oldplant

Amount

DNIT for sale of old plant & machinery of Karnal sugar mill

Cane Unloading Equipments and System No. of cranes & Capacity 02 Nos. 5 MT, 30 m (Length) x 22 m (Span) Bridge Drive Motor 10 hp, 950 RPM Grab Hydraulic without Motor Gantry Crane

Cane CarrierLength x Width x Depth 52.43m x 1500 mm x 1000 mm with reduction gear without motor

Rake Elevator Length x Width 1 No. for Prepared Cane 19.75 m x 1500 mm without reduction gear & motor

ACFC (Instrumentation Specification) PLC based IO’s Make: ABB

Preparation of CaneKicker 22 blades, 48 rpm, With reduction gear without motor Leveller 32 blades, 585 rpm, swing dia-1500 mm without motor

Fibrizer Hammers (no. & weight) 42 nos., 22 kg, 750 rpm, swing dia – 1800 mm Turbine Driven 600 BHP Single-Stage Steam Turbine Bellis India Ltd. (SS 26 M), working pr. 17-21 kg/cm2

II. Mills (Including IRC) Number 04 Mills, 03 Rollers with UFR each without 03 sets top roller bearing housing with bearing. Roller Size: 30” x 60” KCP Make Type of Hydraulic System Edward Hydro-Pneumatic Accumulator System

Mills (Including IRC) Drive for mills (Turbine driven) 02 nos., 600 BHP Single-Stage Steam Turbine Bellis India Ltd. (SS 26 M), working pr. 17-21 kg/cm2 without 01 set turbine governor.

Reduction gear arrangement i. 2-sets reduction gears having single helical teeth incorporated in the turbines reduction from 5000 to 1000 rpm

Reduction gear arrangement 2-sets double reduction gear boxes with double helical type teeth incorporated in the turbines reduction from 1000 to 50 rpm

Reduction gear arrangement 2-sets single reduction machine cut spur gearing (29 teeth, 204 teeth) reduction from 50 to 7.1 rpm

Bagasse Elevator Wooden Slat type, length-26mm (11 m horizon. + 15 m elevated), 25 hp motor with gear box Return Carrier 50 mtrs, 40 hp motor with gear box

Imbibition Scheme followed PLC based Compound Imbibition

III. CLARIFICATION PLANT

Weighing Equipment Juice weighing scale, 65 qtls capacity / charge. Also having 01 steel yard type check weighbridge of 65 qtls capacity / charge 01 No., Raw Juice Receiving Tank L x B x H 6 x 2 x 1.25 Meter 01 No., Raw Juice Weighing Tank Number 01 No. L x B x H 4 x 2 x 1.25 Meter

Raw Juice Pump

Juice Heater with condensate pumps Juice heater (Multiple Circulator) 120 sq. mtr. H.S. Juice Heater (Vertical Type) Multiple Circulation 170 sq. mtr. H.S. 04 No., Vapor Line Juice Heater 300 sq. mtr. H.S. 01 no, Clear Juice Heater 300 sq. Mtr. H.S. 01 No.

Juice sulphitation tank Continuous juice sulphitor tank, Gross/working capacity = 23/15 m3 = 02 Nos, Juice Sulphitation receiving Tank & Pumps 01 No.

Clarifier 01 No. Multitech Make, Rapidorr 444 type Dia x height : 26’ x 20’ , Clear Juice Pump 02 Nos.

A). Sulphur furnace - 140 kg/hr. = 02 Nos, Sulphur furnace 70 Kg/hr.= 02 Nos B). Waste heat recovery system = 02 Nos

C). Sulphur furnace 70 Kg/hr. 01 No.

Air Compressor 02 Nos. air compressors (Ingersoll Rand Make), 340 m3/hr (01 no.) & 250 m3/hr (01 no. blower type)

Size 8’ x 16’ length, filtering area = 400 sq. ft. with SS screens, size 8’ length 13” width, No. of screen 48 in each filter without valves 01 Triveni make Rotary Vacuum Filter 01 Universal make Rotary Vacuum Filter

Muddy Juice Receiving Tank 01 No., Dia-2.5 mtr, Height-2m Muddy Pump 02 Nos. (01 working and 01 standby) Capacity-25 ltr/sec., head-30 mtr Filterate Pump 02 Nos., Capacity-60 tonnes/hr., Head-30 mtr., & 02 Nos. 30 ton/hr., head

Vacuum Pumps with motors 01 No., Kakati Make Vacuum Pump, Suitable for 18 m3/min. at 710 mm of Hg. 01 No., Kakati Make Vacuum as standby Suitable for 10 m3/min.

