TENDER FOR PAINTING OF PIPELINES AND STRUCTURES AT BPCL MANGALORE LPG PLANT

BHARAT PETROLEUM CORPORATION LTD, MANGALORE LPG PLANT

In House Estimate

PAINTING OF PIPE LINES, STRUCTURES AT BPCL MANGALORE LPG PLANT

SI.NO. | DESCRIPTION | PAINTING SYSTEM | UNIT | MEASUREMENT | RATE | AMOUNT | GST @ 18% | GRAND TOTAL | REMARKS

1 | Painting of LPG pielines of dia 8" | a) Surface Preparation:

The surface preparation shall be undertaken will be manually cleaned to SSPC SP2 or St.3 finish, before painting.(External surfaces of Pipes, Fittings, Flanges, etc.)

Two coat of Epoxy zinc phosphate -Min DFT 50 microns.

c) Intermediate Coat:

Two coats of Epoxy Micaceous Iron Oxide (MIO) of total Min DFT 150 microns to be applied with "Mist Coat-Full Coat" technique.

-First mist coat of min DFT 30 microns to be applied with appropriate dilution.

-Second full coat of min DFT 120 microns to be spray applied to built up total DFT of 150 microns of Intermediate Coat.

Two Coats of Aliphatic Acrylic Polyurethane (min vol solids 55%) in glossy finish -

min DFT 30 microns per coat (Total min DFT 60 microns). (Golden Yellow Shade as per IS:5)

Total Dry Film Thickness (DFT) shoulb be Min. of 260 microns.

LPG Pipeline colour band has to be painted as per Plant Incharge instructions. | RM | 250 | 0 | 0 | 0 | Including Necessary Double Scaffolding as per BPCL standered

2 | Painting of LPG pielines of dia 6" | a) Surface Preparation:

The surface preparation shall be undertaken will be manually cleaned to SSPC SP2 or St.3 finish, before painting.(External surfaces of Pipes, Fittings, Flanges, etc.)

b) Primer coat:

One coat of Epoxy zinc phosphate -Min DFT 50 microns.

c) Intermediate Coat:

Two coats of Epoxy Micaceous Iron Oxide (MIO) of total Min DFT 150 microns to be applied with "Mist Coat-Full Coat" technique.

-First mist coat of min DFT 30 microns to be applied with appropriate dilution.

-Second full coat of min DFT 120 microns to be spray applied to built up total DFT of 150 microns of Intermediate Coat.

d) Finish coat:

Two Coats of Aliphatic Acrylic Polyurethane (min vol solids 55%) in glossy finish -

min DFT 30 microns per coat (Total min DFT 60 microns). (Golden Yellow Shade as per IS:5)

Total Dry Film Thickness (DFT) shoulb be Min. of 260 microns.

LPG Pipeline colour band has to be painted as per Plant Incharge instructions. | RM | 700 | 0 | 0 | 0 | Including Necessary Double Scaffolding as per BPCL standered

3 | Painting of LPG pielines of dia 4" | a) Surface Preparation:

The surface preparation shall be undertaken will be manually cleaned to SSPC SP2 or St.3 finish, before painting.(External surfaces of Pipes, Fittings, Flanges, etc.)

b) Primer coat:

One coat of Epoxy zinc phosphate -Min DFT 50 microns.

c) Intermediate Coat:

Two coats of Epoxy Micaceous Iron Oxide (MIO) of total Min DFT 150 microns to be applied with "Mist Coat-Full Coat" technique.

-First mist coat of min DFT 30 microns to be applied with appropriate dilution.

-Second full coat of min DFT 120 microns to be spray applied to built up total DFT of 150 microns of Intermediate Coat.

d) Finish coat:

Two Coats of Aliphatic Acrylic Polyurethane (min vol solids 55%) in glossy finish -

min DFT 30 microns per coat (Total min DFT 60 microns). (Golden Yellow Shade as per IS:5)

Total Dry Film Thickness (DFT) shoulb be Min. of 260 microns.

