AUGMENTATION OF RESOURCES DURING EXECUTION OF CROSS-COUNTRY PIPELINES, LMC AND CGD HOOKUPS PROJECTS ON PAN INDIA BASIS ON ANNUAL RATE CONTRACT BASIS

MAIN LINE WORKS

Deployment of Excavator/Back-hoe loader for Mainline Works

Deployment of Excavator/Back-hoe loader (100X or 200X or 3DX) for mainline pipeline laying works including trench excavation, pipeline lowering, and backfilling operations in all types of soil, terrain and strata including marshy land. Rate is inclusive of operator and one helper, fuel expenses, maintenance, all required attachments, shifting within worksite. Per day means upto 12 working hours per machine Note: Additional manpower required during lowering shall be paid extra as per SOR Item No. C.10.5 & C10.6

Hydraulic Excavator/Backhoe EX-100X or above

Hydraulic Excavator/Backhoe EX-200X or above

Idle charges for Excavator/Backhoe EX-100X or above in Case work is not performed due to reasons not attributable to contractor

Idle charges for Excavator/Backhoe EX-200X or above in Case work is not performed due to reasons not attributable to contractor

Deployment of Hydra/Ferhana Crane for Mainline Works

Deployment of Hydra/Ferana crane (12T or Above) for material handling, shifting, and supporting mainline works such as pipe stringing, equipment lifting, and pipe alignment. Rate includes fuel, operator and one helper, maintenance, shifting within site, and required manpower. Upto 12 working hours per day per machine

Hydra / Ferhana Crane ( 12 Ton or above)

Idle Charges for Hydra / Ferhana Crane ( 12 Ton or above) in Case work is not performed due to reasons not attributable to contractor

Deployment of Welding Rectifier with Power Source and Consumables

Deployment of Welding Rectifier (3 Phase, 50A-400A) along with power source (generator), including all welding accessories, cables, and standard consumables such as holder, clamps, gloves, lenses, argon cylinder and other accessories (except welding electrode/filler wire) for mainline/station piping welding works. Rate includes operator for generator, helper, power/fuel, daily maintenance, and tool setup for upto 12 working hours per day.

Welding rectifier with power source and consumables

Mobilization & De-Mobilization

Mobilization refers to all activities necessary to bring all the required machinery and associated equipment alongwith the required manpower to the work site in operational condition. This includes transportation, initial setup, testing, and manpower required for installation etc. 'Demobilization is the process of safely dismantling, packing, and transporting the rectifier back to the storage or another site after completion of work including required activities like clearance form site etc. This SOR shall be payable only for Items A.3, A.6 and A11.10. Mobilisation and Demobilisation shall be paid based on actual distance from registered office of the contractor or from place of mobilisation whichever is lower.

Upto 0 - 200 km

Above 200 km

Note: 1. If mobilisation is being done from one site to other site in the same project within one month of completion of work at first location then mobilisation shall be payable only one time for initial mobilisation. 2. Mobilization from applicable location or Registered office/store of contractor to site or vice versa. 3. SOR no. A4.2 shall be paid in addition to SOR A 4.1, in case of mobilisation of beyond 200 kms for additional kilometers

Deployment of Welding Crew

Deployment of welding crew along with all tool and tackles for execution of mainline/station piping welding works for edge preparation, fit-up, welding, visual inspection, and related tasks as per project technical specifications and approved procedures

Qualified welder (GTAW/SMAW)

Welding Assistant/Helper

Fitter/Pipe Alignment Specialist

Grinder/Surface Preparation Technician

Welding Foreman/Technician

Welding Inspector (QA/AC)

Rigger

Notes: 1. Welder must have valid certification (WQT/PQR as per applicable code) 2. All welding to be done as per ASME/API 1104/Project Specifications 3. Safety Compliance and PPE is mandatory and to be provided by contractor

Welding of Mainline Pipes

Carrying out welding of carbon steel line pipes of various diameters (ranging from 4" to 30" of various thickness and grade) for mainline pipeline laying works, including grinding, fit-up, root pass, hot pass, filler, and capping welding using approved welding procedures and qualified welders. Work shall be executed using SMAW or TIG or other approved methods and shall include supply of all tools, tackles, electrodes, welding rods, grinding machines, clamps, edge prep, fit-up, preheating (if required), and any other consumables necessary for completing high-quality welds. Pipeline grade may vary from X42 to X70 and thickness may vary from 6.4 mm to 19.5 mm.

Rate includes all consumable and required tools & tackles for fit-up, Cleaning, Grinding, Welding, DPT, preparation of all inspection reports, and full compliance with project specifications and directions of Engineer-in-Charge.