Milk of Lime Plant One rotary type lime slaker, having a diameter 1m. x 4.5 length, capable of slaking 200 kgs quick lime per hour Milk of lime storage tanks 02 Nos., 7.5 m3 each MOL Pump 02 Nos., Capacity-10 m3/hrs. Head-20 mtrs

01 No. vibro screen of “PENNWALT” make of 60” size of Milk of lime screening 01 No. vibro screen of “PENNWALT” make of 60” size for Filterate Juice

V. EVAPORATION AND BOILING PLANT HS of body (m2) Vapour Cell Dia x Height 4.7m x 10.73m 1300

1st body Dia x Height 3.7m x 7.9m 750

2nd body Dia x Height 3.4m x 8.0m 560

3rd body Dia x Height 2.95m x 8.0m 440

4th body Dia x Height 2.95m x 8.0m 440

Standby Dia x Height 2.95m x 9.5m 440

Standby of 1st body (2012) Dia x Height 3.7m x 7.9m 750

Arrangement of drawing Condensate from vessel Through individual pumps : capacity head 1st body: 50m3/hr, 30m = 02 Nos 2nd body : 50m3/hr, 30m = 02 Nos Condensate Pump 02 Nos., 30 ton/hr, 30m head

Syrup Sulphitation Tank 02 Nos. gross capacity 15m3, (5.6’ h x 7.10’ dia) Sulphited syrup receiving tank 01 No., Dia-2m, height-3m Sulphited syrup pumps 02 nos

Syrup Storage tanks 03 Nos. of tanks, 10.6 m3 of capacity each Melt Tank 02 Nos. of tanks, 10.6m3 of capacity each Molasses Storage 09 Nos. 10.6 m3 of capacity each

04 Pans 40 tons striking capacity, 185m2 HS each, Mechanical circulator in only 03 pans

01 Pan 60 tons striking capacity, 277m2 HS

Condensate Pump 02 Nos. Cap. 50m3/hr, height-30m

Cooling and Condensing, Condensers (Total six) 01 (for quad)-Multi-jet (1.5m dia, 2.69 ht.) 04 (for pans)-Multi-jet (1.2m dia, 2.33 ht.) 01-(for pans) Multi-jet (1.2m dia, 2.33 ht.-01

Pumps 03 Nos. of pumps of 227.78 lt/sec coupled with 150 BHP motor. The system is automatic control of water consumption at evaporator set, pan station and spray pond.

Excess condensate cooling system 02 Nos. of cooling towers, 20m3/hr with 02 nos. of pumps of 20m3/hr capacity

Crystallizers 02 No. for A-Massecuite Water cooled open type having 50 m3 capacity

Crystallizers 01 No. for A-Massecuite Water cooled open type having 35 m3 capacity

Crystallizers 03 No. for B-Massecuite Water cooled arms type having 35 m3 capacity

Crystallizers 04 No. for C-Massecuite Water cooled arms type having 35 m3 capacity

Crystallizers 01 No. for C-Massecuite Receiver Air cooled open type having 35 m3 capacity

Crystallizers 01 No. for B-Massecuite Receiver Air cooled open type having 35 m3 capacity

Seed Crystallizers 01 No. open type seed crystallizer 14m3 seed

Seed Crystallizers 01 No. open type seed crystallizer 14m3 for C-seed

Seed Crystallizers Vacuum crystallizers (02 nos. for B&C massecuite of 21m3 cap)

Seed Crystallizers Vacuum crystallizers (01no. for A massecuite of 28m3 cap)

Massecuite transfer pumps 05 Nos. 30m3/hr, 20m head

Details of reheating 02 Nos.for C- massecuite 16m2 of HS area each 03 Nos. for B-massecuite 11.16m2 of HS area each

