REPAIR REPLACEMENT AND MAINTENANCE OF EOT CRANES HOT CRANES AND MISC ITEMS AT WSA 2 WING AND 9 BRD AREA UNDER GE AF LOHEGAON AT AIRFORCE STATION PUNE

Amount

M & L for Comprehensive repairs & maintenance to HOT cranes (1 Nos ) having 1 Ton capacity to be carried out as under:- (a) Opening of the chain pulley block for location of faults and replacement of unserviceable parts as required at site including attending routine complaints of users to keep the chain pulley block operational through out the year (maximum break down period shall not exceed more than 24 hrs from the time of receipt of complaint) (b) Checking the alignment of the ISMB for free movement of mechanically operated trolley.1 ton to 10 ton capacity consisting of minor repairs/ preventive maint of hoist motor, long travel motor, cross travel motor, gear box, control panel and connected accessories, including oiling, greasing, tightning of nut bolts, checking of thruster brakes, brake shoes, brake setting, rail alignment, hoist spares, complete ete all as specified and directed by Engineer-in-charge. (c) Repairs/ maintenance of mechanically operated trolley including replacement of worn out parts complete for smooth functioning of the crane. (d) Application of grease to components and chain as per the manufacturers instructions complete ete all as specified and directed (e) Quoted unit rate deemed to be include to attend the breakdown as and when required by users if any spares changed will be measured and paid under relevant item. (f) These items will be measured only when repair and maintenance carried out and serviceability documents duly signed Contractor, Rep of User & Rep of MES.

(g) Breakdown complaints of crane to be attended within 48 hrs after intimation by MES Rep and further repairs to be carried out in reasonable time mutually decided by MES and contractor depending upon the nature of repairs required. (h) Spares shall be measured and paid separately.

M & L for Comprehensive repairs & maintenance and repairs to (7 Nos) of EOT crane having capacity 0.5 Ton to 1 Tons with the following repairs :- (a) Opening of gear box of LT/CT, crab for examination, replacement of worn out parts and tightening the loosened components, checking, locking systems and closing up including testing commissioning in whenever required in any number of times through out the year including load test after every repair as per the instruction by Engineer in Charge. The permissible break down period for repair shall not exceed 24 hr from the time of receipt of complaint. (b) Checking the alignment of the ISMB for free movement of mechanically operated trolley and replacement of the chain if required. (c) Repair/replacement of worn out/burned unserviceable electrical items as required at site. (d) Application of grease to components and chain as per the manufacturers instructions complete ete all as specified and directed (e) Quoted unit rate deemed to be include to attend the breakdown as and when required by users if any spares changed will be measured and paid under relevant item. (f) These items will be measured only when repair and maintenance carried out and serviceability documents duly signed Contractor, Rep of User & Rep of MES.

(g) Breakdown complaints of crane to be attended within 48 hrs after intimation by MES Rep and further repairs to be carried out in reasonable time mutually decided by MES and contractor depending upon the nature of repairs required. (h) Spares shall be measured and paid separately.

All as per Item No.2.00 above but for 5 Nos cranes of capacity 2 Ton

All as per Item No.2.00 above but for 7 Nos cranes of capacity 3 Ton

All as per Item No.2.00 above but for 4 Nos cranes of capacity 5 Ton

All as per Item No.2.00 above but for 2 Nos cranes of capacity 6 to 10 Ton

M & L for Comprehensive repairs & maintenance to HOT cranes (1 Nos ) having 2 Ton capacity to be carried out as under:- (a) Opening of the chain pulley block for location of faults and replacement of unserviceable parts as required at site including attending routine complaints of users to keep the chain pulley block operational through out the year (maximum break down period shall not exceed more than 24 hrs from the time of receipt of complaint) (b) Checking the alignment of the ISMB for free movement of mechanically operated trolley.1 ton to 10 ton capacity consisting of minor repairs/ preventive maint of hoist motor, long travel motor, cross travel motor, gear box, control panel and connected accessories, including oiling, greasing, tightning of nut bolts, checking of thruster brakes, brake shoes, brake setting, rail alignment, hoist spares, complete ete all as specified and directed by Engineer-in-charge. (c) Repairs/ maintenance of mechanically operated trolley including replacement of worn out parts complete for smooth functioning of the crane. (d) Application of grease to components and chain as per the manufacturers instructions complete ete all as specified and directed (e) Quoted unit rate deemed to be include to attend the breakdown as and when required by users if any spares changed will be measured and paid under relevant item. (f) These items will be measured only when repair and maintenance carried out and serviceability documents duly signed Contractor, Rep of User & Rep of MES.

