RATE CONTRACT FOR SUPPLY, INSTALLATION AND COMM. OF CENTRIFUGAL MONOBLOCK/ SUBMERSIBLE MONOBLOCK PUMP SET UNDER CITY DIV JAISALMER

PHED REVISED BSR 2023

5.1 Providing, installation, testing and commissioning of Centrifugal Monoblock pump set conforming to IS 9079 , 2 pole motor operating at syncronised speed of 3000 RPM with requisite MOC impeller, priming funnel, cock, suitable flanges at suction and delivery side. Pump shall have common shaft for pump and motor. Motor shall be suitable for working on 415 V 10%, 3 Ph, 50 Hz A.C. Supply. Motor shall be TEFC type and Pump set shall be suitable for working at various discharge and head requirements as per scope of work. Pump shall be erected on C.C. foundation / cross channels / RSJ frame block with suitable foundation bolts grouted in C.C. foundation block etc. complete in all respect as per specification, scope of work and direction of Engineer in Charge of following power rating, suitable for prescribed duty conditions mentioned inTD.

5.1.1 Centrifugal Monoblock Pump set (Single Stage)

5.1.2 Centrifugal Monoblock Pump set (Double Stage)

5.5 Providing, installation, testing and commissioning of submersible monoblock pump set conforming to IS 8034 and motor conforming to IS 9283, with water proof winding. Pump shall be suitable for various delivery head and discharge with stainless steel shaft. Motor suitable for working on 415 V ± 10%, 3 Ph, 50 Hz AC and with water lubricated bearing to accept entire hydraulic thrust. Supply, with cable guard, thrust carbon/fiber bearing to withstand entire hydraulic thrust. The pump set shall be suitable for direct coupling, with suitable suction strainer. Pump should have suitable discharge out let as per manufacturer's design. Antithrust stream lined non return valve shall be provided with the pump and minimum 6 m submersible copper conductor cable in single / double run and 2 pairs of suitable size erection clamp 10 mm thick shall be provided with each pump etc. complete in all respect as per specification, scope of work and direction of Engineer in Charge of following power rating, suitable for prescribed duty conditions of one of the makes approved by Technical Committee.

2.17 Supply and Fixing of electric control feeder panel comprising of suitable rating MCCB, DOL starter, overload relay, ampere meter, volt meter, phase preventer, phase indicators, lighting arrangement etc complete suitable for three phase pump set. The panel should have space for energy meter ( supplied by DISCOM). All these equipments shall be housed by panel box made out from 18 gauge M.S. Sheet with powder coating. Panel should be of minimum size 900 x 600 x 300mm with Stand ( made of angle iron of size 35x35x5mm) duly bolted/screwed with enclosure box having 4 legs, each leg’s length 18" and double door including in built locking system. The legs should be embedded in M-15 cement concrete platform. The size of CC platform should be equal or bigger than the base size of panel having height of at least 200 mm from ground level. The panel should have opening of suitable size in front of space for energy meter with glass for meter reading. The operation of panel should be suitable for on 440 Volt AC Supply.

2.17.1 Up to 5.00 HP

2.18 Supply and Fixing of electric control feeder panel comprising of suitable rating MCCB , fully automatic star-delta starter, over load relay, ampere meter with CTs, volt meter, phase preventer, suitable starting capacitors, phase indicators, lighting arrangement etc. complete suitable for three phase pump set. The panel should have space for energy meter ( supplied by DISCOM). All these equipments shall be housed by panel box made out from 18 gauge M.S. Sheet with powder coating. Panel should be of minimum size 900 x 600 x 450 mm with Stand ( made of angle iron of size 35x35x5mm) duly bolted/screwed with enclosure box having 4 legs, each leg’s length 18" and double door including in built locking system. The legs should be embedded in M-15 cement concrete plat form. The size of CC platform should be equal or bigger than the base size of panel having height of at least 200 mm from ground level. The panel should have opening of suitable size in front of space for energy meter with glass for meter reading. The operation of panel should be suitable for on 440 Volt ACSupply.

2.18.1 Above 5 HP and up to 10 HP

2.18.2 Above 10 HP and up to 15 HP

2.18.3 Above 15 HP

2.18.4 Above 20 HP and up to 30 HP

11.3 BULK FLOW METER (MECHANICAL TURBINE TYPE) SITC of Bulk Flow Meter with removable mechanism class "B" confirming to ISO:4064:2005/ IS: 2373 of approved make of following dia sized pipelines and specifications complete: Media : Water (Clear ), Temp. 50 deg., Pr. rating: PN16, Protection type: IP- 68, Body Material : IS-210 Gr. FG-200, Accuracy Class :Class B (±2 % @ Nominal flow rate), Magnetic Drive, Dry Dial, Epoxy powder coated, Pulse out put option, Anti-magnetic protection including all materials and making connection with existing pipeline required for Bulk Flow Meter including cutting the existing pipeline etc. complete in all respect as per technical specification and as per direction of Engineer In-Charge. Note: Rates are exclusive of tail piece / dismantling joints and earth work

