Planning, Design, Engineering, Construction, Fabrication, Erection, Supply, Installation, Testing, Trial Run and Commissioning of CHP consisting of RCC Silo ..... at Rampur Batura OCP (4.0Mtpa) of Sohagpur Area, with DLP Period of 05 years.

Amount

PART - A (WORKS & SERVICES)

SURVEY, SOIL TESTING & DESIGN ENGINEERING COST

Detailed survey & soil investigation of the area within battery limit and submission of report

Design engineering cost (P&M)

Design engineering cost for Civil & Strucrural works

CIVIL AND STRUCTURAL WORKS (MAIN COMPONENTS OF CHP)

Truck Receiving Station with ramp and platform

Overhead RCC Bunker 6000 t

Loading complex (Silo) 3000t

Transfer House and Drive Houses

Conveyor Gantry and supporting strucure

Miscellaneous/Contingency @ 3%

CIVIL AND STRUCTURAL WORKS (SERVICE BUILDINGS)

CHP Office

Substation

Pump House

Cycle and LMV Parking

Roads

General Development & Landscaping & Horticulture

Drainage

Underground Sump

Security office

Compressor house

Store Room

PVC water tank

High mast tower

Canteen

MCC room

ERECTION, INSTALLATION & COMMISSIONING OF PLANT & MACHINERY

MECHANICAL EQUIPMENT

ELECTRICAL EQUIPMENT

PART-B (SUPPLY OF PLANT & MACHINERY)

Mechanical Equipments

Belt conveyor C1, 1000 mm wide, 300 m long, 1200 tph nominal capacity, 4 m/sec Speed, 1 x 300 kW snub drive with vertical gravity take up, electrical items suitable for operation at 6.6 kV, 50 Hz, 3 phase supply

a. Drive head and structurals

b. Idlers and loading point

Tripper Belt conveyor C2A/C2B, 1000 mm wide, 100 m long, 600 tph nominal capacity, 2.8 m/sec Speed, 1X55 kw drive with vertical gravity take-up, electrical items suitable for operation at 415V, 50 Hz, 3 phase supply.

a. Drive head and structurals

b. Idlers and loading point

Reclaim Belt conveyor C3A/C3B, 1400 mm wide, 400 m long 2000 tph nominal capacity, 4.2 m/sec Speed, 2X350 kw drive with variable speed / controlled fill fluid coupling, vertical gravity loop take up, electrical items suitable for operation at 6.6kV, 50 Hz, 3 phase supply.

a. Drive head and structurals

b. Idlers and loading point

Steel cord belting in Km (8mm Top & 5mm Bottom cover)

A) ST 1400, 1400 mm

B) ST 630, 1000 mm

Travelling Tripper with two way chutes for 1200 tph, 1000mm belt conveyor

Electro-Mechanical vibratory feeders, Bottom supported suitable for (-)100 mm size lumps with electrical equipment suitable for 415V, 3 phase, 50 Hz supply, 400 tph nominal capacity along with Rack & Pinion Chute gates.

Electro-Mechanical vibratory feeders, Bottom supported suitable for (-)100 mm size lumps with electrical equipment suitable for 415V, 3 phase, 50 Hz supply, 500 tph nominal capacity along with Rack & Pinion Chute gates.

Belt weigher for 1400 mm wide & 2000 tph belt conveyor

Metal detector for 1000 mm belt width

Magnetic saperator suitable for 1000 mm wide & 1200 tph belt conveyor

Lifting tackles (Elec. Hoist blocks 5 t cap. - 5 , chain pulley blocks 5/3 t -lot.)

Rapid Loading system 4500-8500 TPH with two nos. of 100t pre-weigh hoppers including all gates, power packs, telescopic chutes, load cells, level monitors and heat sensors etc.

Automatic Sampling system consisting of Primary sampler, Feeder belts, Secondary sampler, Crusher, Tertiary sampler, Reject elevator, Rotary table and cans for sample collection

Passenger-cum-freight lift, capacity to carry 15 persons (1 te minimum)

Chutes with liners

a) Two way chutes with liners

b) Single chutes with liners

c) Chutes at vibratory feeder with liners

Hydraulic rock breaker

Dust suppression system

Fire Fighting system and Plant cleaning system

Condition monitoring system

ELECTRICAL EQUIPMENT

6 kV Lightning arrestors

6.6 kV Isolator with Earth Switch

6.6 kV Switchboard No. 1A comprising 11 nos. of 6.6 kV Vacuum Circuit Breaker Panels and 8 nos. of vacuum contactor panels complete with metering and protection system

6.6/0.230 V (L-L), 100 kVA Lighting Transformer

6.6/0.433 kV, 750 kVA (min.) Distribution transformer

415V, 1500A Aluminium Bus-duct

415 V sectionalized Motor Control Centre (MCC) at all Substation comprising 2 nos. of Incomer ACBs, 1 no. of Bus-Coupler ACB and required nos. of outgoing Feeders (Combination of MCCB, contactor and over load thermal relay as required) for supply of power to LT Motors of equipment like Electrical Hoist, Dust Suppression/ Extraction, Firefighting system, Conveyor Brakes, Pressurisation system etc. rated 110 kW and below

Main Power Distribution Board (MPDB) 1 no. at each substation and Sub Power Distribution Boards (SPDB) as per requirement

Sampler House MCC

6600 V Capacitor Bank of required capacity with automatic P.F. correction relay at Substation-1 for improvement of Power Factor complete with control panel.

