GE(W)/HSR-57/2021-22 REPAIR/MAINT OF DG SETS INCLUDING ALLIED WORK AT HISAR MIL STN UNDER GE (WEST) HISAR

Amount

M&L periodical servicing of diesel engine driven Gen set 3 phase 415 volts 50 c/s AC supply by cleaning thoroughly and replacing fuel filters ,air filters, oil filters draining out engine oil etc. and replacing with new oil, tightening of all gaskets , connection of battery terminals, electric cable connections foundation bolts, coupling bolts etc including test running and tappet setting of alternator by checking and setting of voltage and frequencies all as directed MAKE OF DG SET : Kirloskar/ Crompton greaves/Cummins. Make of filters : kirloskar/CG/Fleet guard/MICO Note:Engine oil, Fuel filters, Air filters, oil filters replaced will be measured and paid separately under respective item of sch 'A' . for following capacities of DG set

500 KVA DG SET complete all as specified and directed

380 KVA DG SET complete all as specified and directed

160/200 KVA DG SET complete all as specified and directed

82.5/100/125 KVA DG SET complete all as specified and directed

50/62.5 KVA DG SET complete all as specified and directed

25/31.25/30 KVA DG SET complete all as specified and directed

7.50/12.5 KVA DG SET complete all as specified and directed

Supply and fixing in replacement of maintenance free battery with initially charged capacity 180 AH , 12 Volt complete all as specified and as directed. Make :- Exide/Amron

Supply and fixing in replacement of maintenance free battery with initially charged capacity 150 AH , 12 Volt complete all as specified and as directed. Make :- Exide/Amron

Supply and fixing in replacement of maintenance free battery with initially charged capacity 88 AH , 12 Volt complete all as specified and as directed make :- Exide/Amron

M&L for periodical servicing of diesel driven raw water pumping set discharge of 300 LPS at 12 mts. Head, of Kirloskar make 76 BHP, 6 cylinder water cooled cleaning thoroughly, replace fuel filter draining engine oil etc. and replacing the new oil, tightening of all gaskets. Battery terminals hose pipes foundation bolts, coupling bolts etc.& Tappet setting all as required & directed by Engr-in-Charge Note: Engine oil , Fuel filters, oil filters including all spares replaced will be measured and paid separately under respective sch of this work.

Dismantling and sprit opening to Engine of diesel driven raw water pumping set discharge- 300 LPS at 12 mts. Head, of Kirloskar make 76 BHP, 6 cylinder water cooled complete by taking out all unserviceable parts by unscrewing nut, bolts and washers from the Engine and repairing the same and refixing on foundation testing complete. Note : - All unserviceable part will be measured and paid separately under respective items of this schedule.

Cylinder liner with joint ring RB-01 (Part No. 46.005.10.00) complete all as specified and directed

Piston Assly.complete (Part No. 49.480.10.0.00) complete all as specified and directed

Valve PR. RBV (Part NO. 42.004.70.0.00) complete all as specified and directed

valve guide complete all as specified and directed

Valve Lock complete all as specified and directed

Head seal (Part No. 42.004.21.0.00) complete all as specified and directed

Vlave seat complete all as specified and directed

Set of joints (Part No. 49.079.40.0.00) complete all as specified and directed

O' ring kit (Part No. 49.079.20.0.00) complete all as specified and directed

Big End Bearing complete all as specified and directed

C R Bearing (Part No. 053.5.00.003) complete all as specified and directed

Sleeve Shim complete all as specified and directed

Head shim complete all as specified and directed

Diesel Filter complete all as specified and directed

Lub oil filter element (Part No. 06.040.01.0.00) complete all as specified and directed

KOEL CARE super Genuine oil (part No. 82.050.10.0.20) complete all as specified and directed

Coolant (Part No 82.020.35.1.05). complete all as specified and directed

Dismantling and sprit opening of FIP (Fuel Injector pump) from Engine carefully by unscrewing nut, bolt and washer and carry to authorised workshop for repair replacing unserviceable parts and testing complete all as directed. Note : - All unserviceable part will be measured and paid separately under respective items of this schedule.

