Repair / Maint of DG set and replacement of connected works at 7 AFH Kanpur

Amount

Periodical maintenance and complete servicing of existing DG Set of capacity 500/400 KVA Make - Cummins/ Kirlosker including replacement of filters,di-assembling of operating mechanism / parts, well cleaning with chemicals, replacing unserviceable parts / assessories, oiling / greasing of complete moving parts, calibration and resetting of governer by the rep of reputed manufacturer, cleaning/calibration of injector nozzle, cleaning/descaling of radiator assembly with cleaning agent, removal of all deposited materials including oiling / greasing of exhaust fan & bearing etc. including re - assembling the DG set after replacing the unserviceable parts and components etc., repair of canopy from rivited joints to fix as existing and making DG Set in perfect operational in manual and electrical mode, Repair Maintinance of connected AMF Panel including replacement of burnt wiring cable with terminals complete cleaing of panel with vacuum cleaner & painted with sparay painting,repair of Panel box with riveted Joints for complete closure of Panel complete all as directed including testing of DG Set at full load. Note:- (i) DG Set shall be got repaired from agency authorised by OEM and Spare parts procured from authorised dealer of OEM will be measured and paid seperately under respective items of Sch 'A'. SM/MES Number of DG set shall be entered in MB for record & payment purpose. (ii) Make of parts shall be same as per existing make.

Supply only Rubber hose pipes with fixing clamps

Supply only Lubrication oil filter

Supply only Fuel filters

Supply only By Pass filters

Supply only Fuel pipe duly covered with supper fine steel wire with coupling , nut and bolts.

Supply only Fan belt (as per sample) Make:- Fanner

Supply only Air filter

Supply only Replacement of Hose: Air Cleaner.

Supply only Replacement of Gasket: oil filter

Supply only Replacement of Gasket: O -Ring

Supply only Replacement of Ring: Seal

Supply only Replacement of thermostate

Supply only Replacement of oil pressure switch

Periodical maintenance and complete servicing of existing DG Set of capacity 200/125 KVA Make - Cummins/ Kirlosker/Greaves Cotton/Graves Power including replacement of filters,di-assembling of operating mechanism / parts, well cleaning with chemicals, replacing unserviceable parts / assessories, oiling / greasing of complete moving parts, calibration and resetting of governer,PCB by the rep of reputed manufacturer by computer, cleaning/calibration of injector nozzle, cleaning/descaling of radiator assembly with cleaning agent, removal of all deposited materials including oiling / greasing of exhaust fan & bearing etc. including re - assembling the DG set after replacing the unserviceable parts and components etc., repair of canopy from rivited joints to fix as existing and making DG Set in perfect operational in manual and electrical mode, complete all as directed including testing of DG Set at full load. Note:- (i) DG Set shall be got repaired from agency authorised by OEM and Spare parts procured from authorised dealer of OEM will be measured and paid seperately under respective items of Sch 'A'. SM/MES Number of DG set shall be entered in MB for record & payment purpose. (ii) Make of parts shall be same as per existing make.

Supply only Rubber hose pipes with fixing clamps

Supply only Lubrication oil filter

Supply only Fuel filters

Supply only By Pass filters

Supply only Fuel pipe duly covered with supper fine steel wire with coupling , nut and bolts.

Supply only Fan belt (as per sample)

Supply only Air filter

Supply only Replacement of Hose: Air Cleaner.

Supply only Replacement of Gasket: oil filter

Supply only Replacement of Gasket: O -Ring

Supply only Replacement of Ring: Seal

Supply only Replacement of thermostate

Periodical maintenance and complete servicing of existing DG Set of capacity 75/62.5 KVA Make - Cummins/ Kirlosker/Greaves Cotton/Graves Power including replacement of filters,di-assembling of operating mechanism / parts, well cleaning with chemicals, replacing unserviceable parts / assessories, oiling / greasing of complete moving parts, calibration and resetting of governer,PCB by the rep of reputed manufacturer by computer, cleaning/calibration of injector nozzle, cleaning/descaling of radiator assembly with cleaning agent, removal of all deposited materials including oiling / greasing of exhaust fan & bearing etc. including re - assembling the DG set after replacing the unserviceable parts and components etc., repair of canopy from rivited joints to fix as existing and making DG Set in perfect operational in manual and electrical mode, complete all as directed including testing of DG Set at full load. Note:- (i) DG Set shall be got repaired from agency authorised by OEM and Spare parts procured from authorised dealer of OEM will be measured and paid seperately under respective items of Sch 'A'. SM/MES Number of DG set shall be entered in MB for record & payment purpose. (ii) Make of parts shall be same as per existing make.

