REPAIR/REPLACEMENT AND MAINTENANCE OF LIFT AND FIRE FIGHTING VARIOUS ITEMS AND PIPE LINE AT MH BHALRA MIL STN UNDER AGE (I) BHALRA

Servicing / Maintenance of passenger lifts G+3 - 01 Nos of 8 passenger having capacity 544 Kg (Make- Kone) installed at MH by topping up oil in gear box and greasing all required parts i.e. sliding parts, railing etc, cleaning of car top and lift pit, electric power operated doors, auto electric leveling device including cleaning, checking, tightening of all nut, bolts, electric connection, alignment of rope, greasing as required, also diagnosing and removing of fault as and when occurred by replacing/repair the unserviceable parts like machines, motors, generators, ropes, inverter systems, and controller parts to be inclusive of printed circuit boards, Sub components inclusive of belts, rollers, gears, bearings, solenoids, coils, chocks, brake shoes, liners, contacts, contactors, relays, coils, push buttons, door operator VVVF drive, car door safety device limit switches, governor, hoist way door locks, indicators, alarm bell, door sensors and other minor and major mechanical parts including taking out to old U/S parts and fixing of new parts, connecting, testing, commissioning and making to lift in serviceable condition in minimum possible timeall as specified and directed.

Servicing / Maintenance of passenger lifts G+3- 02 Nos of 15 passenger having capacity 1020 Kg (Make- Kone) installed at MH by topping up oil in gear box and greasing all required parts i.e. sliding parts, railing etc, cleaning of car top and lift pit, electric power operated doors, auto electric leveling device including cleaning, checking, tightening of all nut, bolts, electric connection, alingement of rope, greasing as required, also diagnosing and removing of fault as and when occurred by replacing the unserviceable parts like machines, motors, generators, ropes, inverter systems, and controller parts to be inclusive of printed circuit boards, Sub components inclusive of belts, rollers, gears, bearings, solenoids, coils, chocks, brake shoes, liners, contacts, contactors, relays, coils, push buttons, door operator VVVF drive, car door safety device limit switches, governor, hoist way door locks, indicators, alarm bell, door sensors and other minor and major mechanical parts including taking out to old U/S parts and fixing of new parts, connecting, testing, commissioning and making to lift in serviceable condition in minimum possible time all as specified and directed. Note for item No 1.00 & 2.00 : - (i) The above Maintenance shall be done through only E-in-C Branch's approved OEM rep or authorised agent of OEM. (ii) The Contractor will have to upload MOU (Memorandum of Understanding) alongwith cover 1 failing which his technical bid will be rejected. (iii) All the spare parts of the Lift shall be purchased from the OEM or his authorised distributor. (iv) Any spare parts required to be replaced during the period of tender in any shall be replaced by the contractor within the cost of this item. Nothing shall be paid extra on this account except srl item No. 3 to 09. (v) Cost of spare parts which are not specified in Srl item No. 1 & 2 but are necessary for the satisfactory functioning of the lift shall also be deemed to be included in the rate quoted for these items. (vi) Labour charges for dismantling unserviceable parts and fixing of new spare items/parts shall be deemed to be included in the rate quoted for the items. (vii) The complaint/breakdown will be attended immediately and maximum with in 16 Hrs and will be rectified within 48 Hrs after receiving the complaint. (viii) In case of any fault, lift is to be made functional within next 48 hours of intimation or else penalty of Rs.2000/- per day per lift to be imposed for the unserviceability period beyond 48 hours. (ix) The contractor will have to purchase suitable plan for the lifts from the OEM ,the same will be also mentioned in MOU. (x) As a part of maintenance, OEM will provide basic training to CUSTOMER with respect to rescuing passengers entrapped in elevators. (xi) Mob No. of OEM technician and rescue operator will be displayed on each lift and Gaurd room. (xii) Maintenance records will be maintained by the contractor duly signed by service team, contractor, JE E/M and Engr-in-Charge as per maintenance . (xiii) The contractor through OEM will carry out monthly , quarterly and half yearly maintenance as per particular specification within overall quoted rate for monthly , quarterly and half yearly maintenance checks. (xiv) A penalty of Rs. 1200/- wil be levied in case, no rescue operator is found during any shift.