(g) Breakdown complaints of crane to be attended within 48 hrs after intimation by MES Rep and further repairs to be carried out in reasonable time mutually decided by MES and contractor depending upon the nature of repairs required. (h) Spares shall be measured and paid separately.

All as per item No 1 above but HOT cranes (1 Nos )having 5 Ton capacity

M & L for Comprehensive repairs & maintenance and repairs to (3 Nos) of EOT crane having capacity 5 Ton with the following repairs :- (a) Opening of gear box of LT/CT, crab for examination, replacement of worn out parts and tightening the loosened components, checking, locking systems and closing up including testing commissioning in whenever required in any number of times through out the year including load test after every repair as per the instruction by Engineer in Charge. The permissible break down period for repair shall not exceed 24 hr from the time of receipt of complaint. (b) Checking the alignment of the ISMB for free movement of mechanically operated trolley and replacement of the chain if required. (c) Repair/replacement of worn out/burned unserviceable electrical items as required at site. (d) Application of grease to components and chain as per the manufacturers instructions complete ete all as specified and directed (e) Quoted unit rate deemed to be include to attend the breakdown as and when required by users if any spares changed will be measured and paid under relevant item. (f) These items will be measured only when repair and maintenance carried out and serviceability documents duly signed Contractor, Rep of User & Rep of MES.

(g) Breakdown complaints of crane to be attended within 48 hrs after intimation by MES Rep and further repairs to be carried out in reasonable time mutually decided by MES and contractor depending upon the nature of repairs required. (h) Spares shall be measured and paid separately.

M & L for Comprehensive repairs & maintenance to EOT JIB cranes (5 Nos ) having 0.5 Ton capacity to be carried out as under:- (a) Opening of the chain pulley block for location of faults and replacement of unserviceable parts as required at site including attending routine complaints of users to keep the chain pulley block operational through out the year (maximum break down period shall not exceed more than 24 hrs from the time of receipt of complaint) (b) Checking the alignment of the ISMB for free movement of mechanically operated trolley.1 ton to 10 ton capacity consisting of minor repairs/ preventive maint of hoist motor, long travel motor, cross travel motor, gear box, control panel and connected accessories, including oiling, greasing, tightning of nut bolts, checking of thruster brakes, brake shoes, brake setting, rail alignment, hoist spares, complete ete all as specified and directed by Engineer-in-charge. (c) Repairs/ maintenance of mechanically operated trolley including replacement of worn out parts complete for smooth functioning of the crane. (d) Application of grease to components and chain as per the manufacturers instructions complete ete all as specified and directed (e) Quoted unit rate deemed to be include to attend the breakdown as and when required by users if any spares changed will be measured and paid under relevant item. (f) These items will be measured only when repair and maintenance carried out and serviceability documents duly signedContractor, Rep of User & Rep of MES.

(g) Breakdown complaints of crane to be attended within 48 hrs after intimation by MES Rep and further repairs to be carried out in reasonable time mutually decided by MES and contractor depending upon the nature of repairs required. (h) Spares shall be measured and paid separately.

All as per item no 1 above but EOT crane capacity ranging from 0.3 ton (1 No)

Supply only Bearing for LT/CT hoist for EOT 0.3 to 3 ton capacity crane Make- SKF of equivalent as per sample etc of any capacity EOT crane.

Supply only Actuator for brake for EOT 0.3 to 3 ton capacity crane

Supply only Thruster brake assembly for EOT 0.3 to 3 ton capacity crane

Supply only Brake shoe with lining for EOT 0.3 to 3 ton capacity crane

Supply only Magnetic Brake coil for EOT 0.3 to 3 ton capacity crane

Supply only Ball Bearing for LT/CT hoist for EOT 4 to 5 ton capacity crane. Make- SKF of equivalent as per sample etc of any capacity EOT crane.