Supply & replacing unserviceable Nozzle complete all as specified and directed

Supply & replacing element complete all as specified and directed

Supply & replacing delivery valve complete all as specified and directed

Supply & replacing tappet roller complete all as specified and directed

Supply & replacing holder ring & sheet washer complete all as specified and directed

Supply & replacing oil seal complete all as specified and directed

Supply & replacing starting spring complete all as specified and directed

Supply & replacing packing kit complete all as specified and directed

Supply & replacing feed pump kit complete all as specified and directed

M&L for Calibration of FIP by washing, sealing and replacement of repair kit complete and testing on test bench complete all as directed.

Dismantling and sprit opening of unserviceable pump from diesel driven raw water pumping set discharge- 300 LPS at 12 mts. Head, of Kirloskar make 76 BHP, 6 cylinder water cooled by unscrewing nuts and bolts care fully and carry to authorised workshop for repair and refixing the same at site after repair and testing compete all as directed .

Supply and replacing Ball bearing No 6410 complete all as specified and directed

Supply and replacing Ball bearing No 51312 complete all as specified and directed

Repair to pump shaft by depositing metal on it, grinding and polishing to make appropriate size of the shaft complete

Supply and replacing shaft sleeves complete all as specified and directed

Supply and replacing Bronze Impellar complete with suitable size key hole and sleeve etc suitable for pumping set discharge capacity 238940 GPH at 12 Metre head complete all as specified and as directed.

Dismantling of radiator from engine and carry to authorised workshop for repair , Repairing the same by cleaning the core of radiator by acid , Identifying the leakage and brazing the same by gas welding with aluminium rod including repalcement of top cap complete.

Supply and replacing unserviceable Self stater 12 Volts suitable for 76 BHP Diesel Engine, 6 Cylinder complete all as specified and as directed. Make-Lucas/TVS/Autolec

Supply and replacing unserviceable Alternator 12 Volts suitable for 76 BHP Diesel Engine, 6 Cylinder complete all as specified and as directed. Make-Lucas/TVS/Autolec

M&L for periodical servicing of diesel driven raw water pumping set discharge of 105 LPS at 76 mts. Head, of Kirloskar make 43 BHP, 6 cylinder water cooled engine cleaning thoroughly, replace fuel filter draining engine oil etc. andreplacing the new oil, tightening of all gaskets. Battery terminals hose pipes foundation bolts, coupling boltsetc.&Tappet setting all as required & directed by Engr-in-Charge. Note:Engine oil replaced will be measured and paid separately under respective sch of this work. Fuel filters, oil filters and other T &P will be arranged by the contractor.

M&L for replacement of UNSV radiator hose pipe set complete as per sample of DG set of following capacity complete all as specified and directed

380/500 KVA DG SET complete all as specified and directed

160/200 KVA DG SET complete all as specified and directed

82.5/100/125 KVA DG SET complete all as specified and directed

50/62.5 KVA DG SET complete all as specified and directed

25/31.25/30 KVA DG SET complete all as specified and directed

7.50/12.5 KVA DG SET complete all as specified and directed

M & L for replacement of UNSV fan belts as per sample for DG sets of following capacity. MAKE: Fenner/ Grip/ Dunlop

Fan belt for 500 KVA DG Set complete all as specified and directed

Fan belt for 380 KVA DG Set complete all as specified and directed

Fan belt for 160/200 KVA DG SET complete all as specified and directed

Fan belt for 82.5/100/125 KVA DG SET complete all as specified and directed

Fan belt for 50/62.5 KVA DG SET

Fan belt for 25/31.25/30 KVA DG SET complete all as specified and directed

Fan belt for 7.50/12.5 KVA DG SET

Water pump belt for 76 BHP DG Set complete all as specified and directed

Water pump belt for 43 BHP DG Set complete all as specified and directed

M&L in replacement of stranded copper conductor battery lead for 24 volts DC grade red for (+)ve terminal and black for (-)ve terminal fitted with battery terminal at one end & battery lug at other end complete length 1.5 mtr-Set of Two. complete all as specified and directed

M&L for cleaning of radiator by cleaning agent/Radiwash (make:fleetguard/coolguard) including removal/ dismantling of radiator from engine transporting to work shop or cleaned at site , soldering / brazing,testing for any leakage , remounting to its original position as per entire satisfaction of Engr - in-charge for following capacity of DG Set.