Dismantling the cabin fans of size 300mm sweep from lift, removing the burnt out winding wires, rewinding with winding wires and insulation materials overhauling/servicing, greasing/ lubricating, insulating electric leads, bearing/ bushes , bolts nuts, condensor, assembling back checking for proper function and testing all as specified and as directed by Eng-in-Charge.

Supply and fix in replacement cabin fan 300 mm sweep size as per existing type suitable for lift all as specified and directed.

Supply and fix in replacement LED recessed ceiling light 5W square type as per existing type in lift all as specified and directed.

Supply and fix in replacement UPS battery for 8/13 passenger lift 18 AH, 12 V as per existing type in lift all as specified and directed.

Supply and fixing in replacement RCCB double pole, 30mA, 16 to 25 Amps completeall as specified and directed.

S&F in replacement energy saving bulk head luminaire with Polycarbonate diffuser LED integral fitting 10 watt (Min), 6500K, IP-54, connecting and testing, complete all as directed and specified.

Comprehensive maintenance for the fire alarm system and connected cables, detectors, manual call points, response indicators, hooters and replacing unserviceable parts complete all as specified and directed. The following checks to be carried out to ensure smooth and effective operation of fire alarm system at MH Bldg (i)Addressable panel - 1 No, (a)Checking control panel, power supply, LED indicators, fuses, circuits and cleaning zone cards. (b)Functional checking of smoke detectors and cleaning of LED & sensing chamber. (c)Checking sound effectiveness and functioning of hooter and PA speaker. (d)Checking circuits, glass function & LED.

Comprehensive maintenance for fire hydrant with booster pump, control panel, hose reel drum with hose, fire hydrant valve, fire hose, nozzle, pressure gauge, pressure switch and replace the unserviceable parts complete all as specified and directed. The following checks to be carried out to ensure smooth and effective operation of fire hydrant systems at MH- 01 Jobs. (a) Checking of fuses, indication lamps, auto & manual function, fault indication switches, over load relays, contactor, single phase preventer and internal wiring of control panel. (b) Checking Electric motor with pump alignment, gland packing and running performance. (c) Checking of the movement of spindle, lug of hydrant valve and applying grease for free movement/ servicing. (d) Checking of fire hoses, male/female coupling and nozzle. (e) Checking leakage and nozzle operation of hose reel drum. (f) Checking terminals, voltage, current, specific gravity, acid level and applying the petroleum jelly on batteries.

M & L for addressable multicriteria smoke detector with base in replacement of old unserviceable complete all as specified and directed.

M & L for manual call point addressable in replacement of old unserviceable complete all as specified and directed.

Supply, assembling, erection, testing and commissioning in replacement of remote response indicators.

M & L for addressable multicriteria heat detector with base in replacement of old unserviceable complete all as specified and directed.

M & L for PA speaker of 6 watt in replacement of old unserviceable complete all as specified and directed.

M&L in replacement for Sirens electronic type horizontal single stage continuous normal operation for at least 50 minutes with sound level 65 DB to 120 DB measured at 1.5 mtr with sound output variation of +5 DB for 500 mtr range complete all as specified and directed.

M & L for battery 12V, 7AH in replacement of old unserviceable complete all as specified and directed.

Taking out unserviceable first aid fire hose reel, supply, installation, testing and commissioning of first aid fire hose reel 30 meters long 20 mm dia high pressure rubber hose mounted in the hose drum with shut of nozzle and connected to wet riser piping of 20mm dia and ball valve complete all as specified and directed.

S & F in replacement percolating canvas fire hose of 63mm dia, reinforced tuber lined 7.5 Mtr long with suitable male and female Gun Metal coupling on each end complete incl taking down old canvas hose. Note : The Fire hoses shall be confirming to IS-158423 with ISI Marked complete all as specified and directed.