Supply only Rubber hose pipes with fixing clamps

Supply only Lubrication oil filter

Supply only Fuel filters

Supply only By Pass filters

Supply only Fuel pipe duly covered with supper fine steel wire with coupling , nut and bolts.

Supply only Fan belt (as per sample)

Supply only Air filter

Supply only Replacement of Hose: Air Cleaner.

Supply only Replacement of Gasket: oil filter

Supply only Replacement of Gasket: O -Ring

Supply only Replacement of Ring: Seal

Supply only Replacement of thermostate

Repair and maint /servicing by providing high skilled technician/mechanic to repair self stater of 400/500 KVA DG set and repair of its defects with complete servicing and /rewinding / replacement of unserviceable part and refixing in DG set complete all as specified and directed.

Repair and maint /servicing by providing high skilled technician/mechanic to repair self stater of 62.5/75/125/200 KVA DG set and repair of its defects with complete servicing and /rewinding / replacement of unserviceable part and refixing in DG set complete all as specified and directed.

Supply and filling of Coolant for DG Sets of approved make: Castrol/Servo as approved by GE complete all as directed.

Supply and filling of Lubricating Oil for DG Set of approved make: Castrol/Servo as approved by GE complete all as directed.

Supply and fixing in replacement of Push Button actuator suitable for AMF Panel of DG Set 500/400 KVA all as per sample and specified and directed by Engineer-in-Charge.

Supply and fixing in replacement of Power Contactor MNX 650, 3 pole , 415 volts, 50 Hz AC supply all as per sample and specified and directed by Engineer-in-Charge.

Supply and fixing in replacement of Power Contactor MNX 110, 3 pole , 415 volts, 50 Hz AC supply all as per sample and specified and directed by Engineer-in-Charge.

Supply and fixing in replacement of Power Contactor MCX 45, 4 pole , 415 volts, 50 Hz AC supply all as per sample and specified and directed by Engineer-in-Charge.

Supply and fixing in replacement of Power Contactor MCX 41, 4 pole , 415 volts, 50 Hz AC supply all as per sample and specified and directed by Engineer-in-Charge.

Supply and fixing in replacement of Power Contactor MCX 33, 4 pole , 415 volts, 50 Hz AC supply all as per sample and specified and directed by Engineer-in-Charge.

Supply and fixing in replacement of Power Contactor MCX 22, 4 pole , 415 volts, 50 Hz AC supply all as per sample and specified and directed by Engineer-in-Charge.

Supply and fixing in replacement of single phase preventer suitable for 400/500 KVA DG Set AMF Panel all as per sample and specified and directed by Engineer-in-Charge.

Supply and fixing in replacement of Single phase preventor suitable for 62.5 to 200 KVA DG Set AMF Panel all as per sample and specified and directed by Engineer-in-Charge.

Supply and fixing in replacement of time switch suitable for 400/500 KVA DG Set AMF Panel all as per sample and specified and directed by Engineer-in-Charge.

Supply and fixing in replacement of time switch suitable for 62.5 to 200 KVA DG Set AMF Panel all as per sample and specified and directed by Engineer-in-Charge.

Supply and fixing in replacement of overload relay suitable for 400/500 KVA DG Set AMF Panel all as per sample and specified and directed by Engineer-in-Charge.

Supply and fixing in replacement of overload relay suitable for 62.5 to 200 KVA DG Set AMF Panel all as per sample and specified and directed by Engineer-in-Charge.

Supply and fixing in replacement of Fuse Link Unit suitable for 400/500 KVA DG Set AMF Panel all as per sample and specified and directed by Engineer-in-Charge.