415 V Capacitor Bank of required capacity at Substation-1 with automatic power factor correction complete with control panel.

220V Lead Acid Battery , 200 AH complete with Battery Charging unit.

Control console along with HMI ( CCD/CD for Substation) for control of electrical drives supplied by Sub station -1 complete with microprocessor based PLC, audio-visual signalling, fault annunciation system, interlocking, printer, VDUs etc and dove-tailing of sequence operation of Conveyors, snub drives , vibro feeders , traffic control console etc as per requirement

415/110V control transformer for AC control supply

415/220V control transformer with necessary inverter for DC control supply

Cables

Power cables

6.6 kV grade, XLPE, single wire armoured aluminium conductor, FRLS cables of different sizes for supply of power to 6.6 kV panels, drives etc. as per technical specification

1.1kV grade, XLPE insulated, PVC sheathed single wire armoured aluminium conductor FRLS cables of different sizes as per technical specification & 2 core with copper conductor

Lighting cables

1100 V grade, PVC insulated, PVC sheathed, single wire armoured,Al conductor, FRLS cables of different sizes and 2 core copper Cables as per technical specification

Control and Signalling cables

1100 V grade, single/multi core PVC insulated and sheathed, Copper conductor, FRLS, control and signalling cables of 2.5/1.5 sq. mm cross-section having different no. of cores as per technical specification.

Cable trays/cable racks (separate trays shall be used for power and control cables), cable trenches & cable vaults etc as per technical specification

Illumination system

230 V Main Lighting Distribution Board (MLDB) with incoming MCCB and outgoings MCCBs/MCBs as per technical specification

Lighting Distribution Boards, SLDBs etc with incoming and outgoing MCCBs / MCBs/JBs as per technical specification

Luminaires

LED Bulbs as per requirement complete with control gears, accessories etc for toilets and corridors

LED luminaires as per requirement complete with control gears, accessories etc as per technical specifications for transfer house, Truck Receiving station, drive house, wagon loading area , Indoor type transformer's room etc.

LED Luminaires as per requirement complete with control gears, accessories etc for control room, Switch room,, stores,Maint./testing rooms, pump room, engineers room, compressor room, conveyor gantries ,silo loading point etc

Street lighting poles of 11 m height embedded with conduit and bracket.

Fixed type lighting mast for suitable locations in CHP (15-20 m high min.)

Miscellaneous items like junction boxes complete with fuse, terminal block and other necessary accessories, cable glands, lugs, conduits, receptacles etc.

25 kVA DG set for emergency lights and essential loads with electricals , cables & light fittings

Digital clock based arrangement with all accessories and terminal for automatic switching ON/OFF of street lights

Welding system

Transformer welding set complete with cables and accessories to be housed in rooms (size 2 m x 3 m x 3 m each approx.)

Motor generator welding set

1.1kV grade, PVC insulated and sheathed single layer armoured, FRLS, Aluminium conductor cables for power supply to welding sockets.

Dust proof plug sockets complete with switches, holder set etc throughout the plant.

Earthing System

Galvanised earthing strips / wires / conductors for main earthing grid, sub earthing grid of substations, building and structures, earthing of light fittings, welding sockets, pull chord switches, belt sway switches, zero speed switches and various electrical equipment, Ground electrodes and earthing pits as per technical specification

Equipment and accessories for Lightning protection system for building and structures having height of 10m and above with separate earth pits.

Equipment and accessories for Pressurisation

1.5/2 t Air conditioners ( 5 star rating , split type)

Miscellaneous items such as Push Button stations, safety equipment as per relevant Indian Standard & Indian Electricity Rules. Furniture for control rooms and substation buildings.

Exhaust and ceiling fans

Insulating mats as per IS for sub-stations, MCC rooms and control rooms

Voltage stabiliser for control circuit

Computer for the office of officer In-charge

Latest Model PC, with DVD drive and with laser printer complete with UPS of 30 minutes back-up.

Laptop latest model, for re loading the soft- ware in PLC/PC

Communication system

Project administrative communication system complete with automatic dial type telephone sets at various location of MCCs control Rooms of sub-stations, silos , Truck Receiving station etc. including wiring of all sets up to a common junction box and connected to main auto exchange for external connection

Industrial type duplex loud hailing plant intercom system complete with cabling accessories etc. as per technical specification

Miscellaneous Equipment

Aluminium portable telescopic ladders

UPS 5 kVA

Surveillance System (CCTV) at strategic locations

Training on O & M staff

PART-C DEFACT LIABILITY PERIOD

Operation & Maintenace of the entire plant (all inclusive) including supply of required manpower, spares and consumbles during defact liability period of 5 years after commissioning of plant

Total impact of GST for the purpose of CTC