Taking down swinging hose reel drum and supply, fixing swinging type hose reel drum suitable for 30 Mtrs of suitable size complete all as specified and directed.

S & F male coupling SS in replacement of old unserviceable male coupling complete all as specified and directed.

Taking down unserviceable starter panel of 7.5 HP 3 phase 415V, of any model/make and S& F new starter panel complete all as specified and directed.

M & L for dismantling the existing centrifugal pump set from position by disconnecting the electrical connections and taking down the centrifugal pump set complete along with motor of capacity 7.5HP, 3 phase and transporting to workshop for servicing/overhauling and greasing, incl painting with two coats of synthetic enamel paint (Postman Red colour) over a coat of zinc chrome primer chromate and replace the following worn out parts, and reinstallation, testing and commissioning etc complete all as specified and directed. (a) Bearings for Motor – 02 Nos. (b) Bearings for pump – 02 Nos. (c) Gland packing – 01 Set. (d) Bolts, nuts and washers – 01 Set.

Dismantling the existing electric motor 7.5 HP of any make from the base plate by disconnecting the electrical connections for rewinding of motor by taking out burnt out copper winding from the motor, cleaning the casing and slots with wire brush and washing with pressure water and rewinding the motor using super enamelled insulated copper wire matching with existing gauge and necessary insulating/heating completely for drying up, and painting the motor with two coats of synthetic enamel paint over a coat of red oxide zinc chromate and refixing the motor on base plate and reconnecting the electrical connection etc, including transporting, testing and commissioning complete all as specified and directed.

S&F CI Foot valve of size 100mm conforming to IS 4038, complete fixed in replacement of old unserviceable complete all as specified and directed.

S & F Lead Acid Battery, 12 V, 100 Ah, 25 plate in replacement of old unserviceable battery of Diesel Engine operated Fire fighting pump set incl connecting up along with suitable new copper leads complete all as specified and directed.

Taking down old unserviceable/corroded MS pipe off sizes carefully and Supply, laying and connecting ERW steel pipe 6.0 mm thick as per IS 3589 (1981) including specials complete with all fabrication job done as required at site and painting with two coats of synthetic enamel paint (postman red colour) over a coat of red oxide for nominal dia 100mm of pipes complete all as specified and directed.

All as per item No 27 here-in-before but 80 mm dia complete all as specified and directed.

All as per item No 27 here-in-before but 65 mm dia complete all as specified and directed. (Note : for item nos 27 to 29 The Rate deemed to be inclusive of one coat of anti-corrosive bituminous paints for portion of pipe laid under ground.)

Supply and filling in repairs refiilling, servicing and pressure testing of ABC type Fire Extinguisher of 04 Kg Capacity complete all as specified and directed.

Supply and filling in repairs refiilling, servicing and pressure testing of CO2 type Fire Extinguisher of 4.5 Kg Capacity complete all as specified and directed.

Supply and filling in repairs Dry chemical powder (ABC-IS 15683) Extinguisher 6Kg capacity complete all as specified and directed.

Supply and fix in replacement Single phase preventor complete all as specified and directed.

Supply and fix in repair for replacement of MS sheet cover of Hose box as per existing required shape and size including necessary fabrication,painting with red out side and white inside colour ,welding work and fixing accessories incl locking arrangement etc to match with existing panel surface complete all as specified and directed.

Taking down old unserviceable cable HT/LT of any size fom ground/wall/pole including disconnection from existing panel/pole etc. complete all as specified & directed by Engr-in-charge.

Supply, laying, testing in repair/replacement XLPE insulated screened, PVC innersheathed galvanised steel strip or wire, armoured, heavy duty LT UG electric cable with aluminium conductor, 1100 volts grade, cross-sectional area 16 Sq.mm, 4 core including taking down existing cable complete all as specified and directed.

Supply, laying, testing in repair/replacement XLPE insulated screened, PVC innersheathed galvanised steel strip or wire, armoured, heavy duty LT UG electric cable with aluminium conductor, 1100 volts grade, cross-sectional area 10 Sq.mm, 4 core including taking down existing cable complete all as specified and directed.