Supply and fixing in replacement of Fuse Link Unit suitable for 62.5 to 200 KVA DG Set AMF Panel all as per sample and specified and directed by Engineer-in-Charge.

Supply and fixing in replacement of battery 12 volts, 180 AH and initial charging including filling with necessary electrolyte solution, having minimum 36 month warrentee (Warrentee certificate issed by manufecturer's shall be submitted by Contractor) all as specified & directed by Engineer-in-charge. Make- Exide/ Amco/ Amron

Supply and fixing in replacement of battery 12 volts, 90 AH and initial charging including filling with necessary electrolyte solution (Warrentee certificate issed by manufecturer's shall be submitted by Contractor) all as specified & directed by Engineer-in-charge. Make- Exide/ Amco/ Amron

S&F in replacement of battery lead of copper conductor 25 sqmm single core stranded fitted with brass terminal and length of 1.5 RM and connection all as direrected by Engineer in Charge..

S&F in replacement of battery lead of copper conductor 25 sqmm single core stranded fitted with brass terminal and length of 0.8 RM and connection all as directed by Engineer in Charge.

S&F in replacement of battery brass terminals complete with connection all as directed by Engineer in Charge..

S&F in replacement of battery charger 24 volts DC complete with incoming and out going PVC copper conductor cable of suitable size with MS holding clamp complete all as specified and directed by Engr-in-Charge.

M & L for replacement of automatic Control Panel of 500 KVA existing DG set of made of CRCA sheet of 2 mm thick and powder coated for weather proof condition,compatible with AMF type panels,Inbuilt SMPS based Battery charger as std scope of supply MCCB of suitable rating with overload and short circuit protection Premium controller that delivers accurate metering, best in class protection for optimum genset performance. With Genset controller, the genset is always protected against breakdowns from electrical or mechanical flaws and thereby ensures maximum uptime complete complete including dismantling of existing all as specified & directed by Engr-in-charge.

M & L for replacement of old burnt control wiring of DG set of capacity 500 KVA with same size/type of wire with proper connector and as recommended by manufacturer complete including dismantling existing all as specified & directed by Engr-in-charge.

M & L for replacement of old burnt control wiring of DG set of capacity 400 KVA with same size/type of wire with proper connector and as recommended by manufacturer complete including dismantling existing all as specified & directed by Engr-in-charge.

M & L for replacement of Controller same as recommended by manufacturer compatible with Auto Mains Failure facility 50 Log events memory storage Comes with RS 485 port for modbus communication as standard scope Activation time delay for oil pressure, coolant temperature, voltage and frequency faults Routine maintenance & service alerts 5 configurable inputs Sleep mode Remote start & stop facility Genset Monitoring (Key Parameters) Generator/load power (kW, kVA, kVAr, pf), generator/load current , battery voltage. RPM, running hours, oil pressure, Coolant temperature and fuel level Genset Protection (Key Parameters) High engine temperature, low oil pressure, engine over/under speed, Over current, over/under voltage, Charging alternator low voltage Genset overload protection complete for DG set of capacity 400 KVA complete all as specified & directed by Engr-in-charge. Note : Necessary addition /altration required to adjust comptroller in the panel shall be done by the contractor and no extra payment will be made to the contractor.

M & L for repair for leakage of radiator of DG set of capacity 500/400 KVA DG set including dismantling and refixing as existing complete all as specified and directed by Engineer-in-Charge.

M & L for repair for leakage of radiator of DG set of capacity up to 200 KVA DG set including dismantling and refixing as existing complete all as specified and directed by Engineer-in-Charge.

M & L for repair and calibration of FIP Pump as per calibration procedure and norms including replacement of defective parts for DG Set of capacity up to 500 KVA all as specified and directed by Engineer-in-Charge.

S&F in replacement of Auto voltage regulator suitable for 400/500 KVA DG set complete as per existing type and capacity complete all as specified.

S&F in replacement of Auto voltage regulator suitable for 62.5 to 200 KVA DG set complete as per existing type and capacity complete all as specified.