LPG Pipeline colour band has to be painted as per Plant Incharge instructions. | RM | 100 | 0 | 0 | 0 | Including Necessary Double Scaffolding as per BPCL standered

4 | Painting of LPG pielines of dia 3" | a) Surface Preparation:

The surface preparation shall be undertaken will be manually cleaned to SSPC SP2 or St.3 finish, before painting.(External surfaces of Pipes, Fittings, Flanges, etc.)

One coat of Epoxy zinc phosphate -Min DFT 50 microns.

c) Intermediate Coat:

Two coats of Epoxy Micaceous Iron Oxide (MIO) of total Min DFT 150 microns to be applied with "Mist Coat-Full Coat" technique.

-First mist coat of min DFT 30 microns to be applied with appropriate dilution.

-Second full coat of min DFT 120 microns to be spray applied to built up total DFT of 150 microns of Intermediate Coat.

Two Coats of Aliphatic Acrylic Polyurethane (min vol solids 55%) in glossy finish -

min DFT 30 microns per coat (Total min DFT 60 microns). (Golden Yellow Shade as per IS:5)

Total Dry Film Thickness (DFT) shoulb be Min. of 260 microns.

LPG Pipeline colour band has to be painted as per Plant Incharge instructions. | RM | 550 | 0 | 0 | 0 | Including Necessary Double Scaffolding as per BPCL standered

5 | Painting of LPG pielines of dia 2" | a) Surface Preparation:

The surface preparation shall be undertaken will be manually cleaned to SSPC SP2 or St.3 finish, before painting.(External surfaces of Pipes, Fittings, Flanges, etc.)

b) Primer coat:

One coat of Epoxy zinc phosphate -Min DFT 50 microns.

c) Intermediate Coat:

Two coats of Epoxy Micaceous Iron Oxide (MIO) of total Min DFT 150 microns to be applied with "Mist Coat-Full Coat" technique.

-First mist coat of min DFT 30 microns to be applied with appropriate dilution.

-Second full coat of min DFT 120 microns to be spray applied to built up total DFT of 150 microns of Intermediate Coat.

d) Finish coat:

Two Coats of Aliphatic Acrylic Polyurethane (min vol solids 55%) in glossy finish -

min DFT 30 microns per coat (Total min DFT 60 microns). (Golden Yellow Shade as per IS:5)

Total Dry Film Thickness (DFT) shoulb be Min. of 260 microns.

LPG Pipeline colour band has to be painted as per Plant Incharge instructions. | RM | 400 | 0 | 0 | 0 | Including Necessary Double Scaffolding as per BPCL standered

6 | Painting of LPG pielines of dia 1.5" | a) Surface Preparation:

The surface preparation shall be undertaken will be manually cleaned to SSPC SP2 or St.3 finish, before painting.(External surfaces of Pipes, Fittings, Flanges, etc.)

One coat of Epoxy zinc phosphate -Min DFT 50 microns.

c) Intermediate Coat:

Two coats of Epoxy Micaceous Iron Oxide (MIO) of total Min DFT 150 microns to be applied with "Mist Coat-Full Coat" technique.

-First mist coat of min DFT 30 microns to be applied with appropriate dilution.

-Second full coat of min DFT 120 microns to be spray applied to built up total DFT of 150 microns of Intermediate Coat.

Two Coats of Aliphatic Acrylic Polyurethane (min vol solids 55%) in glossy finish -

min DFT 30 microns per coat (Total min DFT 60 microns). (Golden Yellow Shade as per IS:5)

Total Dry Film Thickness (DFT) shoulb be Min. of 260 microns.

LPG Pipeline colour band has to be painted as per Plant Incharge instructions. | RM | 150 | 0 | 0 | 0 | Including Necessary Double Scaffolding as per BPCL standered

7 | Painting of LPG pielines of dia 1" | a) Surface Preparation:

The surface preparation shall be undertaken will be manually cleaned to SSPC SP2 or St.3 finish, before painting.(External surfaces of Pipes, Fittings, Flanges, etc.)

b) Primer coat:

One coat of Epoxy zinc phosphate -Min DFT 50 microns.

c) Intermediate Coat:

Two coats of Epoxy Micaceous Iron Oxide (MIO) of total Min DFT 150 microns to be applied with "Mist Coat-Full Coat" technique.

