Berthing Facility for ROPAX/RO-RO vessel at Shallow Water Berth in JN Port

Amount

A. Steel Floating Pontoon

Supply, fabricate, transport, handle and erect in position of structural steel shapes, plates, special plates with through thickness quality and built up sections in pontoon confirming to S355/JO Grade steel (or equivalent approved Indian Grade IS 2062 E350) including profile cutting, assembling, hoisting, fixing in position, welding, inspection and applying a priming coat of approved steel primer and top coat of minimum thickness as specified in the specifications and drawings including cost of all materials, fitting charges, all labour charges, transportation charges and minor tools etc. complete. The cost shall include all fabrication, transportation of the pontoon assembly, minor equipment, Installation of Pontoon and all labour charges etc complete. Following clauses apply to the floating pontoon fabrication.

1. All Fabrication, Welding, Cutting bending of plates on site to be as per BS 5400 Part 6 / AWS D1.1 and relevant classification society (IRS/ABS/BV etc.) rules etc. including surveying/ supervision of fabrication and obtaining certification from classification society (IRS/ABS/BV etc.).

2. All tests on materials + Welds (Ultrasonic, dye penetration for welds + Water tightness test).

3. Payment under this item will paid at 50% pontoon manufacturing, 30% for transportation to site or installation at site and balance after testing, 3rd party certification and successful commissioning at site.

Supply, fabricate, install Aluminium anodes (GALVALUM III) to the pontoon bottom surface at locations indicated in the drawings using welded connections to protect the surface against corrosion all as per specifications.

Supply, and provide manpower for surface preparation to SA2.5 and Painting internal and external surfaces of pontoon with 4 coats of anti-corrosive epoxy painting system with minimum 750 DFT including tools, equipment, manpower, material etc all inclusive as per specifications.

Supply, fabricate, assemble and install handrails / crash barrier all around the pontoon with angles, pipes, box sections and profiles and fixing to the pontoon with welding or sockets all inclusive of tools, welding consumables, equipment etc all as per specifications.

Supply, fabricate, assemble parts of pontoon compartments including flat plates, shapes, etc. conforming specifications (high strength steel) satisfying ship class requirements for pontoon including charpy test requirements as per codes and standards all material, manpower, equipment, tools, welding consumables, assembly and temporary works all in complete respect for the supply of pontoon as per the construction drawings.

Shifting and setting up of piling plant and equipment using gantry and platform or jackup rig, tripods, winch / rile driving rig, rotary drilling rig, bailers, chisellers etc (as per the methodology of work) at each pile location for providing of vertical MS steel liner for boring work and for concreting the piles including fabrication and erection of pile driving plant, staging with various steel plates, girders, angles, channels etc., including cost of steel items, welding charges, strutting and fixing in position at each location, cost of mobilization and demobilization of all equipment, transportation charges of all materials to worksite, all labour charges and minor tools etc. complete.

Supply, fabricate, transport, handle and erect in position of guide pin piles made of Structural steel tubular members of 1000mm diameter conforming to API 5L Grade X52 or its equivalent and including profile cutting, assembling, hoisting, fixing in position, welding, inspection and applying a priming coat of approved steel primer and top coat of minimum thickness as specified in the specifications and drawings including cost of all materials, fitting charges, all labour charges, transportation charges and minor tools etc. complete. The cost shall include all fabrication, transportation of the pontoon assembly, minor equipment and all labour charges etc complete.

Supplying, fabrication & erection of steel cylindrical liners of 8 mm thickness of M.S. plate to the required depth including providing additional stiffener plate (12mm thick and 300mm high) as shown in the drawing including gas cutting, bending to required size, welding at yard & at site, welding, transportation, driving of liners with necessary equipment, all labour, materials, tools, equipment fuel etc. complete. The quantity of liner shall be measured and paid upto required cut off level. However contractor has to built the liner 1 m above cut off level etc complete

Handling of MS liner, transporting to the pile location, placing in position and driving the liner below existing sea bed level to the required depth (the depth shall be as specified in the construction drawings, specifications and as directed by the Engineer in-charge or Authority Engineer) for vertical piles for each pile location for Pontoon piles including cost of welding, cutting, aligning, hire charges of all machineries, equipment, all labour charges, consumables and minor tools etc. complete.