Welding for pipeline size 4" to 8", THK 6.4 to 7.1 mm

Welding for pipeline size 10" to 12", THK 6.4 to 8.7 mm

Welding for pipeline size 14" to 20", THK 7.1 to 13 mm

Welding for pipeline size 24" to 30", THK 9 to 19.2 mm

Radiographic Testing (RT) for Mainline Welding Joints

Carrying out radiographic testing (RT) of welded joints for under ground pipeline (X 42 to X70) using X-ray techniques as per approved specifications and project quality plan/approved procedures. The scope includes providing all necessary equipment, manpower, consumables, radiation safety arrangements, film processing, interpretation, and submission of radiographic reports to Engineer-in-Charge. Full circle re-radiography for repairs or unacceptable welds due to contractor’s fault shall be done at no extra cost. Pipeline grade may vary from X42 to X70 and thickness may vary from 6.4 mm to 19.5 mm.

RT for pipeline size 4" to 8"

RT for pipeline size 10" to 12"

RT for pipeline size 14" to 20"

RT for pipeline size 24" to 30"

Ultrasonic Testing (UT) for Golden Tie-in/Tie-in joints

Carrying out ultrasonic testing (UT) of Golden Tie-in/Tie-in joints using approved ultrasonic testing methods as per applicable standards/approved procedures. Includes supply of UT machine, qualified personnel, calibration blocks, documentation, and test reports submission to Engineer-in-Charge. Any re-testing due to poor workmanship shall be in contractor’s scope at no extra cost. Pipeline grade may vary from X42 to X70 and thickness may vary from 6.4 mm to 19.5 mm.

UT for pipeline size 4" to 8"

UT for pipeline size 10" to 12"

UT for pipeline size 14" to 20"

UT for pipeline size 22" to 30"

Joint Coating for Mainline Pipeline Welded Joints with Sleeves

Joint coating on field welded joints of mainline pipeline as per project technical specifications and approved procedures. Scope includes surface preparation, cleaning of bare metal surfaces, surface roughening (by sand/Cu Slag blasting), application of primer and coating using heat-shrink sleeves, liquid epoxy, or other specified materials as per approved technical specifications. The job also includes supply of coating materials, manpower, tools, consumables, inspection and testing, and holiday testing of pipeline section.

Joint Coating for pipeline size 4" to 8"

Joint Coating for pipeline size 10" to 12"

Joint Coating for pipeline size 14" to 20"

Joint Coating for pipeline size 24" to 30"

Deployment of Hydrotesting Team

This includes deployment of a qualified hydro test team along with all required equipment and tools & tackles (dead weight tester) to carry out hydrotesting activities on pipeline sections. The work involves, air volume calculation, hydrostatic pressure testing in accordance with approved procedures and standards. All consumables (Except water arrangement), manpower, and equipment to be provided by the contractor.

Includes provision of experienced personnel, test pumps, hoses, gauges, pressure chart recorders and all necessary tools and tackles. Upto 12 hours working per day. Mobilization and demobilization, Boarding, Lodging, fooding etc. charges included in the rate.

Deployment of Hydro Test Team with Equipment

Deployment of Dewatering Pump (8-10 HP)

This includes deployment of suitable capacity dewatering pump (8-10 HP) along with all required equipment and accessories to carry out dewatering from water logged areas at pipeline construction sites. All consumables, manpower, and equipment to be provided by the contractor. Note: The Contractor will ensure the maintenance of the drainage and rainwater discharge, surface water and groundwater from land that traverses the working area or from land that lies outside the working area but which is affected by the works. He will arrange for any drainage and dewatering necessary for the work and will be responsible for any damage caused to the aforementioned areas of land and to constructions, installations and crops thereon. Only noise-inhibited pumps will be used. Only electric pumps will be used in the vicinity of houses. The Contractor will pump the trench dry before backfilling. He will in particular ensure that any water resulting from dewatering, drainage or released for any other purpose or for any other reason will not be released in such a way that the water causes a nuisance in those places or damage is caused by mud. He will apply for a discharge licence from the authorities concerned. Per day means upto 12 working hours per machine

Deployment of Dewater Pump (8-10Hp)

Hydrotest works

Carrying out Air Cleaning, Pigging, Gauging, Flushing, Water arrangement and filling, Pressurisation, Hydrostatic Testing, De-watering, Swabbing and Final Cleaning of Pipeline Section as per approved procedure and technical specifications. Contractor to provide pigs, swabs, water and all required consumables and Testing header if required.