S&F in replacement of diode suitable for 400/500 KVA DG set complete as per existing type and capacity complete all as specified.

S&F in replacemnt of oil temp switch of DG set of capacity up to 500 KVA complete all as existing size and capacity.

S & F electric shock treatment chart on flex/pvc reflecting sheet with of size 50x100 cm complete all as specified and directed

S&F in replacement of indicating lamp assembly (LED) Red, green, yellow, blue and making necessary connection including taking down existing unserviceable indicating lamp assembly, complete all as directed.

M&L for replacement of chemical earthing complete with copper plate electrode 900mmx600mm x 5 mm thick buried directly in ground with top edge of plate not less than 4.5mtr deep below the normal ground level connected to copper strip 32 x 6mm copper strip as main earthing lead and connected and tinted copper bolt, nuts, check nuts ad washers besides brazing at all joints all as directed and connected to earth test point all as specified and directed with and including necessary excavation and earth work, returning filing, removal of extra soil etc, filing adequate quantity of charcoal dust, common salt and MgSO4, PCC (1:3:6) type C-1 using 20mm graded stone aggregate for earth pit chamber with 40mm x 40mm x6 mm mild steel angle iron frame for cover, pre-cast 50 mm thick RCC cover in (1:2:4) type B-1 using 20 mm graded stone aggregate , reinforcement with 8mm TMT bar @ 75 mm c/c on both way , funnel with wire mesh and 50mm dia galvanised iron pipe light grade for earth lead protection and 40 mm dia galvanised iron medium grade for watering including testing on completion complete all as specified and as directed. Note :- (i) Earth strip up to 7.5mtr shall be deemed to be included in unit rate.

S&F in replacement of Copper strip 32 x 6 mm for extension of earth and connected to DG Set or panel with proper clamp,saddle,nuts,bolts and washers etc properly complete all as specified and as directed .

M&L for replacement of earthing complete with galvanised or steel earth plate electrode of size 60cm x60cmx6mm thick burried directly in ground vertically ( to a depth not less than 2.25mtr deep below normal ground level) with top edge of the plate not less than 1.5 mtr below normal ground level, connected to strip 32x 6 mm size with nuts, bolts , check nuts , washers, earth plate surrounded by packed layers of charcoal dust and common salt 15cm thick all around, top & bottom watering pipe 20mm bore of GI medium grade with funnel and wiremesh all as shown in electrical plate No. 5 of SSR -1991 Part I and connecting to arthing test point,main switch board and testing on completion including PCC chamber concrete 1:3:6 type C-2 and RCC cover 75mm thick with MS TMT bar 8mm dia @ 150mm c/c both ways in cement concrete(1:2:4) type B-1 all asshown in electrical plate in No 3 of SSR(Pt-I)2009 complete all as specified and dirfected by Engineer-in-charge. Note :- (i) Earth strip up to 7.5mtr shall be deemed to be included in unit rate.

Supply and fixing/laying in replacement of galvanized iron strip of size 32x6 mm as earth continuity conductor provided in between earth test point terminal and upto the equipment incl nuts, bolts and washers complete all as specified and directed.

S&F in replacement of solonoid switch suitable for existing DG set of capacity 500/400 KVA

S&F in replacement of solonoid switch suitable for existing DG set of capacity 125/200 KVA

S&F in replacement of solonoid switch suitable for existing DG set of capacity 62.5/75 KVA

Decanning of diesel oil from diesel tank of any capacity in empty barrel, dismantling of inlet & outlet fuel connection, removing all deposited material from bottom, cleaning the diesel tank with K'oil, scraping of old paint from outer side of tank and applying two coats of synthetic enameled paint on outer surfaces of tank, marking & painting of oil levels on tank, making inlet and outlet connection , re-filling of decanned diesel in the tank all as directed.

M & L for servicing /cleaning of ball bearing of altornator of any capacity DG Set by cleaning agent ,cleaning the slip rings,adjustment of carbon bushes, greasing the ball bearings , refittings and alignments of complete altornator with engine for smooth functioning all as specified and directed,

M & L for servicing of DG Set of capacity up to 500 KVA dynamo 12 V assemblly including replacement of worn out armature ,union, carbon bush complete and refixing all the component in existing position with necessayy screw, nuts and bolts for smooth and efficient functioning all as specified and directed.