Boring for the piles to the required depth through all types of soil strata including cemented sand, boulder layers up to the founding level and stacking the bored soil at convenient place and transported to the low lying area anywhere inside /outside the harbour area within a lead of 4 Km or as directed by the Engineer’s representative and pile shaft cleaning and keeping of all records etc. including bentonite solution, labour, tools, equipment, fuel etc. all as per drawing, specification etc complete as directed. (Pile dia 1000mm)

Boring for the piles to the required depth through all types of rock strata including, weathered rock and hard rock if any upto the founding level and stacking the bored soil at convenient place and transported to the low lying area anywhere inside /outside the harbour area within a lead of 4 Km or as directed by the Engineer’s representative and pile shaft cleaning and keeping of all records etc. including bentonite solution (where ever required), labour, tools, equipment, fuel etc..all as per drawing, specification complete as directed. (Pile dia 1000mm).

Providing and laying design mix concrete of RCC M40 grade in accordance with IS 456 (Latest Edition) using coarse aggregate, sand and 53 grade Ordinary Portland cement confirming to IS 455 for RCC piles by using tremie with hopper arrangements, excluding cost of fabrication, fixing of reinforcement, centering and shuttering, which will be paid separately, but including cost of cement, stone chips, sand, cost of all labour charges, mixing, conveying, placing, consolidation, screening and washing of coarse aggregate and sand, transportation charges of all materials to the Work Site, hire charges and running charges of batching plant, vibrator, consumables and all other equipment, cost of minor tools etc. complete. (The design mix shall be provided by the contractor from the approved laboratory of Govt. of India).

Dressing / chipping of the RCC pile head of including cutting of steel liners & trimming of extra concreted pile above the designed cut off level and exposing the reinforcement to receive fresh concrete for beams, bracing, pile caps etc., bending the reinforcement for new works, cost of all equipment, all labour charges, minor tools etc. complete.

Providing and placing in-situ concrete of grade M40 for deck slab,pile muffs and beams including all design mix, sampling, testing, records and all labour, materials tools, equipment, fuel, curing, etc.. complete. The concrete mix design using Ordinary Portland Cement ( OPC ) of 53 grade etc complete.

Supplying , cutting and bending & placing of TMT Fe 500 grade reinforcement steel for Pontoon steel piles including welding, binding, with binding wire as per drawing, technical specification and including all labour, materials, tools, transport cage lowering, equipment, fuel etc.. complete. However reinforcement including lapping shall be paid as per Bar Bending Schedule (BBS) approved by engineering incharge. No payment shall be made for required chairs, binding wire, welding wherever required.

Supplying, cutting and bending & placing of TMT Fe 500 grade Deck reinforcement steel for pile muffs,beams and slabs including welding, binding, with binding wire as per drawing, technical specification and including all labour, materials, tools, transport cage lowering, equipment, fuel etc.. complete. However reinforcement including lapping shall be paid as per Bar Bending Schedule (BBS)approved by engineering incharge. No payment shall be made for required chairs, binding wire , welding wherever required.

Supply, and provide manpower for Non-skid Painting on the deck surfaces of pontoon of suitable specification including tools, equipment, manpower, material etc all inclusive etc complete. Antiskid finish shall be minimum 5.5mm Nominal Thickness using Cicol NT Slurry by ROCOL UK (or equivalent approved make) + 5.0mm compatible aggregate on top surface of the pontoon.

B. STEEL LINKSPAN (Steel Bridge)

Supply, fabricate, transport, handle and erect in position of Link span made of Structural steel tubular members of any diameter conforming to API 5L Grade X52 and API 2H grade 50 for through thickness tubulars or its equivalent and/or shapes, plates, anchor bolts and built up sections conforming to IS 2062 E350 including profile cutting, assembling, hoisting, fixing in position, welding, inspection and applying a priming coat of approved steel primer and top coat of minimum thickness as specified in the specifications and drawings including cost of all materials, fitting charges, all labour charges, transportation charges and minor tools etc. complete. The cost shall include all fabrication, transportation of the Link span, lifting using floating crafts and cranes, erection, installation of the bridge in position and fixing on the concrete structure with appropriate sliding and pin arrangement etc complete.

1. All Fabrication, Welding, Cutting bending of plates on site to be as per BS 5400 Part 6 / AWS D1.1 and relevant classification society (IRS/ABS/BV etc.) rules etc. including surveying/ supervision of fabrication and obtaining certification from classification society (IRS/ABS/BV etc.).

2. All tests on materials + Welds (Ultrasonic, dye penetration for welds + Water tightness test).

3. Payment under this item will paid at 50% pontoon manufacturing, 30% for transportation to site or installation at site and balance after testing, 3rd party certification and successful commissioning at site.