Hydrotest for pipeline size 4" to 8"

Hydrotest for pipeline size 10" to 12"

Hydrotest for pipeline size 14" to 20"

Hydrotest for pipeline size 22" to 30"

PRE-COMMISSIONING OF ENTIRE UNDERGROUND PIPELINE AND TERMINALS / STATIONS. /VACCUM DRYING/COMMISSIONING ASSISTANCE AND COMMISSIONING

Pre-commissioning activities and pre-commissioning checks to the specified acceptance criteria, making the entire pipeline system ready for commissioning, providing assistance during the complete duration of commissioning operations, supply of all equipment, manpower, consumables (including pigs and required quantity of nitrogen for valve operations) materials for all temporary works and performing all associated works, complete as per the relevant specifications, other provisions of Contract document and instructions of Engineer-in-Charge. Pre-commissioning of pipeline including terminals / stations. Complete work of carrying out drying by vacuum drying method of pipeline section (@ Temperature Dew Point (-20°C) & Pressure 1 Torr) including supply of manpower, equipment's & consumables, materials for all temporary works and performing all associated works, complete as per the relevant specifications, other provisions of Contract document and instructions of Engineer-in-Charge. Providing commissioning assistance to other sections and commissioning of the section including all stations and including supply of all consumables, all equipment, manpower, etc., complete as per requirement of specifications, other provisions of contract document and instruction of Engineer In-charge.

Pipeline size 4" to 18"

Pipeline size 20" to 30"

Supply of Nitrogen

Supply of Nitrogen for preservation of pipeline/purging of pipeline/hook-up and shutdown activity/skid commissioning etc.

Note: 1. Scope includes supply of nitrogen, hoses, tools and tackles, vaporizers (if required) etc.

Supply & Installation of HDPE Duct & Optical Fibre Cable

Supply, of 24 Fibre Composite armoured Optical Fibre Cable drum (6 fibre G-655 & 18 fibre G-652) and Blowing of Optical Fibre Cable inside HDPE Duct All activities pertaining to Blowing of Optical Fibre Cable in same pipeline trench directly (after testing drum at site), through CS / HDPE conduits along the pipeline also at crossing cable, sealing using all materials required, including laying of warning mats, etc. as per direction of EIC

Supply of jointing closure 24 Fiber, 2 way including all accessories (3M, Siemens, Raychem make only)

Supply of 40mm ID permanently lubricated HDPE telecom duct as per technical specifications including manufacturing, factory testing, inspection, packaging, forwarding transportation, insurance, receipt and storage at site and Laying of HDPE Telecom Duct: Laying of 40mm HDPE Ducts in same pipeline trench direct buried or cased crossing through CS / HDPE conduit in all type of soil & terrain, excavated as required, padding, backfilling, etc. including supply of HDPE Duct accessories required including plastic couplers, end plugs, cable sealing plugs, end caps, etc. suitable & sufficient for above supplied ducts, cleaning and sealing of ducts at the end laid drum lengths, preparation and supply of cable blowing pit at each Km jointing of HDPE conduit, testing OD HDPE Duct and accessories after laying preparation of report and final drawing and documents as per specification, joint location marking, erection accessories, as-built, etc.

MECHANICAL (PIPING & TERMINAL WORK)

PLANT PIPING (ABOVE GROUND)

Complete carbon steel aboveground piping work including fabrication, erection, testing, painting, supply of fittings/flanges, gaskets, bolts, nuts, and other accessories of size 2" and below, as per approved WPS, specifications and instructions of the Engineer-in-Charge (EIC).

Scope of Work Includes: 1. Transportation & Handling Within Premises 2. Fabrication & Welding 3. Valve Handling & Installation 4. Hydrotesting 5. NDT Testing 6. Surface Preparation & Painting 7. etc. Additional Notes: 1. NDT for pipe sizes below 2” is included in this item. 2. Pipe grade and thickness may vary; payment shall be as per executed item size.

Pipe Size Category:

2" & Below (Sch-60 / Sch-80 / Sch-160 / XXS / XS)

Above 2" to 8" (various grade and thickness)

Above 8” to 12” (various grade and thickness)

Above 12” to 20” (various grade and thickness)

Above 20” to 30” (various grade and thickness)

PADDING FOR PIPE SUPPORTS (4 Inch and Above)

Preparation, Fabrication and erection of padding for pipe supports (for all sizes/ thickness) by owner supply material(pipes). Welding shall be done by approved welder as per Approved WPS of Station piping with Root 6010 & Hot pass 7018 .

RADIOGRAPHY

Performance of radiographic inspection by X-Ray or gamma radiation as per scope of work and as per specifications in piping of all types and thickness including providing/hiring of all necessary equipment's, supply of all consumables and any other required material/equipment, not necessarily mentioned but required to perform the work as per specifications and instructions of Engineer-in-Charge (full circle re-radiography of the repaired joint and additional radiography necessitated due to poor performance of contractor's welder shall be carried out by the Contractor at his own cost and shall not be paid extra by Company). Radiographs shall be submitted to the Engineer-in-Charge for acceptance, whose decision shall be final and binding.

