Safe withdrawal, erection, refurbishing, testing, and commissioning of the existing 1000 Te Metallic Compactor at SWPP, SWMF

Dismantling steel work in built up sections in angles, tees, flats and channels including all gusset plates, bolts, nuts, cutting rivets, welding etc. including dismantling and stacking within 100 m lead

Retrieval of the hydraullic press machine from temporary storage, preparation for transportation, transportation to the SWPP till entrance,unloading at the SWPP entrance, Internal shifting and movement from the entrance to the machine foundation point, Accurate positioning and alignment of the machine on the foundation as per the technical specification including placement of the hydraulic power pack at the designated location. The work involves arrangement of all material handling gadgets including crane/hydra, labours, tools, tackles with complete handling etc as per technical specification. Total weight of the machine is 40 Ton and lead for transportation is @ 200 meters.

Refurbishment, servicing, overhaulling, reconditioning, inspection, testing including complete handling & de-instalation and re-installation, testing and re-commissioning, performance demonstration, Pre-Commissioning Checks and Dry Run and Logic Verification after complete assembly of following compactor components as per technical specification:

Main Cylinder , Bore Dia 500 mm,Stroke 950 mm

Guard Cylinder ,Bore Dia 40 mm,Stroke 1200 mm

Intensifier Cylinder ,Bore Dia 125 mm,Stroke 282 mm

Ejector Cylinder ,Bore Dia 63 mm,Stroke 50 mm

Sleeve Cylinder ,Bore Dia 125 mm,Stroke 1050 mm

Hydraulic power pack unit of the compactor. The job involves components viz. Electrical Motor (rating as per OEM), Hydraulic Pump (high-pressure pump, fixed/displacement type), Oil Reservoir with strainers and filters, Hydraulic Piping and Manifolds, Pressure Relief and Control Valves, Directional Control Valves, Pressure and Flow Gauges etc

Control valves

Safety devices

Procurement, supply, and integration of following new control components as per technical specification

Supply of sensor and gadgets like Limit Switch, Flow Switch, Pressure Switch, Pressure Gauge 4" & 6" Dial, Proximity Switch, Power supply , Alarm Annunciator, Signal & Control Cable, Control Panel & Junction Box as per Annexure-III and XI of technical specification

Supply of PLC with I/Os, HMI,SCADA & System Software package as per technical specification

Installation,testing & Commissioning of sensors,Junction box.panel,PLC,cable and control system as per technical specification

Procurement, supply,installation and integration of Electrical panel,overhauling of motors ,cabling Junction box, as per the as per technical specification

Load Testing and Functional Demonstration by compaction of standard drums after site installation of compactor at site. (Drums will be given by departemnt at site)

Preparation and submission of complete system documentation, followed by formal handing over to the facility

Inspection, testing, complete handling, supply and safe delivery of following spares to the department. The compatibility with the existing system should be ensured as per instructions of Engineer-In-Charge at site:

SUCTION STRAINER (SC2 - 050)

D.C. VALVE (DSG - 01 - 2B8 - D24 - N - 50)

PR. RELIEF VALVE (PPRUS - 10 - S / 200 B)

CHECK VALVE (C - 20 - S1 / 03)

CHECK VALVE (C - 10 - S1/ 02)

PR. RELIEF VALVE (DBW -10 - B2 /350 - G24 - N24)

D.C. VALVE (4WE - 6D - 6X/E - G24 - N9 - Z4)

D.C. VALVE (DSHG - 04 - 3C2 - D24 - N - 50)

CHECK VALVE (C - 20 - S1 / 02)

RELIEF VALVE (DBDS - 10P - 17 / 100)

CARTRIDGE VALVE (CV / 16 / 004)

CARTRIDGE VALVE (CV / 16 / 004)

DECOMPRESSION VALVE (08100 40 950)

CARTRIDGE VALVE (CV / 25/ 004)

CARTRIDGE VALVE (CV /16/ 004) WITH ORING

D.C. VALVE (4WE - 10E - 1X/L - G24 - Z4)

FLOW CONTROL VALVE (MSW - 03 - X - 30)

D.C. VALVE (4WE - 10J - 1X/L- G24 -Z4)

D.C. VALVE (4WE - 10E - 1X/L - G24 - Z4)

D.C. VALVE (4WEH - 22J - 7X/6X - G24 - N9 - Z4)

PILOT CHECK VALVE (CI - 20 - S - 10)

PRESSURE SWITCH (1PS - 14 / 350)

RETURN LINE FILTER (TIF2 - 10 - 25)

RELIEF VALVE (DBDS - 10P - 17/ 100)

CHECK VALVE (C - 10 - S1/ 02)

PR. RELIEF VALVE (PPRUS - 10 - S / 200)

D.C. VALVE (4WE - 6D - 6X/E - G1 24 - N9-Z4)

RELIEF VALVE (DPRS - 06 - S / 250)

CHECK VALVE (C - 20 - S1/ 02)

RELIEF VALVE (DPRS - 10 - S1 / 100)

RELIEF VALVE (DPRH - 06 - T1 /350)

FLOW SWITCH (GFS - 24VDC)

PR. GAUGE (0-400 BAR-4" DIAL - GLYCERINE FILLED)

GAUGE ISLOATOR (G1 - MS - PR3)

PR. GAUGE (0-600 BAR -6" DIAL - GLYECRINE FILLED)

CHECK VALVE (C - 06 - S1 / 02)

CHECK VALVE (C - 08 - T1 / 02)

ALL HYDRAULIC PIPELINES WITH END FITTINGS SHALL BE PROVIDED AS PER THE ATTACHED HYDRAULIC PIPE LAYOUT, DRAWING NO. GP 360 P, INCLUDING ADDITIONAL PIPING UP TO THE POWER PACK LOCATION

HYDRAULIC OIL FOR POWER PACK

HYDRAULIC CYLINDER SEAL KITS FOR ALL CYLINDERS AS PER ANNEXURES VI. ( ALSO REFER DRAWINGS OF ALL CYLINDERS)

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