500/380KVA DG Set

160/200 KVA DG SET

82.5/100/125 KVA DG SET

50/62.5 KVA DG SET

25/31.25/30 KVA DG SET

7.50/12.5 KVA DG SET

76/43 BHP Diesel Engine pump Set

M&L for replacement of set of hose pipe clips for DG sets of following capacity

380/500 KVA DG SET

160/200 KVA DG SET

82.5/100/125 KVA DG SET

50/62.5 KVA DG SET

25/31.25/30 KVA DG SET

7.50/12.5 KVA DG SET

M&L for coolant radicool SFO premix of Castrol or equivalent of Shell/volvoline

M&L to drain out the old used engine oil from sump of DG sets& cleaning & refilling with new engine oil 15 W 40 up to required level including top up Make : Castrol/ HP or equivalent of shell

M&L for replacement of defective self starter assembly by new self starter assembly 24 volts. Make: lucas / Bosch

M&L for replacement of defective alternator assembly by new alternator assembly 24 volts. Make: lucas / Bosch

M&L in for replacement coil Relay-24 volts,5 Amp 240 volt AC 5Amp 30 volts DC model HJQ 22 F –VZ Make YOI/ Siemens for 500/ 380 KVA AMF pannel

M&L in for replacement coil Relay-24 volts,5 Amp 240 volt AC 5Amp 30 volts DC model HJQ 22 F –VZ Make YOI/ Siemens for 160/200 KVA AMF pannel

M&L in for replacement of timer switch 0 to 80 seconds Make Siemens for 500/380 KVA AMF pannel

M&L in for replacement of timer switch 0 to 80 seconds Make Siemens for 60/200 KVA AMF pannel

M&L for servicing of DG set 500 KVA AMF panel,setting of time delay switch ,tightening of all electrical incoming & outgoing connections including replacement of cable lugs& adjustment of solenoid switches& Relays

M&L for servicing of DG set 380 KVA AMF panel,setting of time delay switch ,tightening of all electrical incoming & outgoing connections including replacement of cable lugs& adjustment of solenoid switches& Relays

M&L for servicing of DG set 125/160/200 KVA AMF panel,setting of time delay switch ,tightening of all electrical incoming & outgoing connections including replacement of cable lugs& adjustment of solenoid switches& Relays

M & L for painting of diesel driven raw water pumping set discharge of 300 LPS at 12 mts. Head, of Kirloskar make 76 BHP, 6 cylinder water cooled complete in existing colour with two coat of synthetic enamelled paint with spray machine over one coat of primer after preparation of surfaces installed at western & eastern pocket drainage pump House complete all as specified and as directed.

M & L for painting of Generating set of capacity 160 KVA to 500 KVA complete in existing colour with two coat of synthetic enamelled paint by spray machine over one coat of primer after preparation of surfaces installed at Hisar Mil Stn complete all as specified and as directed.

M & L for painting of Generating set of capacity 7.5 KVA to 125 KVA complete in existing colour with two coat of synthetic enamelled paint with spray machine over one coat of primer after preparation of surfaces installed at western & eastern pocket drainage pump House complete all as specified and as directed.

Supply and replacing in repair power contactor with dust proof cover of capacity 350 Amps, 4 pole 415 volts Cat No. LC1FDP2654 Make C&S or equivalent in Legrand/L&T complete

Supply and replacing in repair four pole change over with advance Neutral On load change over switch I-O-II ,Current Rating 125 Amps, 415 Volts Cat No. IHCFNO0125. Make - Havells or equivalent in Legrand/C&S

Supply and replacing in repair four pole change over with advance Neutral On load change over switch I-O-II ,Current Rating 200 Amps, 415 Volts .Make - Havells or equivalent in Legrand/C&S

Supply and replacing in repair four pole change over with advance Neutral On load change over switch I-O-II ,Current Rating 400 Amps, 415 Volts Cat No. IHCFNO0400.Make - Havells or equivalent in Legrand/C&S

Supply and replacing in repair four pole change over with advance Neutral On load change over switch I-O-II ,Current Rating 630 Amps, 415 Volts Cat No. IHCFNO0630.Make - Havells or equivalent in Legrand/C&S