Pipe Size Category:

Above 2" to 8"

Above 8” to 12”

Above 12” to 20”

Above 20” to 30”

Total amount excluding GST for Part-A

GST (CGST&SGST/UTGST or IGST) in percentage (%) on Net Total Amount

Item Rate BoQ

BoQ_Ver3.0

TENDER ID: 2026_GAIL_266422_1 (BIDDING DOCUMENT NO.: GAIL/NOIDA/C&P/PROJ/25-77)

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PRICE SCHEDULE (PART-B) (This BOQ template must not be modified/replaced by the bidder and the same should be uploaded after filling the relevent columns, else the bidder is liable to be rejected for this tender. Bidders are allowed to enter the Bidder Name and Values only )

NUMBER #

CIVIL/STRUCTURAL & ARCHITECTURAL

EARTH WORK IN EXCAVATION/ SITE GRADING AND BACKFILLING

Earth work in excavation /site grading in all kinds of soil except hard rock in any plan dimension up to required depth including backfilling of excavated earth at any location in layers of 300mm and compacted up to 95% to its MDD at all depths. Surplus and unserviceable earth shall be disposed up to any lead in all conditions. Soil to be levelled and neatly dressed complete in all respects as per scope of work, detailed construction drawings, technical specifications and direction of the Engineer-in-Charge. Trenching for mainline is not included in this item.

1. This Rate shall be applicable only for excavation which are not included as a part of respective SOR Item.

2.The Contractor shall take into account in his quoted rates, the provision for excess excavation required for necessary working space, cutting in slopes etc., which may be required for excavation and other allied works and refilling the side slopes and working space in layers as per requirement.

3.Rate to include cost of all labour, tools, tackles, equipment, hire charges, shoring, bailing and pumping out water as required etc. with all bye works and sundry works complete in all respects.

4. Net Cum of excavated quantity in CUM shall be measured for payment.

5. To be read in conjunction with Particular Job Specification.

Supply & Laying of AAC (Autoclaved Aerated Concrete blocks) Blocks

Providing and laying AAC Blocks class designation M-5.0 of IS:2185 in Cement Mortar 1:4 (1cement : 4 sand) in steps, load bearing structures, drains, or at any other location at all depths & height for all leads including providing required finishes, curing, scaffolding, etc., complete as per specifications and drawings with all bye-works as per direction of the Engineer-in-charge.

Note: 1.Rate to include cost of all labour, tools, tackles, equipment, hire charges, supply of all materials such as minimum 43 grade cement, bricks, finishes, bitumen, other minor construction materials, shuttering, staging, masonry work, excavation, PCC M10, plastering with 15 mm thick cement plaster on exposed faces with 1:4 cement mortar( 1 cement : 4 Sand) , painting with bitumen etc. as per requirement with all bye-works and sundry works complete as per drawings.

BRICK WORK

Providing and laying brick work with brick class designation M-5.0 of IS:1077 in Cement Mortar 1:4 (1cement : 4 sand) in steps, load bearing structures, drains, or at any other location at all depths & height for all leads including providing required finishes, curing, scaffolding, etc., complete as per specifications and drawings with all bye-works as per direction of the Engineer-in-charge.

1.Rate to include cost of all labour, tools, tackles, equipment, hire charges, supply of all materials such as minimum 43 grade cement, bricks, finishes, bitumen, other minor construction materials, shuttering, staging, masonry work, excavation, PCC M10, plastering with 15 mm thick cement plaster on exposed faces with 1:4 cement mortar( 1 cement : 4 Sand) , painting with bitumen etc. as per requirement with all bye-works and sundry works complete as per drawings. 2. To be read in conjunction with Particular Job Specification.

PLAIN CEMENT CONCRETE

Providing and laying in position cement concrete of specified grade including the cost of centering and shutteringin 1:3:6 (1 cement : 3 coarse sand (Zone-III) : 6 graded stone aggregate 40 mm nominal size)

Providing and laying in position cement concrete of specified grade including the cost of centering and shutteringin 1:2:4 (1 cement : 2 coarse sand (Zone-III) : 4 graded stone aggregate 20 mm nominal size)

Providing and laying Plain Cement Concrete for all depths below and upto plinth level in foundations, drains, fillings, non-suspended floors, pavements & ramps or any other works etc. including shuttering, tamping, ramming, vibrating, curing, etc. all as specified in any shape, position, thickness and finishing the top surface rough or smooth as specified and directed all complete for concrete grade M20 with 20mm and down size graded crushed stone aggregates/Gravels

1.Rate to include cost of all labour, tools, tackles, equipment, hire charges, supply of all materials, shuttering in all conditions etc. with all bye works and sundry works. 2. To be read in conjunction with Particular Job Specification.

REINFORCED CEMENT CONCRETE

Providing and laying Reinforced Cement Concrete of M-30 GRADE with 20 mm and down size graded crushed stone aggregates/ gravel in Super Structure Including Centering & Shuttering.