Supply only Actuator for brake for EOT 4 to 5 ton capacity crane

Supply only Thruster brake assembly for EOT 4 to 5 ton capacity crane

Supply only Brake shoe with lining for EOT 4 to 5 ton capacity crane

Supply only Magnetic Brake coil for EOT 4 to 5 ton capacity crane

Supply only Ball Bearing for LT/CT hoist for EOT 6 to 10 ton capacity crane Make- SKF of equivalent as per sample etc of any capacity EOT crane.

Supply only Thruster brake assembly for EOT 6 to 10 ton capacity crane

Supply only Brake shoe with lining for EOT 6 to 10 ton capacity crane

Supply only Magenetic Brake coil for EOT 6 to 10 ton capacity crane

Note : Fixing charges for spares shall be deemed to be included in Ser item No 1 to 11

Dismantling / Removing existing control & power wiring of long travel/cross travel/main hoist/auxilarry hoist control Panel wiring of EOT Crane and rewiring with PVC insulated copper wire required size for control & for power wiring for proper sequential working of contactors with delay timer, over load relay,MCCB, MCB etc of slip ring motor of diff capacity by making proper connections to contactors, relays, fuses, MCCB, MCB incl testing commissioning complete as directed . Note:- (i) Material such as wires of different sizes for interconnections and hardware, PVC channels, lugs, terminals dinrails connectors, welding work for panel wiring on Eot crane will be include in above rates. (ii) The quoted rate include the cost of painting of existing control panel with two coats of existing coloured paints and any adition/alteration in the existing control panel complete all as directed by Engr-in-charge. (iii) Required components such as MCCB's, MCB's, HRC fuse, power contactors, relays, timers, Single phase preventor , push buttons will measured and paid separetly. (iv) The work is to be done in such a manner that it should not hammper the working schedule of the user.

(v) Contractor should visit the site and work out details of required components such as MCCB's, MCB's, HRC fuse, power contactors, relays, timers, Single phase preventor , push buttons etc before quotaing the tender. (vi) Control wiring should be done in such a manner to meet the logic and operation.Suitable skilled rep shall be deputed to do the same. Necessary test reports to be submitted after completion of work. (vi) For payment purpouse one function of power and control wiring measured in Each job.

Taking down of old unsv switch disconnector fuse units and supply and fixing of new switch disconnector fuse units of 63 amps TPN suitable for DIN fuse link complete all as specified and directed by Engineer-in-charge.

Taking down of old unsv switch disconnector fuse units and supply and fixing of new switch disconnector fuse units of 100 amps suitable for DIN fuse link complete all as specified and directed by Engineer-in-charge.

Supply only of VFDs voltage class 400 Volt Drive 0.75 kW (HD) / 1.5 kW (ND) complete suitable for existing one all as specified and directed by Engineer-in-charge

Supply only of VFDs voltage class 400 Volt Drive 1.5 kW (HD) / 2.2 kW (ND) complete suitable for existing oneall as specified and directed by Engineer-in-charge

Supply only of new limit switches suitable for EOT crane of any capacity as per existing make complete

Supply only of LED indication lamp Red, Blue, Yellow of size 22.5mm complete all as specified and directed by Engineer-in-charge

Note : Fixing charges for spares shall be deemed to be included in Ser item No 01 to 11

Taking down of old Unsv trolly cable carrier and supply and fixPVC trolly cable carrier suitable for any type of crane complete all as specified and directed by Engineer-in-charge

M & L for rewinding of induction motor 415 volt, 3 phase .75 to 5 HP with same gauge super enamelled copper wire incl taking down & reinstalling at site and complete testing complete all as specified and directed by Engineer-in-charge

Supply only Gear oil suitable for EOT/HOT crane complete all as specified and directed by Engineer-in-charge

M & L for repairs to gear box including replacement of worn out driving/ driven gears, bearings, gear keys, gasket oil seals of capacity 0.5 ton to 6 ton EOT /HOT crane complete all as specified and directed by Engineer-in-charge

Supply , laying,commissioning and testing multi core PVC insulated, tinned cable of size 1.00 Sqmm 19 core,1100 volt, stranded, copper conductor, flexible,unarmoured cable with suitable size of cable clamps and lugs for crane pendant including dismantling carefully and removing unserviceable cable complete all as specified and as directed.

Supply , laying,commissioning and testing multi core PVC insulated cable of size 4.0 Sqmm 4 core,1100 volt, stranded, copper conductor, flexible,unarmed cable with suitable size of cable clamps and lugs including dismantling carefully and removing unserviceable cable complete all as specified and as directed.