Clearing away all grass vegetation ,saplings, shrubs, brush wood undergrowth roots and trees not exceeding 30 CM girth (measured one metre above ground level) and removing rubbish upto a distance of 50 metres outside the periphery of the area under clearance soft/loose soil and getting out complete all as specified.

S&F in replacement of 1100 Volts grade heavy duty cable one twin core, flat or circular 6 Sqmm PVC insulated aluminium stranded conductor served with inner sheathing of PVC tapes and overall PVC sheathed in service connection complete all as specified and directed.

S&F in replacement of 1100 Volts grade heavy duty cable one twin core, flat or circular 10 Sqmm PVC insulated aluminium stranded conductor served with inner sheathing of PVC tapes and overall PVC sheathed in service connection from pole to Main Switch complete all as specified and directed.

S&F in replacement of 1100 Volts grade heavy duty cable one twin core, flat or circular 16 Sqmm PVC insulated aluminium stranded conductor served with inner sheathing of PVC tapes and overall PVC sheathed in service connection complete all as specified and directed.

S& F in replacement of fuel level indicator pipe for 400/500 KVA DG set including all accessories required for fitting of fuel pipe all as sppecified & directed by Engr-in-charge.Note : Necessary addition /altration required to adjust fuel pipe in the panel shall be done by the contractor and no extra payment will be made to the contractor.

Supply & fixing in replacement LT PVC tape roll 3/4 inch size ISI marked of length 25/26 mtr.

S&F in replacement of Aluminium Lugs/connectors of size 16 sqmm

S&F in replacement of Aluminium Lugs/connectors of size 25 sqmm

S&F in replacement ofAluminium Lugs/connectors of size 35 sqmm

S&F in replacement of Aluminium Lugs/connectors of size 50 sqmm

S&F in replacement of Aluminium Lugs/connectors of size 70 sqmm

S&F in replacement of Aluminium Lugs/connectors of size 95 sqmm

S&F in replacement of Aluminium Lugs/connectors of size 120 sqmm

S&F in replacement of Aluminium Lugs/connectors of size 150 sqmm

S&F in replacement of Aluminium Lugs/connectors of size 185 sqmm

S&F in replacement of Aluminium Lugs/connectors of size 240 sqmm

S&F in replacement of Aluminium Lugs/connectors of size 300 sqmm

S&F in replacement of Aluminium Lugs/connectors of size 400 sqmm

Maintenance and complete overhauling of servo stablizer of capacity 500 KVA including disassmbling of operating mechanism parts, well cleaning with petrol & CRC-226 and replacing wornout parts reassembling of parts including disconnection,connection, well cleaning the complete stablizer, oil tank, connection plate,de-carbonizing all joints, metal parts and making servo stablizer operating in manual and electric mode including all routine testing ,calibration, overhauling of inbuilt ACB of any capacity with replacement of burnout mechanical contact if any complete as well as writing of SM/MES No. all as specified and directed. Note: (a) Spray painting of complete servo stablizer is included in the quoted rates. (b) Any rewiring/changing of cable required for funtioning of stablizer is included in the quoted rate. (c) Major Spares to be paid separately as given Below.

Supply only Electronic cards

Supply only Servo motor of 10 Kg. cm torque

Supply only Micro switch.

Supply only R.C. Network for motor

Supply only Carbon Brushes

Supply only New Transhformer Oil of 50 KV Die electric Strength.

Supply only Dimmer as per existing capacity

Supply only Gears as per existing capacity

Excavation in trenches in any type of soil n.exc. 1.5 mtr wide and n.exc 1.5 mtr in depth for LT cables complete including bricks all as specified & directed.

Returning, filling in, any type of soil and spreading in layers n. exc 25cm thick each layer including watering & well ramming complete all as specified& directed.

Removal of surplus soil to a distance n.exc 50 mtr & depositing where directed at a level n. exc. 1.5mtr above the starting point complete all as specified & directed.