Providing and laying Reinforced Cement Conceret of M-30 Grade with 20 mm and down size graded crushed stone aggregates/ gravel in Substructure Including Centering & Shuttering)

Providing and laying Reinforced Cement Concrete of grade M-25 with 20mm and down grade crushed stone aggregate in all types of structures like foundations, beam, columns, pedestals, pedestal bases, pipe supports, sleepers, cable trench, RCC retaining wall foundation for boundary wall etc. including excavation, PCC M10 in mud mat, shuttering, construction joints, bitumen painting on surfaces in contact with soil,supplying and fixing MS inserts, finishes etc. at all depths and levels complete as per drawings, specifications and directions of the Engineer-in-charge.

1. Rate to include cost of all labour, tools, tackles, equipment, hire charges, supply of all materials such as minimum 43 grade OPC cement including sulphate resistant cement for sub-structures, inserts, bolts, conduits, bitumen, excavation, PCC M-10 in mud mat, other minor construction materials, shuttering , staging, testing of concrete, curing etc. except reinforcement steel with all bye works and sundry works complete. 2. To be read in conjunction with Particular Job Specification.

REINFORCEMENT STEEL

Supplying and placing in position High Strength Deformed Steel Bars Reinforcement (conforming to IS:1786, Grade Fe 415), for R.C.C. work including transporting the Steel, straightening, cleaning, decoiling, cutting, bending to required shapes and lengths as per details, binding with contractor's own 16 SWG black soft annealed binding wire at every intersection, supplying and placing with proper cover blocks, supports, chairs, overlaps, welding, spacers, fanhooks etc. for all heights and depths etc. all complete as directed.

1. Rate to include cost of all labour, tools, tackles, equipment, hire charges, supply of all materials such as steel Reinforcement, binding wire and other minor construction materials, testing etc. all bye works and sundry works. 2. Chairs, Laps, Spacers, Wastage etc. shall be to contractor's account. 3. To be read in conjunction with Particular Job Specification.

CONTROL ROOM BUILDING (SUPERSTRUCTURE)

Construction of Control Room Building as per drawings and specifications issued by PMC. Building work for all Superstructure works

Construction of Control Room Building as per drawings and specification. Building work for all Superstructure works INCLUDING CENTERING & SHUTTERING , Reinforcement , masonry work, partition wall, Plastering & pointing, flooring, Floor finishes, Door & windows, rolling shutter, false ceiling, all finishes, painting, roof treatment,water supply and sanitary work complete in all respect etc.)

GUARD ROOM (SUPERSTRUCTURE)

Guard Room as per drawings and specification. Building work for all superstructure works

Guard Room as per drawings and specification issued by PMC. Building work for all superstructure works including (Reinforcement, masonry work Plastering & pointing, flooring, Floor finishes, Door & windows, painting, roof treatment, all finishes, water supply and sanitary work complete in all respect etc.)

STEEL STRUCTURAL WORKS

Steel structure Fabrication

Supplying, transporting, storing, fabricating in position and testing/examining bolted and/or welded Structural Steel Works at all levels and locations including all builtup sections/compound sections made out of rolled sections and/or plates/bent plates in trusses, purlins, wind ties, wind girders, columns, portals, racks, frameworks, crane gantries, surge girders, bracings, floor beams, lifting beams, monorails, platforms, staircases (excluding chequered plates and gratings), ladders, stoppers, brackets, side runners, sagrods, supports for equipment and technological accesories and process piping, hand railings, posts, conveyor galleries, trestles, towers, masts, junction houses etc., cutting to required size, straightening/bending if required, edge preparation, cleaning, preheating, bolting/welding of joints, (including sealing the joints of box sections with continuous welding), finishing edges by grinding, fixing in line and level with temporary staging & bracing and removal of the same after erection, grouting with Ordinary Grout or premix free flow Nonshrink Grout as specified, including preparation and submission of detailed fabrication drawings and applying primer after fabrication as per specification (for normal corrosive environment), etc. all complete.

SUPPLY AND INSTALLATION OF ALUMINIUM DOORS & WINDOWS Including Glass Work

Supplying, fabricating, and installing aluminium doors and windows of approved design, section, and make at all heights and locations as per construction drawings and technical specifications. The aluminium sections shall conform to relevant IS codes, powder-coated or anodized finish (minimum 15 microns anodizing or 50 microns powder coating), including glazing with specified thickness of glass (clear/toughened/frosted), EPDM rubber gaskets, neoprene weather strips, necessary fixtures like handles, tower bolts, locks, hinges, stays, screws, aluminium snap beading, etc.

Installation to be carried out using anchor fasteners, sealant, and proper alignment tools to ensure complete waterproofing and smooth operability. All cutouts, grouting, joint sealing, protection of frames post-installation, and touch-up for scratches or damage shall be included.

Rate to include cost of all labour, fabrication, transportation, tools, tackles, fixtures, fittings, scaffolding, hardware, adhesives, protection tapes, safety PPEs, etc.