Supply, fabricate, transport, handle and erect in position of structural steel shapes, plates, anchor bolts and built up sections in Link span conforming to IS 2062 E350 including profile cutting, assembling, hoisting, fixing in position, welding, inspection and applying a priming coat of approved steel primer and top coat of minimum thickness as specified in the specifications made of approved paint all as per specifications and drawings including cost of all materials, fitting charges, all labour charges, transportation charges and minor tools etc. complete. The cost shall include all fabrication, transportation of the steel structure assembly in part or as a whole, lifting using floating crafts and cranes, erection, installation of the bridge in position and fixing on the concrete structure with appropriate supporting arrangement, base plates and anchor bolts etc complete.

1. All Fabrication, Welding, Cutting bending of plates on site to be as per BS 5400 Part 6 / AWS D1.1 and relevant classification society (IRS/ABS/BV etc.) rules etc. including surveying/ supervision of fabrication and obtaining certification from classification society (IRS/ABS/BV etc.).

2. All tests on materials + Welds (Ultrasonic, dye penetration for welds + Water tightness test).

3. Payment under this item will paid at 50% pontoon manufacturing, 30% for transportation to site or installation at site and balance after testing, 3rd party certification and successful commissioning at site.

Supply, and provide manpower for surface preparation to SA2.5 and Painting internal and external surfaces of pontoon with 3 coats of anti-corrosive epoxy painting system with minimum 525 DFT including tools, equipment, manpower, material etc all inclusive as per specifications.

Supply, fabricate and install the hinge pins made of Cr-Mo Alloy together with supporting arrangement and welding all inclusive of welding consumables.

Supply, and provide manpower for Non-skid Painting on link span bridge deck plate of suitable specification including tools, equipment, manpower, material etc all inclusive etc complete. Antiskid finish shall be minimum 5.5mm Nominal Thickness using Cicol NT Slurry by ROCOL UK (or equivalent approved make) + 5.0mm compatible aggregate on top surface of the pontoon.

C. RC Platform

Shifting and setting up of piling plant and equipment using gantry and platform or jackup rig, tripods, winch / rile driving rig, rotary drilling rig, bailers, chisellers etc (as per the methodology of work) at each pile location for providing of vertical MS steel liner for boring work and for concreting the piles including fabrication and erection of pile driving plant, staging with various steel plates, girders, angles, channels etc., including cost of steel items, welding charges, strutting and fixing in position at each location, cost of mobilization and demobilization of all equipment, transportation charges of all materials to worksite, all labour charges and minor tools etc. complete.

Supplying, fabrication & erection of steel cylindrical liners of 8 mm thickness of M.S. plate to the required depth including providing additional stiffener plate (12mm thick and 300mm high) as shown in the drawing including gas cutting, bending to required size, welding at yard & at site, welding, transportation, driving of liners with necessary equipment, all labour, materials, tools, equipment fuel etc., complete. The quantity of liner shall be measured and paid upto required cut off level. However contractor has to built the liner 1 m above cut off level etc complete

Handling of MS liner, transporting to the pile location, placing in position and driving the liner below existing sea bed level to the required depth (the depth shall be as specified in the construction drawings, specifications and as directed by the Engineer in-charge or Authority Engineer) for vertical piles for each pile location for RC platform including cost of welding, cutting, aligning, hire charges of all machineries, equipment, all labour charges, consumables and minor tools etc. complete.

Boring for the piles to the required depth through all types of soil strata including cemented sand, boulder layers upto the founding level and stacking the bored soil at convenient place and transported to the low lying area anywhere inside /outside the harbour area within a lead of 4 Km or as directed by the Engineer’s representative and pile shaft cleaning and keeping of all records etc. including bentonite solution, labour, tools, equipment, fuel etc. all as per drawing, specification etc complete as directed. (Pile dia 1000mm)

Boring for the piles to the required depth through all types of rock strata including, weathered rock and hard rock if any upto the founding level and stacking the bored soil at convenient place and transported to the low lying area anywhere inside /outside the harbour area within a lead of 4 Km or as directed by the Engineer’s representative and pile shaft cleaning and keeping of all records etc. including bentonite solution (where ever required), labour, tools, equipment, fuel etc..all as per drawing, specification etc complete as directed. (Pile dia 1000mm) .