-First mist coat of min DFT 30 microns to be applied with appropriate dilution.

-Second full coat of min DFT 120 microns to be spray applied to built up total DFT of 150 microns of Intermediate Coat.

d) Finish coat:

Two Coats of Aliphatic Acrylic Polyurethane (min vol solids 55%) in glossy finish -

min DFT 30 microns per coat (Total min DFT 60 microns). (Golden Yellow Shade as per IS:5)

Total Dry Film Thickness (DFT) shoulb be Min. of 260 microns.

LPG Pipeline colour band has to be painted as per Plant Incharge instructions. | RM | 450 | 0 | 0 | 0 | Including Necessary Double Scaffolding as per BPCL standered

8 | Painting of fire water pipelines 6" size | a) Surface preparation

The surface preparation shall be undertaken will be manually cleaned to SSPC SP2 or St.3 finish, before painting.(External surfaces of Pipes, Fittings, Flanges, Hydrant and Monitor standposts, etc.)

One coat of Epoxy zinc phosphate -Min DFT 50 microns.

c) Intermediate coat

Two coats of Epoxy Micaceous Iron Oxide (MIO) of total Min DFT 150 microns to be applied with "Mist Coat-Full Coat" .

First mist coat of min DFT 30 microns to be applied with appropriate dilution.

-Second full coat of min DFT 120 microns to be spray applied to built up total DFT of 150 microns of Intermediate Coat.

Two Coats of Aliphatic Acrylic Polyurethane (min vol solids 55%) in glossy finish -

min DFT 30 microns per coat (Total min DFT 60 microns). ( Fire Red Shade as per IS:5 ) Total Dry Film Thickness (DFT) is Min of 260 microns.

Directional Arrow has to be painted as per Plant Incharge instructions. | RM | 700 | 0 | 0 | 0 | Including Necessary Double Scaffolding as per BPCL standered

9 | Painting of fire water pipelines 4" size | a) Surface preparation

The surface preparation shall be undertaken will be manually cleaned to SSPC SP2 or St.3 finish, before painting.(External surfaces of Pipes, Fittings, Flanges, Hydrant and Monitor standposts, etc.)

One coat of Epoxy zinc phosphate -Min DFT 50 microns.

c) Intermediate coat

Two coats of Epoxy Micaceous Iron Oxide (MIO) of total Min DFT 150 microns to be applied with "Mist Coat-Full Coat" .

First mist coat of min DFT 30 microns to be applied with appropriate dilution.

-Second full coat of min DFT 120 microns to be spray applied to built up total DFT of 150 microns of Intermediate Coat.

Two Coats of Aliphatic Acrylic Polyurethane (min vol solids 55%) in glossy finish -min DFT 30 microns per coat (Total min DFT 60 microns). ( Fire Red Shade as per IS:5 ) Total Dry Film Thickness (DFT) is Min of 260 microns

Directional Arrow has to be painted as per Plant Incharge instructions. | RM | 150 | 0 | 0 | 0 | Including Necessary Double Scaffolding as per BPCL standered

10 | Painting of fire water pipelines including fire water Sprinkler lines 1.5'' size | a) Surface preparation

The surface preparation shall be undertaken will be manually cleaned to SSPC SP2 or St.3 finish, before painting.(External surfaces of Pipes, Fittings, Flanges, Hydrant and Monitor standposts, etc.)

One coat of Epoxy zinc phosphate -Min DFT 50 microns.

c) Intermediate coat

Two coats of Epoxy Micaceous Iron Oxide (MIO) of total Min DFT 150 microns to be applied with "Mist Coat-Full Coat" .

First mist coat of min DFT 30 microns to be applied with appropriate dilution.

-Second full coat of min DFT 120 microns to be spray applied to built up total DFT of 150 microns of Intermediate Coat.