All aluminium members shall be factory-finished and installed at site complete in all respects.

Contractor to provide shop drawings for approval before fabrication.

Glass to be supplied as per specification and type mentioned in the drawings.

Measurement shall be taken on finished installed area (clear opening size).

PAINTING & PUTTY WORK

Painting and Putty Work: Providing and applying putty and painting on internal and/or external surfaces including all surface preparation work such as cleaning, scrapping, filling cracks/holes, sanding, and application of base coats/primers as required. Work to include application of two or more coats of putty and paint using Asian/Berger/Nerolac or equivalent approved make of plastic emulsion paint for interiors and weather shield/acrylic paint for exteriors, as per site requirement. The job shall be carried out at all levels and heights complete in all respects as per technical specifications, detailed construction drawings, and directions of the Engineer-in-Charge.

1. Rate to include cost of all labour, tools, tackles, scaffolding, surface preparation materials, approved quality putty, primer, paint, consumables, safety arrangements, curing, and all sundry works.

2. Painting/putty shall be applied using brush, roller, or spray as specified by the Engineer-in-Charge.

3. Rate to include application on walls, ceilings, and any other surfaces mentioned in the drawings.

4. Work to be read in conjunction with Particular Job Specification.

SUPPLY AND INSTALLATION OF PLASTERING, FALSE CEILING, AND TILES WORK

Plastering Work

Internal and external wall plastering for valve chambers, control rooms, and associated utility buildings 18mm 1:4 (1 cement : 4 sand )

False Ceiling Work

Supply and installation of modular false ceiling in control rooms, administration buildings, and equipment housing areas

Tiles Work

Floor and wall tiles for toilet blocks, control rooms, pantry, and corridors

DEPLOYMENT OF SKILLED/UNSKILLED LABOUR

Deployment of experienced labour with relevant experience of civil/structural works. Scope includes supplying skilled labour, planning and supervising civil/structural works supervising site activities,coordinating with PMC/Client/Contractor and ensuring compliance with drawings and specifications. The labour shall be deployed at site till completion of the assigned work

1. Rate includes all costs towards salary, accommodation, transportation, communication, PPE, and taxes.

2. To be read in conjunction with Particular Job Specification.

3. Labour license, Workment Compensation policy, PF, ESIC, PMJBSY as applicable

DEPLOYMENTS OF SKILLED MANPOWER FOR CIVIL WORKS (BAR-BENDR/CARPENTER/MASON/PLUMBER/FITTER ETC.)

Specific work categories :

A. Bar Bender

Cutting, bending, and fixing reinforcement steel bars as per drawing

Reading and interpreting bar bending scheduls (BBS)

Use of Manual and mechanical bar bending machine

Ensuring proper lap length, cover, and tying of rebars

B. Carpenters

Fabrication and installation of shuttering/formwork using wood, steel, or aluminium systems

Checking dimensions and alignment before concreting

Dismantling formwork post-curing period without damaging the structure

Creating frames for doors, windows, slabs, beams, columns, and staircase

C. Mason

Brickwork/blockwork using cement mortar with required alignment and level

Internal and External Plastering, screeding and finishing work

Tiling, stonework,and cladding as per design and specifications

Grouting and pointing of masonry elements

D. Fitters

Fixing structural steel supports , anchor bolts, and insert related to civil structures,

Installation of precast elements and embedded items

Alignment and levelling of structural fittings as per engineering drawings

Supporting formwork and other structural assemblies

E. Plumber

For all kind of plumbing and sewage works

General Responsibilities of Contractor :

Provide qualified and experienced skilled workers , ensure all manpower is equipped with PPE and tools, Comply with all safety, health, and environmental (HSE) guidelines, maintain a daily attendance and deployment log, Replace non-performing or absent workers as per project demands, coordinate with the site engineer/Project manager.

DEPLOYMENTS OF UNSKILLED LABOUR FOR CIVIL WORKS

Deployment of unskilled labour for site clearance, earthwork excavation, levelling and dressing, concrete mixing and material handling, masonry support, curing work and cleaning and disposal etc.

Incusions :-

Labour license, Workment Compensation policy, PF, ESIC and PMJBSY etc.

Daily wage per unskilled labourer as per minimum wage laws

labour welfare charges

Basic PPE (safety helmets, gloves)

Sand/Soil Filling

Supplying and filling approved SAND/SOIL of specified quality under floors, in foundations, plinths, tank foundations etc. for all depths and heights including cost of sand,royalties,transportation to site for all leads and lifts, including loading, unloading, spreading in layers of loose thickness not exceeding 150 mm,watering,ramming,compacting with mechanical compactors and/or other equipment to the specified levels to achieve 85% relative density as per IS:2720 Part XIV,including preparation of subgrade to the required slope, providing testing apparatus and testing the degree of consolidation all complete as per drawings, specifications and direction of Engineer-in-charge. The rates shall be inclusive of the cost of all labour,material,equipments etc. all complete .