Providing and laying design mix concrete of RCC M40 grade in accordance with IS 456 (Latest Edition) using coarse aggregate, sand and 53 grade Ordinary Portland cement confirming to IS 455 for RCC piles by using tremie with hopper arrangements, excluding cost of fabrication, fixing of reinforcement, centering and shuttering, which will be paid separately, but including cost of cement, stone chips, sand, cost of all labour charges, mixing, conveying, placing, consolidation, screening and washing of coarse aggregate and sand, transportation charges of all materials to the Work Site, hire charges and running charges of batching plant, vibrator, consumables and all other equipment, cost of minor tools etc. complete. (The design mix shall be provided by the contractor from the approved laboratory of Govt. of India).

Dressing / chipping of the RCC pile head of including cutting of steel liners & trimming of extra concreted pile above the designed cut off level and exposing the reinforcement to receive fresh concrete for beams, bracing, pile caps etc., bending the reinforcement for new works, cost of all equipment, all labour charges, minor tools etc. complete.

Providing and placing Precast concrete of grade M40 for deck slab, pile muffs and beams including steel shuttering, all design mix, sampling, testing, records and all labour, materials tools, equipment, fuel, curing, etc.complete. The concrete mix design using Ordinary Portland Cement (OPC) of 53 grade etc complete.

Providing and placing in-situ concrete of grade M40 for deck slab, pile muffs and beams including all design mix, sampling, testing, records and all labour, materials tools, equipment, fuel, curing, etc.complete. The concrete mix design using Ordinary Portland Cement (OPC) of 53 grade etc complete.

Providing and placing in-situ cement concrete of grade M30 for wearing coat to 100 mm thickness (average) concrete over the deck slab, all as per drawings with necessary gradient, shuttering, mixing, curing & bonding agent where ever required, transporting, placing, screed vibrating, finishing and curing the concrete including all labour, materials, tools, equipment, fuel and all sampling, testing and records etc., complete . Rates includes curing & bonding coat agents.

Supplying, cutting and bending & placing of TMT Fe 500 grade reinforcement steel for piles (reinforcement cage in piles) including welding, binding, with binding wire as per drawing, technical specification and including all labour, materials, tools, transport cage lowering, equipment, fuel etc. complete. However reinforcement including lapping shall be paid as per Bar Bending Schedule (BBS) approved by engineering incharge. No payment shall be made for required chairs, binding wire, welding wherever required.

Supplying, cutting and bending & placing of TMT Fe 500 grade reinforcement steel for pile muffs, beams and slabs including welding, binding, with binding wire as per drawing, technical specification and including all labour, materials, tools, transport cage lowering, equipment, fuel etc.complete. However reinforcement including lapping shall be paid as per Bar Bending Schedule (BBS) approved by engineer incharge. No payment shall be made for required chairs, binding wire, welding wherever required.

Carrying out Routine Dynamic load test on vertical pile in RC Platform with test load and testing procedure as per ASTM 4945 latest, including cost of all materials for making platform with steel members, weight materials, all labour charges, workmanship instrumentation, electronic devices, mechanical handling equipment, all other materials required for successful completion of load test, including removal of added portion of pile for testing after completion of test.

D. Berthing Facilities

Supplying, Testing, fixing and installation of Super Cone fender SCN 1050 F3.1 including cost of fender with all its accessories, all labour charges, transportation charges up to site and minor tools etc., complete.

Supplying, Testing, fixing and installation of D Type rubber fender including all required accessories etc, including cost of fender with all its accessories, all labour charges, transportation charges up to site and minor tools etc., complete.

Supplying, Testing, fixing and installation of V fender including all required accessories etc, including cost of fender with all its accessories, all labour charges, transportation charges up to site and minor tools etc., complete.

Supplying, testing and fixing and installation of 90 MT cast iron bollards including the cost of Bollard with all its accessories, all labour charges, transportation charges up to site and minor tools etc., complete.

E. Electrification and Miscellaneous works

Supplying, Testing and fixing of LED lamps including the lighting pole at the platform, bridges and sides corners of the pontoon with all its accessories, wiring, all labour charges, transportation charges of light and fixtures to site and minor tools etc., complete.

Providing, Installing and commissioning Centrifugal Pumps set with accessories for ballasting and de-ballasting having flow rate of 510 Cu/hr, pump head of 6 Mtr. Pump power input at duty point of 10.55 KW, Driver motor of 15 KW and rated speed of 1450 RMP. Note:

1) Pump should be Kirloskar or equivalent make 2) Cost include all pipeline and commissioning of pump

Kargwal Construction Pvt. Ltd.

ITD Cementation India Limited