Two Coats of Aliphatic Acrylic Polyurethane (min vol solids 55%) in glossy finish -

min DFT 30 microns per coat (Total min DFT 60 microns). ( Fire Red Shade as per IS:5 ) Total Dry Film Thickness (DFT) is Min of 260 microns

Directional Arrow has to be painted as per Plant Incharge instructions. | RM | 1350 | 0 | 0 | 0 | Including Necessary Double Scaffolding as per BPCL standered

11 | Painting of fire water pipelines including fire water Sprinkler lines -1" size | a) Surface preparation

The surface preparation shall be undertaken will be manually cleaned to SSPC SP2 or St.3 finish, before painting.(External surfaces of Pipes, Fittings, Flanges, Hydrant and Monitor standposts, etc.)

One coat of Epoxy zinc phosphate -Min DFT 50 microns.

c) Intermediate coat

Two coats of Epoxy Micaceous Iron Oxide (MIO) of total Min DFT 150 microns to be applied with "Mist Coat-Full Coat" .

First mist coat of min DFT 30 microns to be applied with appropriate dilution.

-Second full coat of min DFT 120 microns to be spray applied to built up total DFT of 150 microns of Intermediate Coat.

Two Coats of Aliphatic Acrylic Polyurethane (min vol solids 55%) in glossy finish -

min DFT 30 microns per coat (Total min DFT 60 microns). ( Fire Red Shade as per IS:5 ) Total Dry Film Thickness (DFT) is Min of 260 microns

Directional Arrow has to be painted as per Plant Incharge instructions. | RM | 100 | 0 | 0 | 0 | Including Necessary Double Scaffolding as per BPCL standered

12 | Painting of fire water pipelines 8" size | a) Surface preparation

The surface preparation shall be undertaken will be manually cleaned to SSPC SP2 or St.3 finish, before painting.(External surfaces of Pipes, Fittings, Flanges, Hydrant and Monitor standposts, etc.)

One coat of Epoxy zinc phosphate -Min DFT 50 microns.

c) Intermediate coat

Two coats of Epoxy Micaceous Iron Oxide (MIO) of total Min DFT 150 microns to be applied with "Mist Coat-Full Coat" .

First mist coat of min DFT 30 microns to be applied with appropriate dilution.

-Second full coat of min DFT 120 microns to be spray applied to built up total DFT of 150 microns of Intermediate Coat.

Two Coats of Aliphatic Acrylic Polyurethane (min vol solids 55%) in glossy finish -

min DFT 30 microns per coat (Total min DFT 60 microns). ( Fire Red Shade as per IS:5 ) Total Dry Film Thickness (DFT) is Min of 260 microns

Directional Arrow has to be painted as per Plant Incharge instructions. | RM | 1500 | 0 | 0 | 0 | Including Necessary Double Scaffolding as per BPCL standered

13 | Painting of fire water pipelines 10" size | a) Surface preparation

The surface preparation shall be undertaken will be manually cleaned to SSPC SP2 or St.3 finish, before painting.(External surfaces of Pipes, Fittings, Flanges, Hydrant and Monitor standposts, etc.)

One coat of Epoxy zinc phosphate -Min DFT 50 microns.

c) Intermediate coat

Two coats of Epoxy Micaceous Iron Oxide (MIO) of total Min DFT 150 microns to be applied with "Mist Coat-Full Coat" .

First mist coat of min DFT 30 microns to be applied with appropriate dilution.

-Second full coat of min DFT 120 microns to be spray applied to built up total DFT of 150 microns of Intermediate Coat.

Two Coats of Aliphatic Acrylic Polyurethane (min vol solids 55%) in glossy finish -

min DFT 30 microns per coat (Total min DFT 60 microns). ( Fire Red Shade as per IS:5 ) Total Dry Film Thickness (DFT) is Min of 260 microns

Directional Arrow has to be painted as per Plant Incharge instructions. | RM | 700 | 0 | 0 | 0 | Including Necessary Double Scaffolding as per BPCL standered

14 | Painting of fire water pipelines 12" size | a) Surface preparation

The surface preparation shall be undertaken will be manually cleaned to SSPC SP2 or St.3 finish, before painting.(External surfaces of Pipes, Fittings, Flanges, Hydrant and Monitor standposts, etc.)