Supply , laying,commissioning and testing multi core PVC insulated cable of size 2.5 Sqmm 4 core,1100 volt, stranded, copper conductor, flexible,unarmed cable with suitable size of cable clamps and lugs including dismantling carefully and removing unserviceable cable complete all as specified and as directed.

Supply only Over load relay for EOT crane induction motor of range 4.5 - 7.5 Amps complete all as specified and as directed. Make :- BCH/ Siemens/L &T as approved by GE

Supply only Over load relay for EOT crane induction motor motor of range 24 - 40 Amps complete all as specified and as directed. Make :- BCH/ Siemens/L &T as approved by GE

Supply only of 2NO& 2NC contacts suitable for 18/32/40 amps contactor. Make :- BCH/Siemens/L &T

Supply only Power contactor 40 Amps, 3pole AC 415 V with 1 NO& 1 NC contacts and coil voltage 110 volts AC. complete all as specified and as directed. Make :- BCH/Siemens/L &T as approved by GE

Supply only Power contactor 32 Amps, 3pole AC 415 V with 1 NO& 1 NC contacts and coil voltage 110 volts AC. complete all as specified and as directed. Make :- BCH/Siemens/L &T as approved by GE

Supply only Power contactor 18 Amps, 3pole AC 415 V with 1 NO& 1 NC contacts and coil voltage 110 volts AC. complete all as specified and as directed. Make :- BCH/Siemens/L &T as approved by GE

Note : Fixing charges for spares shall be deemed to be included in Ser item No 01 to 11

Supply and Fixing Single phase preventor relay with auto and manual reset complete all as specified and as directed.Make :- BCH/Siemens/L &T as approved by GE

Supply and Fixing MCB 40 Amps 10KA, TP 'C' curves in the control panels including dismantling of old unsv one complete all as specified and as directed. Make :- L & T/ ABB/ Legrand as approved by GE

Supply and Fixing MCB 10 Amps 10KA, DP 'C' curves in the control panels including dismantling of old unsv one complete all as specified and as directed. Make :- L & T/ ABB/ Legrand asapproved by GE

Supply and fixing MCCB 63 Amps, TP,415 volt ,Ics=100%Icu,18 KA with thermal magnetic release in the control panels including supply & fixing suitable size spreader links,phase barrier with suitable nuts,bolts,lugs for termination and any misc items incl addition/alteration for complete fixing in the panel is deemed to be included etc and dismantling of old unsv one complete all as specified and as directed. Make :- L & T/ABB/Legrand as approved by GE

S & F in replacement instrument transformer for crane of capacity 415/110 volts, 800 VA including complete control wiring with suitable size of copper wire all as specified and directed.

Taking down of old unsv wire rope from EOT crane of any size and capacity and Supply and fixing in repair galvanised steel wire rope 8/10mm dia of 6x36 construction of best plough steel having minimum tensile strenght of 180kg/sqmm complete all as specified and directed

Disconnecting and taking down from EOT crane unserviceable resistors box of any type,any capacity and any height and Supply and fixing stainless steel resistor box type 4 steps 10 min. rating suitable for 01 HP to 10 HP Slip ring Motor and Rotor volt 260 complete all as specified and as directed. Make: Speedo Control or Equivalent as approved by the GE

Supply and fixing in replacement of Push button Pendants 12 way with emergency switch for cranes all as per sample and details in complete specified and directed.

Supply and fixing in replacement of Push button Pendants 18 way with emergency switch for cranes all as per sample and details in complete specified and directed.

Material and Labour for calibration and load testing of EOT/HOT cranes by providing artificial load (external) of capacity 1.25 times of SWL complete all as specified and directed. Note: Load testing as per SWL of crane capacity. Load will be arranged by the contractor for load testing and shifting of the loads to testing at site and back to the place by engaging suitable crane/transport with man power shall be the contractors responsibility and the quoted rate shall be deemed to include for the same. The details of cranes are as follows:-