Deployment of Dewatering Pump (8-10 HP)

This includes deployment of suitable capacity dewatering pump (8-10 HP) along with all required equipment and accessories to carry out dewatering from water logged areas at pipeline construction sites. All consumables, manpower, and equipment to be provided by the contractor. Note: The Contractor will ensure the maintenance of the drainage and rainwater discharge, surface water and groundwater from land that traverses the working area or from land that lies outside the working area but which is affected by the works. He will arrange for any drainage and dewatering necessary for the work and will be responsible for any damage caused to the aforementioned areas of land and to constructions, installations and crops thereon. Only noise-inhibited pumps will be used. Only electric pumps will be used in the vicinity of houses. The Contractor will pump the trench dry before backfilling. He will in particular ensure that any water resulting from dewatering, drainage or released for any other purpose or for any other reason will not be released in such a way that the water causes a nuisance in those places or damage is caused by mud. He will apply for a discharge licence from the authorities concerned. Per day means upto 12 working hours per machine

Deployment of Dewater Pump (8-10Hp)

ELECTRICAL WORK

Temporary Cathodic Protection:

Supply, transportation, installation, testing, and commissioning of Temporary Cathodic Protection (TCP) system using pre-packed Magnesium (Mg) sacrificial anodes (3.0 & 5.0 Kg each) for external corrosion protection of pipeline surface. Scope includes detailed engineering, fabrication, FAT, inspection, and installation of anodes with test lead provisions (TLP) at required intervals. Minimum one Mg anode to be installed per km with test station as per site requirements and survey findings.

TCP Set With 3 Kg Mg Anode

TCP Set With 5 Kg Mg Anode

Supply, laying & testing of 600 / 1100V grade single core, stranded tinned copper conductor cables, XLPE insulated / PVC sheathed, armoured as per IS of following sizes. The work shall include excavation for cable trenching at min. 1.2 m below GL in all types of soil including rock, backfilling of cable in trenches, lugging, ferrulling, making termination as per drawings & specification. Supply of all tools, tackles, consumables, etc. for completion of work, in all respect and as per directions of EIC.

Making cable to pipe connections by thermit welding for following cables, including excavation for exposing pipe, removal of coating / wrapping, thermit welding recoating of the area of weld by epoxy filling, holiday testing, backfilling, supply of all tool, tackles, consumables thermit weld kits & labour for satisfactory completion of work.

6 mm2 Cables

10 mm2 Cables

25 mm2 Cables

Supply and Installation of pipe to cable connection by Pin Brazing/Thermit Welding Encapsulation method

Supply & installation of Small test station as per enclosed drawings and technical specifications. Work shall include all related civil works including foundation, termination of cables inside the test stations along with lugs & ferules sealing of cable entry space with bitumen compound supply of all materials, consumables, tools, tackles, etc. for satisfactory completion of work and as per directions of EIC.

Supply & installation of 20Kg Zn anode at a depth of 1.5 - 2.0m on all type of soil including rock alongwith 10m tail cable of 25mm2 high conductivity, tinned, stranded copper conductor, 650 / 1100V grade, XLPE insulated, armoured, PVC sheathed for grounding electrical surges in the pipeline at HT crossings. The work includes excavation, laying of Zn anode of minimum 20 Kg weight, backfilling & all related civil work, complete in all respects. The work shall also include anode to tail cable connection, cable laying and termination inside the test station.

Supply, installation, testing and commissioning of surge diverter inside the manual test stations at terminal locations, complete in all respects as per the specifications and directions of EIC.

Supply, installation, testing and commissioning of spark-gap arrestors across insulating joints.

Supply, installation, testing and commissioning of SSD Polarization cell (as per approved design)

Note: (1) The quantities given above against individual items are indicative and shall not be considered to be binding. The quantities may be increased, decreased or deleted at site at the time of actual execution. Procurement shall be done as per actual site condition, approved construction drawings and as per instruction of EIC. The unit rate shall be operated to work out the final payment to the contractor; (2) In each area, quantities given against individual item may be utilised / used for other consumers in same area.

Earthing Work

Supply , Installation , testing and commissioning of GI Earth electrodes & Cu plate type earth pit complete with earth pit as per IS 3043, PTS-Electrical package and all necessary material including excavation of earth pit , filling with charcoal and salt, chequered plate cover, back filling, brick work , connections including all labour and materials as approved drawing and specification of this tender and direction of Engineer-In charge.