One coat of Epoxy zinc phosphate -Min DFT 50 microns.

c) Intermediate coat

Two coats of Epoxy Micaceous Iron Oxide (MIO) of total Min DFT 150 microns to be applied with "Mist Coat-Full Coat" .

First mist coat of min DFT 30 microns to be applied with appropriate dilution.

-Second full coat of min DFT 120 microns to be spray applied to built up total DFT of 150 microns of Intermediate Coat.

Two Coats of Aliphatic Acrylic Polyurethane (min vol solids 55%) in glossy finish -

min DFT 30 microns per coat (Total min DFT 60 microns). ( Fire Red Shade as per IS:5 ) Total Dry Film Thickness (DFT) is Min of 260 microns

Directional Arrow has to be painted as per Plant Incharge instructions. | RM | 300 | 0 | 0 | 0 | Including Necessary Double Scaffolding as per BPCL standered

15 | Painting of fire water pipelines 18" size | a) Surface preparation

The surface preparation shall be undertaken will be manually cleaned to SSPC SP2 or St.3 finish, before painting.(External surfaces of Pipes, Fittings, Flanges, Hydrant and Monitor standposts, etc.)

One coat of Epoxy zinc phosphate -Min DFT 50 microns.

c) Intermediate coat

Two coats of Epoxy Micaceous Iron Oxide (MIO) of total Min DFT 150 microns to be applied with "Mist Coat-Full Coat" .

First mist coat of min DFT 30 microns to be applied with appropriate dilution.

-Second full coat of min DFT 120 microns to be spray applied to built up total DFT of 150 microns of Intermediate Coat.

Two Coats of Aliphatic Acrylic Polyurethane (min vol solids 55%) in glossy finish -

min DFT 30 microns per coat (Total min DFT 60 microns). ( Fire Red Shade as per IS:5 ) Total Dry Film Thickness (DFT) is Min of 260 microns

Directional Arrow has to be painted as per Plant Incharge instructions. | RM | 60 | 0 | 0 | 0 | Including Necessary Double Scaffolding as per BPCL standered

16 | Painting of DV air lines of size 1'' | a) Surface preparation:

External surface to be painted will be manually cleaned to SSPC SP2 or St3 finish of Swedish standard.

b) Primer coat:

After surface preparation as above, One coat of Epoxy zinc phosphate -Min DFT 50 microns.

c) Intermediate Coat:

Two coats of Epoxy Micaceous Iron Oxide (MIO) of total Min DFT 150 microns to be applied with "Mist Coat-Full Coat" technique.

-First mist coat of min DFT 30 microns to be applied with appropriate dilution.

-Second full coat of min DFT 120 microns to be spray applied to built up total DFT of 150 microns of Intermediate Coat.

Two Coats of Aliphatic Acrylic Polyurethane (min vol solids 55%) in glossy finish -

min DFT 30 microns per coat (Total min DFT 60 microns). (Sky Blue Shade as per IS:5 and instruction of EIC and colour coding). Minimum DFT is 260 microns.

Directional Arrow has to be painted as per Plant Incharge instructions.

Hammertone finishing may be required for equipment painting as per instruction of BPCL EIC. Paiting job shall include working at height for painting DV outlet fire water sprinkler pipelines. So necessary precaution for the work to be taken by the vendor including medical check up report of worker those who are working at height. | RM | 1400 | 0 | 0 | 0 | Including Necessary Double Scaffolding as per BPCL standered

17 | Painting of utility air, water pipelines of size 1'' to 2'' | a) Surface preparation:

External surface to be painted will be manually cleaned to SSPC SP2 or St3 finish of Swedish standard.

b) Primer coat:

After surface preparation as above, One coat of Epoxy zinc phosphate -Min DFT 50 microns.

c) Intermediate Coat:

Two coats of Epoxy Micaceous Iron Oxide (MIO) of total Min DFT 150 microns to be applied with "Mist Coat-Full Coat" technique.

-First mist coat of min DFT 30 microns to be applied with appropriate dilution.

-Second full coat of min DFT 120 microns to be spray applied to built up total DFT of 150 microns of Intermediate Coat.