11.3.1 BFM 80 mm

11.3.2 BFM100 mm

11.3.3 BFM 125 mm

11.3.4 BFM 150 mm

6.1 Providing, lowering, aligning, fixing in position in pipe line, CI D/F Sluice valves of approved make of following Pressure rating & dia complete, confirming to IS:14846 (amended up to date) and of following specifications: Body, Bonnet, Wedge, Gland, Thrust Plate, Cap & Hand wheel of Grey cast iron of IS:210/ FG200 Stem - SS 304 ,Body Seat ring, Wedge facing ring & Bushes - LTB2/ SS , Face to face dimensions as per IS 14846/2000 (amended up to date), All exposed machined ferrous surfaces shall be painted with one coat of aluminium red oxide primer conforming to IS:5660 and two coats of black Japan paint conforming toType B of IS 341or paint conforming to IS9862 or IS2932( Non-Toxic- suitable for drinking water) applied inside and outside, Flanges Drilled as per IS 1538.Nut-Bolt confirming to IS:1363 and IS: 1367/ CS/ galvanised steel.Insersion rubber of black EPDM 6mm thick . Suitable support structure as per directions of EIC. Sluice valves including all jointing & jointing material, labour, testing and commissioning along with pipe line as per Technical Specifications and as per direction of Engineer-in-charge. Note: Rates are exclusive of tail piece/ dismantling joints and earth work.

6.1.1 Manually Operated CI Sluice valve of Class PN-1.0

6.3 Providing, lowering, aligning, fixing in position in pipe line, CI double flanged swing type Non Return Valves (NRV) of approved make of following Pressure rating & dia complete, confirming to IS: 5312 (part -1)/ 2004 (amended up to date) and of following specifications: Body, Cover & disc of Grey cast iron of IS:210/ FG200. Face to face dimensions as per IS 5312 (part - 1):2004 , Flanges Drilled as per IS:1538. All exposed machined ferrous surfaces shall be painted with one coat of aluminium red oxide primer conforming to IS:5660and two coats of black Japan paints conforming toType B of IS 341or paint conforming to IS9862 or IS2932( Non- Toxic- suitable for drinking water) applied inside and outside. Body seat ring of SS/CS Door face ring - EPDM/ Neoprene (food grade quality) ,Shaft of HTB1/ SS- AISI- 410, Hinge Malleable cast iron / SS AISI 316/410 ,Bonnet Gasket EPDM, Bush- Leaded tin Bronze/ PTET, Gasket EPDM/NBR ,Nut-Bolt as per IS:1363 and IS: 1367 (galvanised steel) ,Insersion rubber of black EPDM 6mm thick. Suitable support structure as per directions of EIC including jointing & jointing material, labour, testing and commissioning along with pipeline as per Technical Specification & as per direction of Engineer-in-charge. Note: Rates are exclusive of tail piece/ dismantling joints and earth work

6.3.1 Class PN 1.0

6.3.1.1 80 mm dia

6.3.1.2 100 mm dia

6.3.1.3 125 mm dia

6.3.1.4 150 mm dia

6.3.1.5 200 mm dia

6.5 Providing, lowering, aligning, fixing in position and Jointing in pipe line, CI single Air Valve Flanged/ Screwed type of approved makes for following pressure rating & dia complete, confirming to IS: 14845-2000 (amended upto date) and of following specifications: Body , Cover and Cowl - Grey Cast Iron as per IS:210- FG 200 ,Float - Stainless Steel AISI 304 / IS: 3444 ,Float Guide- HBT1,Body seat ring - Leaded tin bronze/ SS , Seal ring and face ring - EPDM/NBR, Ends flanged according to IS:6418 or screwed type shall have external pipe threads conforming to IS:554, Fasteners - CS. All exposed machined ferrous surfaces shall be painted with one coat of aluminium red oxide primer conforming to IS:5660 and two coats of paint conforming to IS:9862 or IS:2932( Non-Toxic- suitable for drinking water) applied inside and outside. Valves including all material, labour, testing and commissioning as per Technical Specifications and as per direction of Engineer in charge. Note: Rates are exclusive of connecting tee, pipe piece and earth work.

