoT for monitoring, control and operation of equipment connected to Substation-C and Substation-D with integration facility with the Central Control Desk at Substation-B.- 1 Set D)SCADA- i).SCADA software- As req. ii).Human-Machine Interface (HMI) panels-As per specification. iii).Remote Terminal Units (RTUs) or other data acquisition devices-As req. iv).Communication protocols v).Historical data logging systems vi).Alarming systems vii).Real-time monitoring and control systems

Cables (Refer Section 4.4, Part-II of Vol-II/Sec-7.3 & Annexure-III.2 of Vol-II/Sec-7.3 & Tender Drawings)

A.Power cables: i)6.6 kV grade, XLPE, single wire armoured Copper conductor, FRLS cables of different sizes for supply of power to 6.6 kV panels, drives & other equipment as per technical specification. ii)1.1kV grade, PVC insulated, PVC sheathed single wire armoured Copper conductor FRLS cables of different sizes for power supply to panels drives and other equipment as per technical specification. B.Lighting cables: i)1100/660 V grade, PVC insulated, PVC sheathed, single wire armoured, Copper conductor, FRLS cables of different sizes as per technical specification. C.Control and Signalling cables: 1100/660 V grade, single/multi core PVC insulated and sheathed, Copper conductor, i)FRLS, control and signalling cables of 2.5 sq. mm cross-section having different no. of cores as per technical specification. D.Cable trays/cable racks (separate trays shall be used for power and control cables), cable trenches & cable vaults etc as per technical specification.

Illumination system(Refer Section 4.4, Part-II of Vol-II/Sec-7.3 & Annexure-III.2 of Vol-II/Sec-7.3 & Tender Drawings)

A.Service connection and point wiring of various service buildings B.Lighting Distribution Boards with incoming and outgoing MCCBs / MCBs as per technical specification C.Luminaires: i)LED Lamp (Industrial/decorative/dust tight type) as per requirement complete with control gears, accessories etc as per technical specification ii)LED Lamp / High pressure sodium vapour lamps/ metal halide lamp (High-bay/Mid bay/Well glass / Street light/ Flood lights type) as per requirement complete with control gears, accessories etc as per technical specification iii)Street lighting poles of suitable height embedded with conduit and bracket. iv)Fixed type lighting tower for suitable locations in CHP (15-20 m high) fitted with sodium vapour / metal halide lamp v)Miscellaneous items like junction boxes complete with fuse, terminal block and other necessary accessories, cable glands, lugs, conduits, receptacles etc vi)Digital clock based arrangement with all accessories and terminal for automatic switching ON/OFF of outdoor lights

Welding System (Refer Section 4.4, Part-II of Vol-II/Sec-7.3 & Annexure-III.2 of Vol-II/Sec-7.3 & Tender Drawings)

i)Transformer welding set 400A complete with cables and accessories 6 nos, out of which 4 nos. to be housed in rooms (size 2 m x 3 m x 3 m each approx., one number for each Zone)-6 Set ii)Motor generator welding set DC 600 A with accessories- 4 Set iii)1.1kV grade, PVC insulated and sheathed single layer armoured, FRLS, Aluminium conductor cables for power supply to welding sockets.-Lot iv)Dust proof plug sockets complete with switches, holder set etc throughout the plant. -Lot

Earthing System & Lightning Protection System (Refer Section 4.4, Part-II of Vol-II/Sec-7.3 & Annexure-III.2 of Vol-II/Sec-7.3 & Tender Drawings)

i. Galvanised earthing strips / wires / conductors for main earthing grid, sub earthing grid of substations, building and structures, earthing of light fittings, welding sockets, pull chord switches, belt sway switches, zero speed switches and various electrical equipment, Ground electrodes and earthing pits as per technical specification. - Lot. ii. Equipment and accessories for Lightning protection system for building and structures having height of 10m and above with separate earth pits.-Lot

Communication system (Refer Section 4.4, Part-II of Vol-II/Sec-7.3 & Annexure-III.2 of Vol-II/Sec-7.3 & Tender Drawings)

i. Project administrative communication system complete with automatic pushbutton type telephone sets at various location of Silo, MCC and control Room of sub-stations etc. including wiring of all sets up to a common junction box and connected to main auto exchange for external connection - lot ii. Industrial type duplex loud hailing plant intercom system complete with cabling accessories etc. as per technical specification- lot iii. Visual communication system with industrial type CCTV- lot

Miscellaneous Equipment comprising of the follwing (Refer Section 4.4, Part-II of Vol-II/Sec-7.3 & Annexure-III.2 of Vol-II/Sec-7.3 & Tender Drawings)

i. Equipment and accessories for Pressurisation - 4 Nos. ii. Miscellaneous items such as Local control, stations, testing equipment, electrical portable fire fighting equipment for sub-stations and other safety equipment as per relevant CEA Regulations/Guidelines. Furniture for control rooms and substation buildings.-Lot iii. Exhaust and ceiling fans - lot iv. Insulating mats per IS for sub-stations, MCC rooms and control rooms - lot v.Latest Model of PC, (Windows 10 (min.) or Equivalent),min. Core i5 processor or equivalent, min.500 GB SSD, min. 4 GB Graphics Card with min. 20 inch LED Monitor, and with laser colour dual side printer complete with UPS of 60 minutes back-up. - 04 Nos vi. Laptop latest model, for re-loading the soft- ware in PLC/PC/SCADA-2 Nos. vii. Air conditioners 1.5/2 Ton Capacity - lot viii. Voltage stabiliser for control circuit- lot ix. Aluminium portable telescopic ladders- 04 Nos. x. Mandatory Spares electrical installation-Lot xi. Testing equipment electrical system-Lot

Any other equipment specifically not mentioned but necessary for efficient operation of plant under this package- lot

C1. ERECTION, INSTALLATION & COMMISSIONING

Erection of mechanical equipment

Erection of electrical equipment

Erection of other plant and machining etc.

Trial run, and commissioning of the plant

Trial run, Testing, and commissioning of the OHE System underneath silo

C2 . OTHERS ITEM

Any other item left out for completion of the project

C3 . MAINTENANCE AND TRAINING

Operation of the plant for five year after commissioning

Maintenance of the plant for five year after commissioning

Training of the employer personnel as per tender document

Total impact of GST for the purpose of CTC

thyssenkrupp Industries India Pvt Ltd