EOT Crane upto 0.5 ton capacity

EOT JIB Crane upto 0.3 ton capacity

EOT Crane 1 ton capacity

EOT Crane 2 ton capacity

EOT Crane 3 ton capacity

EOT Crane 5 ton capacity

EOT Crane 6 ton capacity

EOT Crane 10 ton capacity

HOT Crane 1 ton capacity

HOT Crane 2 ton capacity

HOT Crane 5 ton capacity

Goods-cum-passenger Lift G+3 of Capacity 1000 Kgs

M & L for Cleaning of total structure of EOT crane 0.5 to 2 Ton capacity including , remove all grease, oil . Dust & durt complete form crane platform , all side walls, supporting beams, brackets ,pipesupports , guards complete includings control panels, cabins etc complete and Material & Laying for painting the total structure of crane with existing colour with two coats of synthetic enemel paint with spray gun and writing of SM No. Manufacture's name, CA number and capacity of crane with bright black/red paint complete all as directed by Engr-in-charge. Note:- (i) The quality of paint should be as per existing make :- Nerolac/Asian paints (ii) Necessary saftey measures to be taken by the contractor while cleaning and painting of the crane . (iii) Any damage/loss to the govt property while doing the job of painting will be borne by the contractor. (iv) The cost of T&P such as ropes, ladders, brushs etc required for the job is included in the quoted rates. (v) The work is to be carried out at the height of above 25 feets.

M & L for Cleaning of total structure of EOT crane 3.0 to 5 Ton capacity including , remove all grease, oil . Dust & durt complete form crane platform , all side walls, supporting beams, brackets ,pipesupports , guards complete includings control panels, cabins etc complete and painting the total structure of crane with existing colour with two coats of synthetic enemel paint with spray gun writing of SM No. Manufacture's name, CA number and capacity of crane with bright black/red paint complete all as directed by Engr-in-charge. Note:- (i) The quality of paint should be as per existing make :- Nerolac/Asian paints (ii) Necessary saftey measures to be taken by the contractor while cleaning and painting of the crane . (iii) Any damage/loss to the govt property while doing the job of painting will be borne by the contractor. (iv) The cost of T&P such as Paints , ropes, ladders, brushs, red oxide etc required for the job is included in the quoted rates. (v) The work is to be carried out at the height of above 25 feets.

M & L for Cleaning of total structure of EOT crane 6 to 10 Ton capacity including , remove all grease, oil . Dust & durt complete form crane platform , all side walls, supporting beams, brackets ,pipesupports , guards complete includings control panels, cabins etc complete and Material & Laying for painting the total structure of crane with existing colour with two coats of synthetic enemel paint with spray gun writing of SM No. Manufacture's name, CA number and capacity of crane with bright black/red paint complete all as directed by Engr-in-charge. Note:- (i) The quality of paint should be as per existing make :- Nerolac/Asian paints (ii) Necessary saftey measures to be taken by the contractor while cleaning and painting of the crane . (iii) Any damage/loss to the govt property while doing the job of painting will be borne by the contractor. (iv) The cost of T&P such as, ropes, ladders, brushs etc required for the job is included in the quoted rates. (v) The work is to be carried out at the height of above 25 feets.

Material and Labour for comprehensive servicing of motorised rolling shutter which includes testing of motor, limit switch, break, sensor, operating switch, gear box, motor, operating chain and other connected accessories, including oiling, greasing, tightning of nut bolts alignment of shutter etc complete all as specified and directed by Engineer-in-charge. Note: Spare parts will be measured and paid separately

M & L and taking down for rewinding of induction motor 415 volt, 3 phase 1.5KW suitable for rolling shutter with same gauge super enamelled copper wire incl taking down & reinstalling at site and complete testing complete all as specified and directed by Engineer-in-charge

Taking down of old unsv electric motor of rolling shutter and supply and fixing of new induction motor 415 volt, 3 phase 1.5KW suitable for rolling shutter complete all as specified and directed by Engr-in-Charge

Taking down of old unsv operating switch and Supply and fixing of operating switch for up and down motion of shutter along with PVC enclosure box single door complete as required at site and specified by Engr-in-Charge

Supply and fix single phase DOL strator suitable for up/down motor of rolling shutter provided with motor of capacity 1.5 KW

M & L for taking down of Gear box from motorized rolling shutter and replacing of worn out Gears, Bearings, Oil greasings, and refixing the same and testing commissioning complete all as specified and directed by Engr-In-Charge

M/s ASPIRE ENGINEERING ENTERPRISES (BID ID -3238683)