Class PN 1.0

15 mm S-1 Type

25 mm S-1 Type

40 mm S-1 Type

50 mm S-2 Type

Earth work in excavation by mechanical means (Hydraulic Excavator )/ manual means in trenches of required width and gradient for laying and jointing of pipe line including excavation for sockets, and dressing of sides, ramming of bottoms, depth up to 1.5 Mtr. including taking out the excavated soil, and then returning the soil as required in layers not exceeding 20cm in depth including consolidating each deposited layer by ramming, watering etc. and disposal of surplus excavated soil as directed within a lead of 50 Mtr. including required all safety provisions etc.: All kinds of soil

Earth work in excavation by mechanical means (Hydraulic Excavator )/ manual means in trenches of required width and gradient for laying and jointing of pipe line including excavation for sockets, and dressing of sides, ramming of bottoms, depth up to 1.5 Mtr. including taking out the excavated soil, and then returning the soil as required in layers not exceeding 20cm in depth including consolidating each deposited layer by ramming, watering etc. and stacking serviceable material for measurements and disposal of unserviceable material as directed, with in a lead of 50 Mtr. including all safety provisions required .:Ordinary rock

PWD BSR 2022 Providing and laying in position cement concrete including curing compaction etc. of specified grade excluding the cost of centering and shuttering. All up to plinth level

1:3:6 (1Cement :3 Course Sand :6 Graded stone aggregate 20 mm nominal size

1:1.5:3 (1Cement :1.5 Course Sand :3 Graded stone aggregate 20 mm nominal size

PWD BSR 2022 4.9 Centering and shuttering with plywood or steel sheets including strutting, propping, bracing both ways and removal of formwork for foundations in basements rafts, footings, strap beams, bases of columns , etc. up to plinth level.

2.19 Supply & Fixing of ISI marked three core PVC flat submersible cable as per IS 694:1990 or amended up to date and conductor as per class 5 of IS 8130:1980 including making connection etc

2.19.1 3 core 4.0 Sq.mm

2.19.2 3 core 6.0 Sq.mm

2.19.3 3 core 10.0 Sq.mm

2.19.4 3 core 16.0 Sq.mm

2.20 Supply & Fixing XLPE insulated / P.V.C. sheathed cable of 1.1 KV grade with aluminium conductor Armoured of IS:7098-I/1554-1 approved make in ground as per IS:1255 including excavation of 30cmx75cm size trench, 25 cm thick under layer of sand, second Class bricks covering, refilling earth, compaction of earth, making necessary connection, testing etc. as required of size.

2.20.1 10.0 Sq.mm, 4 core

2.20.2 16.0 Sq.mm, 4 core

2.20.3 25.0 Sq.mm, 3.5 core

2.20.4 35.0 Sq.mm, 3.5 core

2.21 Plate Earthing as per IS:3043 with G.I. Earth plate of size 600mm x 600mm x6.0mm by embodying 3 to 4 mtr. below the ground level with 20 mm dia. G.I. 'B' class watering Pipe including all accessories like nut, bolts, reducer ,nipple, wire meshed funnel, and C.C. finished chamber covered with hinged type with locking arrangement C.I. Cover, C.I. Frame of size 300mm x 300mm complete with alternate layers of salt and coke/charcoal, testing of earth resistance as required.

2.32 Supplying & Installing 100 mm diameter sealed diaphragm bourdon type pressure gauge of range 0 to 10 kg. including all jointing material as per specification with safety cover.

2.13 Providing & laying ISI marked GI Pipe Light duty ( “A” class) as per IS: 1239 for casing pipe for submersible cable external work 40 mm dia complete in all respect.

2.22 Supply & Fixing M S clamp set of 50x6 mm flat from iron with nuts and bolts etc. for holding the riser pipe assembly of submersible pump set.

2.23 Supply & Fixing tube well cover of MS sheet 8mm thick at top & 5mm thick 100mm wide shroud around the edge so as to form a cap on the top end of casing pipe with GI Nipple 45cm long & two GI flanges at both ends in 80mm sizes passing through a hole in the centre of MS sheet. A 25 mm socket with end plug shall also be welded over top plate. A GI nipple having outside thread of size 1/2" (for installation pressure gauge) shall be provided & welded with 80mm GI nipple near top plate nipple shall be provided with end plug.

200 mm dia

250 mm dia

Providing & Lowering in tube well ISI marked GI Pipe medium duty (“B" class), Steel tube as per IS:1239 or amended up to date and zinc coating as per IS 4736, threaded and double flanged (welded) on both ends and two number 25x3mm MS flat welded on both ends between pipe & flange, rubber washer & nut bolts etc. complete in all respect.

50 mm dia

65 mm dia

80mm dia

1.11 Providing and fixing of flanged/ plain ended MS Specials made from MS sheet strips of relevant IS specification of approved thickness by welding, lowering, laying, aligning, fixing in position at all level/ depths in trenches complete including all taxes, material, labour, inside lining, outside coating, testing and commissioning along with pipe line as per technical specifications and direction of Engineerin- charge.MS pipe specials up to 600mm dia (with minimum 5mm thickness sheet)

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