Two Coats of Aliphatic Acrylic Polyurethane (min vol solids 55%) in glossy finish -

min DFT 30 microns per coat (Total min DFT 60 microns). (Sky Blue Shade as per IS:5 and Sea Green Shade as per IS:5 for service water, and as per instruction of EIC and colour coding). Minimum DFT is 260 microns.

Hammertone finishing may be required for equipment painting as per instruction of BPCL EIC. Paiting job shall include working at height for painting DV outlet fire water sprinkler pipelines. So necessary precaution for the work to be taken by the vendor including medical check up report of worker those who are working at height. | RM | 400 | 0 | 0 | 0 | Including Necessary Double Scaffolding as per BPCL standered

18 | Above ground air & water pipelines, pumps, motors, compressors, and other rotating equipments, Miscellaneous equipments | a) Surface preparation

External surface to be painted will be manually cleaned to SSPC SP2 or St3 finish of Swedish standard.

After surface preparation as above, external surface will be painted with two coats of epoxy Zinc phosphate primer paint of 35 microns per coat.

Two coats of good quality of enamel paint of 25 microns per coat. (Shades can be selected as per requirement and instruction of EIC and colour coding). Minimum DFT is 120 microns.

Hammertone finishing may be required for equipment painting as per instruction of BPCL EIC | M2 | 1000 | 0 | 0 | 0 | Including Necessary Double Scaffolding as per BPCL standered

19 | Painting of Structural sheds, Walkways,cross overs, pipe racks, Ladder etc | a) Surface preparation

All surfaces to be painted will be manually cleaned to SSPC SP2 or St3 finish of Swedish standard.

One Coat of Epoxy Zinc Phosphate Primer - min DFT 40 microns.

c) Intermediate coat:

Two coats of Glass Flake Epoxy with Phenalkamine Hardener - min DFT 200 microns per coat (Total min DFT 400 microns).

d) Finish coat:

Two Coats of Aliphatic Acrylic Polyurethane (min vol solids 55%) in glossy finish -min DFT 30 microns per coat (Total min DFT 60 microns).(Shades can be selected as per requirement and instruction of EIC and colour coding).

Minimum DFT is 500 microns. Hammertone finishing may be required for equipment painting as per instruction of BPCL EIC | M2 | 2000 | 0 | 0 | 0 | Including Necessary Double Scaffolding as per BPCL standered

20 | Painting of light posts and other steel structures | Surface cleaning: Manual clean SSPC SP2 or St.3.

Primer coat:- Two coats of surface tolerant epoxy at 125 microns per coat

Top /Finishc Coat :- two coats epoxy aluminium paint at 30 microns per coat | nos | 90 | 0 | 0 | 0 | Including Necessary Double Scaffolding as per BPCL standered

21 | Painting of LPG KOD, Evacuation vessels | a) Surface preparation:

All tank surfaces to be painted will be manually cleaned to SSPC SP2 or St3 finish of Swedish standard.(External surface Vessel,legs etc which is exposed to atmosph

ere)(External surfaces of Pipes, Fittings, Flanges, etc.)

b) Primer coat:

One Coat of Epoxy Zinc Phosphate Primer - min DFT 40 microns.

c)Intermediate Coat:

Two coats of Epoxy Micaceous Iron Oxide (MIO) of total Min DFT 200 microns to be applied with "Mist Coat-Full Coat" technique.

-First mist coat of min DFT 30 microns to be applied with appropriate dilution.

-Second full coat of min DFT 170 microns to be spray applied to built up total DFT of 200 microns of Intermediate Coat.

d) Finish coat:

Two coats of acrylic aliphatic polyurethane at 30 microns per coat (Off White -RAL 9010)

Total Dry Film Thickness (DFT) is 300 microns | M2 | 100 | 0 | 0 | 0 | Including Necessary Double Scaffolding as per BPCL standered

TOTAL AMOUNT IN Rs. | 0 | 0 |

Prepared By: | Approved By:

Ravinder P | Roopa R

Asst. Executive HSSE | Plant Manager LPG

Mangalore | Mangalore