GI Earth Electrodes

65mm dia x 3000 mm L GI pipe electrode type Earth pit

65mm dia x 10000 mm L GI pipe electrode type Earth pit( In case rock is encountered )

Cu plate Earth Electrode

600x600x3mm Cu plate type Earth pit

GI Strip (50X6) mm

GI Strip (25X6) mm

1C 25 Sq.mm PVC insulated Cu Conductor

10 SWG GI wire

Laying, installation, glanding, termination, and dressing of power and control cables of various sizes (PVC/XLPE insulated, armoured or unarmoured), using free issue material provided by the GAIL. Cables to be laid in trenches, cable trays, ducts, GI/HDPE conduits, or on wall/structure as per site conditions and approved drawings. Note: Rates are including required manpower and tools and tackles.

Deployment of Electrician/Instrumentation Technician

Deployment of qualified and experienced Electrical Technician at site for execution, monitoring, supervision, testing, and documentation of all electrical works or wherever required as per project requirement. Responsibility: 1. Installing wiring, conduits, and electrical panels. 2. Connecting electrical equipment and appliances. 3. Repairing or replacing faulty wiring, fixtures, or equipment. 4. Testing electrical systems to ensure proper functionality and safety. 5. Troubleshooting issues like power outages or faulty circuits. 6. Working on both residential and commercial electrical systems. 7. Inspecting electrical components like transformers and circuit breakers. 8. Conducting preventive maintenance to prevent future problems. Qualification & Experience: 1. Diploma/ITI in Electrical Engineering from recognized institution 2. Minimum 6–8 years of experience in similar project/site works (adjustable as per tender)

INSTRUMENTATION WORK

Supply, Calibration and Installation of Pressure Transmitter of different Range and rating as per site requirement Engineering , Design, Supply, testing, installation, erection and commissioning. Also supply of erection material like SS316 tube, SS fittings, manifold, mounting stand and all other required material. Smart HART, Ex'd', IP-65, 24 VDC 2-wire loop powered.

Supply, Calibration and Installation of Temperature Transmitter of different Range and rating as per site requirement Engineering , Design, Supply, Installation, Calibration, Testing & Commissioning of Temperature Transmitters including mounting of Instrument on yoke, supply of yoke, supply and erection of supports for impulse lines wherever required, supply, fabrication & installation of SS manifolds/ SS impulse lines & SS valves & fittings with supports, testing and painting of supports.

Cables, Cables Trays and Junction boxes Supply, laying, installation, erection of signals cable from pressure transmitters, temperature transmitter to junction boxes, junction boxes to existing local control panel (LCP)/FC. including glanding, termination, ferruling, dressing etc. at both ends. Laying of cable from remote operated valve junction box to existing local control panel (LCP)/FC including glanding, termination, ferruling, dressing etc. at both ends. Supply of cable trays, cables glands, junction boxes, erection materials, cable ferrules, cable lugs, cable tie. Installation and erection of cable trays and junction boxes Preparation of cable trench for burying cable, excavation, restoration of trench and compacting. Supply and laying of bricks and sand, pipes at all the crossings etc.

1P X 1 .5 Sq. mm Over all Screened

1 P x 2.5 Sq. mm Over all Screened

2 P x 1.5 Sq. mm Over all Screened

1Q X 1 .5 Sq. mm Over all Screened

12P X 0 .5 Sq. mm Individual Screen & Over all Screened

6 P x 1.5 Sq. mm Over all Screened NIS cable

12 P x 1.5 Sq. mm Over all Screened NIS cable

1 T x 1.5 Sq. mm Over all Screened NIS cable

8 T x 1.5 Sq. mm Over all Screened

4 P x 2.5 Sq. mm (For power supply)

3C X 2 .5 Sq. mm Power cable

Serial communication cable, Modbus RS - 485, PVC Sheathed, 4 pair

Junction Box 'Flameproof Junction box as per specification with Plug and suitable for cable entries of single pair and multi pair cable as per the Instrument cable schedule

Cable Trays (60 mm wide x 30 mm height)

Cable Trays (100 mm wide x 30 mm height)

Cable Trays (300 mm wide x 30 mm height)

Installation & fabrication of tubes and fittings as per requirement(6mm to 12mm)

Installation and fabrication of stainless steel (SS) tubes of sizes ranging from 6mm to 12mm OD, including supply and fixing of required compression fittings, elbows, tees, reducers, tube clamps, etc., as per site requirement. Work includes routing of tubing from field instruments (pressure, temperature, flow transmitters, gauges, etc.) to junction boxes or control panels. Also includes clamping of tubes, cold bending, leak testing, cleaning and flushing of tubing, tagging, and necessary support fabrication.

Scope Includes: 1. Cutting, bending, routing, and clamping of SS tubes 2. Supply and installation of tube fittings and accessories 3. Fabrication and installation of supports and brackets 4. Testing, flushing, and cleaning of tubes 5. Marking/tagging as per drawing and instruction

Total amount excluding GST for Part-B

GST (CGST&SGST/UTGST or IGST) in percentage (%) on Net Total Amount