Supply and laying in replacement XLPE insulated , armoured heavy duty electric cable with alumnium conductor ,1100 volts grade ,corss sectional area 95 sqmm 3.5 core complete all as specified and directed by Engr-in-Charge.

Supply and laying in replacement XLPE insulated , armoured heavy duty electric cable with alumnium conductor ,1100 volts grade ,corss sectional area 120 sqmm 3.5 core complete all as specified and directed by Engr-in-Charge.

Supply and laying in replacement XLPE insulated , armoured heavy duty electric cable with alumnium conductor ,1100 volts grade ,corss sectional area 240 sqmm 3.5 core complete all as specified and directed by Engr-in-Charge.

Supply and laying in replacement XLPE insulated , armoured heavy duty electric cable with alumnium conductor ,1100 volts grade ,corss sectional area 300 sqmm 3.5 core complete all as specified and directed by Engr-in-Charge.

Supply and laying in replacement XLPE insulated , armoured heavy duty electric cable with alumnium conductor ,1100 volts grade ,corss sectional area 400 sqmm 3.5 core complete all as specified and directed by Engr-in-Charge.

M & L for brick protection to cable using old size sub class 'B' bricks, laid flat with width equal to length of brick complete all as specified & directed.

M&L for sand cushioning with layer of sand 8 cm thick before laying of cable and 15 cm after lying of calbe in trenches complete all as specified & directed.

Making horizontal bore hole under road suitable for 80 mm bore size at the depth not less than 1 mtr below ground level for passing of LT underground cable complete all as specified and directed.

S & F in replacement GI pipe light grade 80mm bore for cable protection, fixed to pole/ alongwall/ floor/ under road/ across the drain or nallaha etc complete all as specified & directed.

M&L for repair of Turbo charger of 400/500 KVA DG set complete all as specified and directed by Engineer-in-Charge.

M&L for repair of Turbo charger of 125/200 KVA DG set complete all as specified and directed by Engineer-in-Charge.

M&L for repair of Turbo charger of 62.5/75 KVA DG set complete all as specified and directed by Engineer-in-Charge.

S & F in replacement on load change over switch, 800 Amps, 4 pole with sheet metal enclosure, panel mounted type with fixing arragement in existing wall angle iron frame 50x50x4mm with welding work and PCC works etc including making electrical connections complete all as specified and directed.

S & F in replacement on load change over switch, 630 Amps, 4 pole with sheet metal enclosure, panel mounted type with fixing arragement in existing wall angle iron frame 50x50x4mm with welding work and PCC works etc including making electrical connections complete all as specified and directed.

S & F in replacement on load change over switch, 400 Amps, 4 pole with sheet metal enclosure, panel mounted type with fixing arragement in existing wall angle iron frame 50x50x4mm with welding work and PCC works etc including making electrical connections complete all as specified and directed.

S & F in replacement on load change over switch, 200 Amps, 4 pole with sheet metal enclosure, panel mounted type with fixing arragement in existing wall angle iron frame 50x50x4mm with welding work and PCC works etc including making electrical connections complete all as specified and directed.

M & L for replacement of MCCB, 4 pole adjustable type 50 KA, 630 Amps. Note : Necessary addition /altration required to adjust MCCB in the panel shall be done by the contractor and no extra payment will be made to the contractor.

M & L for replacement of MCCB, 4 pole adjustable type 36 KA, 500 Amps.Note : Necessary addition /altration required to adjust MCCB in the panel shall be done by the contractor and no extra payment will be made to the contractor.

M & L for replacement of MCCB, 4 pole adjustable type 36 KA, 400 Amps including necessary addition /altration required to adjust MCCB in the panel shall be done by the contractor and no extra payment will be made to the contractor all as specified and directed by Engineer in Charge.

S & F in replacement ACB 415 Volts 4 pole 800 Amps 50 Hz 50 KA with Manual Drawout type with microprocessor release of existing make model and type alonwith spreader terminal including lugs/thimbles of suitable size in existing panels complete all as specified and directed by Engr-in-Charge Note : Necessary addition /altration required to adjust MCCB in the panel shall be done by the contractor and no extra payment will be made to the contractor.

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