Supply, laying, testing in repair/replacement XLPE insulated screened, PVC innersheathed galvanised steel strip or wire, armoured, heavy duty LT UG electric cable with aluminium conductor, 1100 volts grade, cross-sectional area 10 Sq.mm, 2 core including taking down existing cable complete all as specified and directed.

Excavating in trenches, not exceeding 1.5 m wide and not exceeding 1.5 m in depth, not exceeding 10 sq m on plan and getting out in any type of soil complete all as specified and directed.

Returning, filling in, including spreading, levelling, watering and well ramming in layers not exceeding 25 cm thick complete all as specified and directed.

Removal of surplus soil to a distance not exceeding 50 m and deposited where directed at a level not exceeding 1.5 m above the starting point complete all as specified and directed.

S&F 50 mm bore GI tubing light grade including necessary fittings such as bend, tee, elbow etc incl taking down complete in trenches/ on wall complete all as specified and directed.

Supply and laying unreinforced pre cast concrete cable cover class LV type I flat size 250 x 150 x 40 mm for cable protection complete all as specified and directed.

Supply and spreading fine river sand in trenches for cushioning of under ground cable complete all as specified and directed. Note:- Only punned thickness will be measured and paid.

M&L for providing earthing with GI earth plate electrode 600 x 600 x 6.3 mm thick burried directly in ground vertically to depth of not less than 2.25 mtr deep below normal ground level with top edge of the plate not less than 1.5 mtr below ground level connected to GI earth strip of 25x4mm by means of bolts, nuts, washers of GI and provision of earth lead, GI protection pipe with 15mm light grade galvanized including necessary earth work in any type of soil, PCC 1:3:6 type CI (using 20mm graded stone aggregate) earth chamber and 1:2:4 type B1 RCC cover fitted with50mm thick with 6mm dia MS bars complete all as shown in SSR Pt - 1 electrical plate No 3 complete all as specified and directed including taking down old unserviceable earthing. Note : Quoted rate deemed to include the cost or excavation and earth work PCC Chamber, funnel cover etc.

M&L for providing earthing complete with Copper earth plate electrode 600 mm x 600 mm x 3 mm thick buried directly in ground earth pit not less than 2.25 Mtr deep below ground level with top edge of the plate not less than 1.5 Mtr below normal ground level, Alternate layers of charcoal) & common salt Crystal, in and including back filling compund in layers and filling up with black cotton soil upto the top edge/ ground level and connected to copper earth strip 20 x 3 mm by means of bolts, nuts, check nuts & washers of copper and connecting to earth dolly, equipment all as shown in electrical plate No. 5 of SSR Part I of 2009 & testing complete including 40mm dia light grade GI pipe upto 7.5 mtr long, excavation in any type of strata, PCC ( 1:3:6 ) type C1 earthing chamber, pre cast slab 50 mm thick in cement concrete ( 1: 2 : 4 ) type B 1 ( reinforced with welded steel wire fabric (XPM) weight not less than 4 Kg / Sqm with frame, including 20 mm bore water pipe medium grade GI Tubing including GI Funnel , wire mesh etc complete all as specified and directed including taking down old unserviceable earthing. (NOTE :- Copper earth continuity conductor 20x3 and GI light grade protection pipe 40mm dia beyond 7.5 mtr shall be measured and paid under the respective items).

M&L for Aluminium strip of size 25x3.15mm complete including cut to length and size to match the existing system and fixing the same to the wall / roof on/on pole with fixing materials complete all as specified and directed.

M&L for Copper strip of size 25x3.15 mm complete including cut to length and size to match the existing system and fixing the same to the wall / roof on/on pole with fixing materials complete all as specified and directed.

Supply & laying in repalcement 2 Core 1.5 Sqmm multistranded copper conductor cable in existing steel conduit with all accessories including connection to detectors etc complete in all aspects as specified & directed by Engr-in-Charge.