Centrigual Machines (1250kg/charge) for A-massecuite= 01 Nos continuous machines of 7-8 ton/hr capacity (75HP motor) = 03 Nos

Mollasses Pumps 15 Nos. (high flow type)

Sugar dryer Total 03 nos. electric drive air blowers 01 for hot air + 02 for cold air

Total 04 hoppers

01 sugar belt conveyor

01 dust conveyor belt

02 bucket type elevator 60 buckets, 20m height

01 no. of sugar grader 15ton/hr cap.

sugar bins with automatic weighing machines 01 No. 150 ton for ‘M’ grade sugar

sugar bins with automatic weighing machines 01 No.100 ton of ‘L’ grade sugar

Boiler 02 Nos. (20 TPH, 1070m2 HS of boiler, 65.7m2 HS of super heater each) Pr. & temp. 21kg/cm2, 300 deg. C Furnace Horse shoe type Feed water treatment 01 No. of treatment plant working on ION-EXCHANGE principle, 15m3/hr cap. Economiser 225m2 HS each Air pollution control system 01 No. of wet scrubber APH 690 m2 HS each Feed water tank 36m3 Chimney 01 self-supporting mild steel chimney of 30.48m height ID/FD fans FD fan : 02 nos. without motor ID fan : 02 nos. without motor Auxiliary fan – 01 no. without motor Feed water pumps 01 No. with motor 75 hp. Boiler instrument panel 01 set each without digital temperature indicator, digital steam flow indicator/totallizer, digital feed water flow indicator, drum level indicator controller, electronic hotter alarm enunciator & DP transmeter range 0 to 6000-01 No, DP Transmeter 2600T 0 to 5000MMWC-01 No, DP transmeter 2600T range 0 to 10000MMWC-01 no., DP transmeter range 0-1600-01 no., IP convertor – 01 No., Control valve 2 way 25mm- 01 No., Electronic pneumatic positioned-01 No., Mini air filter regulator-05 Nos., Control valve size-65mm- 01 No., SS Niddle valve, Size-1/2” – 03 nos., Electro pneumatic positioned-01 no., All accessories, sub-machineries, etc. exclusive of steam & water cock valve, size- ¾”-08 nos., blow down valve size- 1 ½” -06 nos. & cast steel valve size- 1 ½” – 02 Nos.

All accessories, sub-machineris, etc. inclusive

Power Plant Turbine 01 No. 1.5MW, 21kg/cm2, One mini turbine- 0.18MW for spray pond and ETP power

General final Weighing Scale for molasses 01 No. steel yard type cheching weighbridge of 5 tons capacity, 01 bolougne scale of 1 ton capacity

Sugar Melter 01 No. horizontal type of 8ton/hr capacity 01 No. Vertical type of 10 ton/hr. capacity

Air compressors for centrifugals 02 Nos. (0.85 m3 cap. & pr. 7kg/cm2) with 50 hp motor

Mill house crane with crane gantry Capacity of crane 20 T

Description of Work / Item(s)