Supply only Diesel Filter suitable for 7.5 KVA to 125 KVA DG set Make - Kirloskar/CG/KG/Cummins

Supply only Diesel Filter suitable for 160 KVA to 500 KVA DG set Make - Kirloskar/CG/KG/Cummins

Supply only Lub Oil filter suitable for 7.5 KVA to 125 KVA DG set Make - Kirloskar/CG/KG/Cummins

Supply only Lub Oil Filter suitable for 160 KVA to 500 KVA DG set Make - Kirloskar/CG/KG/Cummins

Supply only Air filter suitable for 7.5 KVA to 125 KVA DG set Make - Kirloskar/CG/KG/Cummins

Supply only Air Filter suitable for 160 KVA to 500 KVA DG set Make - Kirloskar/CG/KG/Cummins

Supply & fixing spare parts & accessories of original make for repair of 380/500 KVA DG set all as directed by Engr-in-Charge :- Notes :- All spares & accessories shall be fixed in the DG set only after prior inspection & Approval of Engineer-in-Charge for which these shall be produced by the contractor at store yard of AGE E/M (W) Hisar

Kit Fuel filter

Kit Lub oil filter

Kit bypass filter

Kit Air cleaner

Air filter

Upper Gasket set (Cylinder head)

Valve exhaust

Valve inlet

Valve seat Exhaust

Valve seat Inlet

Guide valve

Collet Volve

Spring valve

Kit turbo charging

Collar thrust

Kit injector repair

Kit Piston and ring set

Kit Cylinder liner

Kit Sump Gasket

Barrel sleave

Gasket Set

Governor Pressure vlave (Hydraulic Governor)

Gear assembly

Ball bering

Supply & fixing spare parts & accessories of original make for repair of 82.5 to 200 KVA DG set all as directed by Engr-in-Charge :- Notes :- All spares & accessories shall be fixed in the DG set only after prior inspection & Approval of Engineer-in-Charge for which these shall be produced by the contractor at store yard of AGE E/M (W) Hisar :-

Kit Fuel filter

Kit Lub oil filter

Kit bypass filter

Kit Air cleaner

Air filter

Upper Gasket set (Cylinder head)

Valve exhaust

Valve inlet

Valve seat Exhaust

Valve seat Inlet

Guide valve

Collet Volve

Spring valve

Kit turbo charging

Collar thrust

Kit injector repair

Kit Piston and ring set

Kit Cylinder liner

Kit Sump Gasket

Barrel sleave

Gasket Set

Governor Pressure vlave (Hydraulic Governor)

Gear assembly

Ball bering

Supply & fixing spare parts & accessories of original make for repair of 7.5 to 62.5 KVA DG set complete all as directed by Engr-in-Charge :- Notes :- All spares & accessories shall be fixed in the DG set only after prior inspection & Approval of Engineer-in-Charge for which these shall be produced by the contractor at store yard of AGE E/M (W) Hisar :-

Kit Fuel filter

Kit Lub oil filter

Kit bypass filter

Kit Air cleaner

Air filter

Upper Gasket set (Cylinder head)

Valve exhaust

Valve inlet

Valve seat Exhaust

Valve seat Inlet

Guide valve

Collet Volve

Spring valve

Kit turbo charging

Collar thrust

Kit injector repair

Kit Piston and ring set

Kit Cylinder liner

Kit Sump Gasket

Barrel sleave

Gasket Set

Governor Pressure vlave (Hydraulic Governor)

Gear assembly

Ball bering

Supply and fixing SMPS electronic battery charger 12 V, 10 Amps complete with all connecting accessories and connecting wire all as specified and as directed. Note : charger shall be fixed in exisitng panel.

Supply and fixing SMPS electronic battery charger 24 V , 10 Amps complete with all connecting accessories and connecting wire all as specified and as directed. Note : charger shall be fixed in exisitng panel.

Supply and fixing Oil temp sensor for DG Set upt to 125 KVA suitable for Make of DG- Kirloskar/ CG/Cummins

Supply and fixing Oil temp sensor for DG Set above 125 to 380 KVA suitable for Make of DG- Kirloskar/ CG/Cummins

Supply and fixing Oil temp sensor for DG Set above 380 to 500 KVA suitable for Make of DG- Kirloskar/ CG/Cummins

Supply and fixing solenoid coil suitable 4R & 6R DG Set complete all as specified and as directed.