Supply, installation, testing & commissioning of fire exit sign & internal hydrant sign (illuminated) made from etched sheet with LED illumination and all electrical accessories incl battery and battery charger etc and also connecting to existing nearby point or circuit for charging as required , complete as per specifications :-

(a) Double Side

S&F in repair/replacement of MCCB, three pole, 160 Amp 415 volts, 50 Hz breaking capacity not less than 25 kA with adjustable thermal and adjustable magnetic protection release with spreader links, Ics = 100% Icu complete all as specified and as directed.

S&F in replacement of MCCB, three pole, 125 Amp 415 volts, 50 Hz breaking capacity not less than 25 kA with adjustable thermal and adjustable magnetic protection release with spreader links, Ics = 100% Icu complete all as specified and as directed.

S&F in replacement of MCCB, three pole, 100 Amp 415 volts, 50 Hz breaking capacity not less than 25 kA with adjustable thermal and adjustable magnetic protection release with spreader links, Ics = 100% Icu complete all as specified and as directed.

Supply , laying, jointing and testing in replacement XLPE insulated PVC sheathed armoured under ground cable heavy duty aluminium conductor LT 1100 V grade cross sectional area 50 sq 3.5 core, complete all as specified and directed by Engineer-in-Charge.

Supply , laying, jointing and testing in replacement XLPE insulated PVC sheathed armoured under ground cable heavy duty aluminium conductor LT 1100 V grade cross sectional area 70 sq 3.5 core, complete all as specified and directed by Engineer-in-Charge.

Supply , laying, jointing and testing in replacement XLPE insulated PVC sheathed armoured under ground cable heavy duty aluminium conductor LT 1100 V grade cross sectional area 35 sq 3.5 core, complete all as specified and directed by Engineer-in-Charge.

Supply & fix in repacement DOL starter for 3 hp motor three phase complete all as specified and directed by Engineer-in-Charge.

Servicing of Diesel engine fire pump of capacity 62.5 KVA of make kirlosker by the authorised Engineer of respective manufacturer for continous operational condition including the following checkings all as specified and directed by Engr-in-charge.

(a) S & F in repairs Kit, fuel filter,lube oil filter,air filter etc

(b) Supply & fill engine oil of superior quality as per OEM recommendation

Supply, erection, testing and commissioning in repair of pot strainer / Y strainer including rubber, bolts, nuts, GI flanges etc complete 100 mm bore of pipes :-

Supply & fix in replacement copper cable of size 16 sqmm 3 core flat type complete all as specified & directed by Engr-in-Chg

Supply & fix in replacement copper cable of size 6 sqmm 3 core flat type complete all as specified & directed by Engr-in-Chg

Supply, installation, testing and commissioning in replacement incl taking down of slim seal type butterfly valves with shperoidal graphite iron disc (SG iron), with nitrile rubber seal and tested to 10 Kg/ Sq Cm including a set of suitable GI flange, as per BS 10 Table-1, bolts,nuts,GI washers, neiperene rubber gasket etc complete (intervalve make) of size :-

(a) 100 mm dia

(b) 80 mm dia

Supply, installtion, testing and commissioning in replacement incl taking down of double flanged CI Non return sluice valve of rating PN 1.6 100 mm dia bore conforming to IS 5312 complete with rubber gasket, GI bolts, nuts, washers etc all as required complete all as specified and directed.

Supply, installtion, testing and commissioning in replacement incl taking down of forged brass/ gun metal ball valve with brass body chrome plated of 25 mm dia bore complete all as specified and directed.

Supply, installation, testing and commissioning in replacement incl taking down of pressures switches suitable for operating with fire hydrant system for working pressure of 14.0 kg/ sq cm incluiding electrical control wiring with suitable rating PVC insulated & sheathed armoured copper conductor control cable upto control panel, connection etc complete all as specified and directed.

Supply, installation, testing and commissioningin replacement incl taking down of 200 mm dia bourden type SS steel dial type pressure gauge including brass isolation valve and siphon pipe having caliberation of 0-14 Kg/Sq Cm.