DNIT for sale of old plant & machinery of Karnal sugar miil

1. Cane Unloading Equipments and System a. No. of cranes & Capacity 02 Nos. 5 MT, 30 m (Length) x 22 m (Span) b. Hoisting Motor 25 hp, 970 RPM Bridge Drive Motor 10 hp, 950 RPM Grab Hydraulic Motor 15 hp, 1440 RPM c. Gantry Crane 2. Cane Carrier Length x Width x Depth 52.43m x 1500 mm x 1000 mm Drive 60 hp motor (VFD, make-ABB) 3. Rake Elevator Length x Width 1 No. for Prepared Cane 19.75 m x 1500 mm Drive 40 hp motor (VFD, make-ABB) 4. ACFC (Instrumentation Specification) PLC based IO’s Make: ABB 5. Preparation of Cane a. Kicker 22 blades, 48 rpm, 30 hp motor with reduction gear b. Leveller 32 blades, 585 rpm, swing dia-1500 mm 250 hp motor c. Fibrizer Hammers (no. & weight) 42 nos., 22 kg, 750 rpm, swing dia – 1800 mm Turbine Driven 600 BHP Single-Stage Steam Turbine Bellis India Ltd. (SS 26 M), working pr. 17-21 kg/cm2 6. Mills (Including IRC) a. Number 04 Mills, 03 Rollers with UFR each Roller Size: 30” x 60” KCP Make Type of Hydraulic System Edward Hydro-Pneumatic Accumulator System b. Drive for mills (Turbine driven) 02 nos, 600 BHP Single-Stage Steam Turbine Bellis India Ltd. (SS 26 M), working pr. 17-21 kg/cm2 c. Reduction gear arrangement i. 2-sets reduction gears having single helical teeth incorporated in the turbines reduction from 5000 to 1000 rpm ii. 2-sets double reduction gear boxes with double helical type teeth incorporated in the turbines reduction from 1000 to 50 rpm iii. 2-sets single reduction machine cut spur gearing (29 teeth, 204 teeth) reduction from 50 to 7.1 rpm 7. Bagasse Elevator & Return Carrier Bagasse Elevator Wooden Slat type, length-26mm (11 m horizon. + 15 m elevated), 25 hp motor with gear box Return Carrier 50 mtrs, 40 hp motor with gear box 8. Imbibition Imbibition Scheme followed PLC based Compound Imbibition I. CLARIFICATION PLANT 1. Weighing Equipment a. 01 no. Juice weighing scale, 65 qtls capacity / charge. Also having 01 steel yard type check weighbridge of 50 qtls capacity / charge b. Raw Juice Receiving Tank L x B x H 6 x 2 x 1.25 Meter c. Raw Juice Weighing Tank Number 01 No. L x B x H 4 x 2 x 1.25 Meter d. Raw Juice Pump 02 Nos., (01 working + 01 Standby) 2. Juice Heater a. 01 No. Juice Heater (Multiple Circulator) 120 sq. mtr. H.S. b. 04 No. Juice Heater (Vertical Type) Multiple Circulation 170 sq. mtr. H.S. c. 01 No. Vapor Line Juice Heater 300 sq. mtr. H.S. d. 01 No. Clear Juice Heater 300 sq. Mtr. H.S. 3. Juice Sulphitation Tank a. 02 Nos continuous juice sulphitor tank. (01 main + 01 stand by), Gross/working capacity = 23/15 m3 b. Syrup Sulphitation Tank & Pumps 01 No, Satvik Make Juice Sulphitor capable to handle 125 TCH juice with bottom circulation arrangement 4. Clarifier a. 01 No. Multitech Make, Rapidorr 444 type Dia x height : 26’ x 20’ b. Clear Juice Pump 02 Nos., (01 working + 01 standby), Capacity 42 ltr/sec, head-50m 5. Sulphur Gas Plant Nos. (01 as standby) 2 x 140 kg/hr. capacity of “Satwik” make 1 x 70 kg/hr. capacity of “Satwik” make 6. Air Compressor 03 Nos. air compressors (Ingersoll Rand Make), 340 m3/hr (01 no.) & 250 m3/hr (02 nos.) 7. Rotary Vacuum Filter a. 02 Nos., Size 8’ x 16’ length, filtering area = 400 sq. ft. with SS screens, size 8’ length 13” width, No. of screen 48 in each filter 01 Triveni make Rotary Vacuum Filter 01 Universal make Rotary Vacuum Filter b. Muddy Juice Receiving Tank 01 No., Dia-2.5 mtr, Height-2m c. Muddy Pump 02 Nos. (01 working and 01 standby) Capacity-25 ltr/sec., head-30 mtr d. Filterate Pump 03 Nos., Capacity-60 tonnes/hr., Head-30 mtr., & 02 Nos. 30 ton/hr., head e. Vacuum Pumps 