M & L in repairingof door of DG set canopy by Providing new hinges by making necessary arrangement complete all as directed at site.

M & L in replacement door locks of DG set as per existing complete all as specified and directed.

M & L in replacement fuel indicator dial type as per existing complete all as specified and directed.

M & L in replacement Battery Charging meter dial type as per existing complete all as specified and directed.

M & L in replacement diesel pipe metal mesh types both side connecting arrangement of length as required on site complete all as specified and directed.

M & L in replacement AVR suitable for DG Set of complete upto 100 kva all as specified and directed.

M & L in replacement AVR suitable for DG Set of complete above 100 kva to 200 kva all as specified and directed.

M & L in replacement AVR suitable for DG Set of complete above 380 kva to 500 kva all as specified and directed.

M&L for rewinding of DG set Alternator of any capacity by Super enemmeled copper wire of existing gauge including taking out U/S winding wire and providing all insulation material as required on site, including taking Alternator from Hisar mil stn and Bhojraj Area to work shop and back complete all as specified and directed .

Supply and fixing pipe ERW steel including all Flange fittings, specials, Nuts & Bolts nominal dia. 250 mm. as per IS 3589(1981) thickness 6 mm complete all as specified and directed..

Supply and fixing pipe ERW steel including all flange fittings, specials, Nuts & Boltsnominal dia. 300 mm. as per IS 3589(1981) thickness 6 mm complete all as specified and directed..

Cutting and site clearance in surroundings of Drainage Pump House (5x76 BHP at Balsand Canal) of small trees bushes, wild grass growth, Sarkanda etc and removing rubbish by means of manpower or JCB machine and removing the waste to a distance not exceeding 50 Mtr and depositing where directed by Engineer-in-Charge

Cutting of existing 250/300 mm bore existing MS/ERW Pipe for taking up of damaged / leakage portion complete all as specified and directed. (Both cut shall be measured as one Job)

M&L construction of brick masonry Catch pit Chamber of size 6000 mm X 6000 mm X 3000 mm (internal dimensions of chamber) depth to be reckoned from the top of PCC in foundation including 2 stages frame work (every 2 Mtr as per drawing) of angle iron 300 X 300 X 6 mm including painting two coats of black synthetic enamel paint over a coat of red oxide primer etc including brick work in one brick thick wall in cement mortar 1:4, 15mm thick plastering in cement mortar 1:4 (internally on all brick wall and external upto 15cm below ground level) and necessary excavation and earth work in any type of soil, returning, filling in, disposal of surplus spoil to a distance not exceeding 50 mtr 15 cm thick PCC 1:4:8 type D-2 in PCC foundation projected by 15cm all round from the outer face of brick wall PCC 1:2:4 type B-1 in coping complete all as specified.

M & L in replacement aluminium Lugs size 25 to 50 sqmm complete all as speified and directed.

M & L in replacement aluminium Lugs size 70 to 95 sqmm complete all as speified and directed.

M & L in replacement aluminium Lugs size 120 to 150 sqmm complete all as speified and directed.

M&L for in replacement of MCCB type DN1-250C thermal release range 100-125 Amps TP 415 Volt 25KA complete all as specified and directed.

Supply and replacing in repair four pole change over with Neutral Off load change over switch I-O-II ,Current Rating 200 Amps, 415 Volts. Make - Havells or equivalent in Legrand/C&S

M & L in replacement Exhaust Manifold gasket suitable for 500 KVA DG set complete all as speified and directed.

M & L in replacement Manifold gasket suitable for 380 KVA DG set complete all as speified and directed.

M & L in repair replacement UNSV Fan Motor suitable for 500 KVA DG set complete all as speified and directed.

M & L in repair replacement Under Voltage Trip device for ACB DG set complete all as speified and directed.

M&L in repair Bus bar aluminium 200 Amps capacity ,size of bus bars 4 (0.5x.01 mm x 1.5 m Long,with 3 Nos bakelite insulators per bus bars for 4 bus bars and refixing existing cables with existing size of new lugs, Nut & bolts etc at Filteration Plant No-2 main Panel complete all as specified and directed by Engr-in-Charge.

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