01 No., Kakati Make Vacuum Pump, Suitable for 10 m3/min. at 710 mm of Hg. 01 No., Kakati Make Vacuum Pump, Suitable for 18 m3/min. at 710 mm of Hg. 01 No., Kakati Make Vacuum as standby Suitable for 10 m3/min. 8. Milk of Lime Plant One rotary type lime slaker, having a diameter 1m. x 4.5 length, capable of slaking 200 kgs quick lime per hour a. Milk of lime storage tanks 02 Nos., 7.5 m3 each b. MOL Pump 02 Nos., Capacity-10 m3/hrs. Head-20 mtrs 9. Vibro Screen a. 01 No. vibro screen of “PENNWALT” make of 60” size of Milk of lime screening b. 01 No. vibro screen of “PENNWALT” make of 60” size for Filterate Juice II. EVAPORATION AND BOILING PLANT 1. Evaporators Dia x Height HS of body (m2) a. Vapour Cell 4.7m x 10.73m 1300 b. 1st body 3.7m x 7.9m 750 c. 2nd body 3.4m x 8.0m 560 d. 3rd body 2.95m x 8.0m 440 e. 4th body 2.95m x 8.0m 440 f. Standby 2.95m x 9.5m 440 g. Standby of 1st body (2012) 3.7m x 7.9m 750 h. Standby of vapour cell (2013) 4.7m x 10.73m 1300 2. Arrangement of drawing Condensate from vessel syrup treatment plant Through individual pumps : capacity head 1st body: 50m3/hr, 30m 2nd body : 50m3/hr, 30m 3rd body : 50m3/hr, 15m 4th body : 50m3/hr, 15m 3. Condensate Pump 02 Nos., 30 ton/hr, 30m head 4. Syrup Sulphitation a. Syrup Sulphitation Tank 02 Nos. gross capacity 15m3, (5.6’ h x 7.10’ dia) b. Sulphited syrup receiving tank 01 No., Dia-2m, height-3m c. Sulphited syrup pumps 03 nos 5. Syrup Storage 03 Nos. of tanks, 10.6 m3 of capacity each 6. Melt Tank 02 Nos. of tanks, 10.6m3 of capacity each 7. Molasses Storage 09 Nos. 10.6 m3 of capacity each 8. Vaccum Pans 05 Nos. of Pans. 04 Pans 40 tons striking capacity, 185m2 HS each, Mechanical circulator in only 02 pans 01 Pan 60 tons striking capacity, 277m2 HS 9. Condensate Pump 02 Nos. Cap. 50m3/hr, height-30m 10. Cooling and Condensing a. Condensers (Total six) 01 (for quad)-Multi-jet (1.5m dia, 2.69 ht.) 04 (for pans)-Multi-jet (1.2m dia, 2.33 ht.) 01-Multi-jet (1.2m dia, 2.33 ht.-01 (size assumed) b. Pumps 02 No., 10”x12” 1100m3/hr cap. 02 No. (Standby) 1250 m3/hr cap., 14m head 02 Nos. of pumps of 555.5 lt/sec coupled with 150 BHP motor. The system is automatic control of water consumption at evaporator set, pan station and spray pond. 01 No. 2000 m3/hr cap., 1 m head c. Spray Pond Capable of handling 2650m3/hr water Nozzels-434 Nos. (20 mm hole size) Pumps 02 Nos. (90hp each) d. Excess condensate cooling system 02 Nos. of cooling towers, 20m3/hr with 02 nos. of pumps of 20m3/hr capacity III. COOLING, CURING AND DRYING PLANT 1. Crystallizers 02 No. for A-Massecuite Water cooled open type having 50 m3 capacity 01 No. for A-Massecuite Water cooled open type having 35 m3 capacity 03 No. for B-Massecuite Water cooled arms type having 35 m3 capacity 04 No. for C-Massecuite Water cooled arms type having 35 m3 capacity 01 No. for C-Massecuite Receiver Air cooled open type having 35 m3 capacity 01 No. for B-Massecuite Receiver Air cooled open type having 35 m3 capacity 2. Seed Crystallizers 01 No. open type seed crystallizer 14m3 seed 01 No. open type seed crystallizer 14m3 for C-seed Vacuum crystallizers (02 nos. for B&C massecuite of 21m3 cap) Vacuum crystallizers (01no. for A massecuite of 28m3 cap) 3. Massecuite transfer pumps 05 Nos. 30m3/hr, 20m head 4. Details of reheating 01 No. each for A,B & C-grain 16m2 of HS area each 02 Nos. for B-massecuite 11.16m2 of HS area each 01 No. of transit heater for A-Massecuite 7.59m2 of HS area 5. C/F Machines (Total 09 machines) 03 (1250kg/charge) for A-massecuite 1 No.

agni carbon

Singla Metal Industries

CROWN STEELS

Singla Metal Industries