Rate Contract for Replacement Of Submersible Pump sets, Panels, GI Pipes, Valves In Uwss Napasar Under Sub Dn. Deshnok

Part A :-

Supply & Installation of 3 phase ISI marked submersible motor pump set of three star or better rating of BEE and as per IS: 8034-2018 (pump) and IS 9283-2013 (motor) or as amended up to date of approved make of following duty condition with required accessories including making connection suitable for tube well/DCB. The job includes lowering of motor pump, installation of complete fitting & accessories, jointing of electrical cables up to switch board, testing of submersible pump set and interconnection up to water mains, complete in all respect.

15 KW (20 HP) and above, head above 120 mtr.

Supply and Fixing of electric control feeder panel comprising of suitable rating MCCB , fully automatic star-delta starter, over load relay, ampere meter with CTs, volt meter, phase preventer, suitable starting capacitors, phase indicators, lighting arrangement etc. complete suitable for three phase pump set. The panel should have space for energy meter ( supplied by DISCOM). All these equipments shall be housed by panel box made out from 18 gauge M.S. Sheet with powder coating. Panel should be of minimum size 900 x 600 x 450 mm with Stand ( made of angle iron of size 35x35x5mm) duly bolted/screwed with enclosure box having 4 legs, each leg’s length 18" and double door including in built locking system. The legs should be embedded in M-15 cement concrete plat form. The size of CC platform should be equal or bigger than the base size of panel having height of at least 200 mm from ground level. The panel should have opening of suitable size in front of space for energy meter with glass for meter reading. The operation of panel should be suitable for on 440 Volt AC Supply.

Above 20 HP and up to 30 HP

Supply & Fixing of ISI marked three core PVC flat submersible cable as per IS 694:1990 or amended up to date and conductor as per class 5 of IS 8130:1980 including making connection etc.

3 Core 10.0 Sq. mm

Supply & Fixing XLPE insulated / P.V.C. sheathed cable of 1.1 KV grade with aluminium conductor Armoured of IS:7098-I/1554-1 approved make in ground as per IS:1255 including excavation of 30cmx75cm size trench, 25 cm thick under layer of sand, second Class bricks covering, refilling earth, compaction of earth, making necessary connection, testing etc. as required of size. 35.0 Sq.mm, 3.5 core

Providing & Lowering in tube well ISI marked GI Pipe medium duty (“B" class), Steel tube as per IS:1239 or amended up to date and zinc coating as per IS 4736, threaded and double flanged (welded) on both ends and two number 25x3mm MS flat welded on both ends between pipe & flange, rubber washer & nut bolts etc. complete in all respect. 65 mm dia

Providing, lowering, aligning, fixing in position in pipe line, CI double flanged swing type Non Return Valves (NRV) of approved make of following Pressure rating & dia complete, confirming to IS: 5312 (part -1)/ 2004 (amended up to date) and of following specifications: Body, Cover & disc of Grey cast iron of IS:210/ FG200. Face to face dimensions as per IS 5312 (part -1):2004 , Flanges Drilled as per IS:1538. Epoxy (Non-Toxic & suitable for drinking water) applied on body, cover and disc inside and outside . Body seat ring of SS/CS Door face ring - EPDM/ Neoprene (food grade quality) ,Shaft of SS- AISI- 410 ,Hinge Malleable cast iron / SS AISI 316 ,Bonnet Gasket EPDM, Bush- Leaded tin Bronze/ PTET, Gasket EPDM/NBR ,Nut-Bolt as per IS:1363 and IS: 1367 (galvanised steel) ,Insertion rubber of black EPDM 6mm thick. Suitable support structure as per directions of EIC including jointing & jointing material, labour, testing and commissioning along with pipeline as per Technical Specification & as per direction of Engineer-in-charge. Note: Rates are exclusive of tail piece/ dismantling joints and earth work.

80 mm dia

150 mm dia

Providing, installation, testing and commissioning of Centrifugal Monoblock pump set conforming to IS 9079 , 2 pole motor operating at synchronised speed of 3000 RPM with requisite MOC impeller, priming funnel, cock, suitable flanges at suction and delivery side. Pump shall have common shaft for pump and motor. Motor shall be suitable for working on 415 V ± 10%, 3 Ph, 50 Hz A.C. Supply. Motor shall be TEFC type and Pump set shall be suitable for working at various discharge and head requirements as per scope of work. Pump shall be erected on C.C. foundation / cross channels / RSJ frame block with suitable foundation bolts grouted in C.C. foundation block etc. complete in all respect as per specification, scope of work and direction of Engineer in Charge of following power rating, suitable for prescribed duty conditions mentioned in TD. Centrifugal Monoblock Pump set (Single Stage)

Earth work in excavation by mechanical means (Hydraulic Excavator )/ manual means in trenches of required width and gradient for laying and jointing of pipe line including excavation for sockets, and dressing of sides, ramming of bottoms, depth up to 1.5 Mtr. including taking out the excavated soil, and then returning the soil as required in layers not exceeding 20cm in depth including consolidating each deposited layer by ramming, watering etc. and disposal of surplus excavated soil as directed within a lead of 50 Mtr. including required all safety provisions etc.: All kinds of soil

Providing, lowering, laying and jointing in trenches, standard lengths HDPE ISI marked Pipes as per IS-4984: 1995 (amended up to date) with necessary jointing material like mechanical connectors, i.e. thread/ insert joint/ quick release coupler joint/ compression fitting joint or flanged joint and specials jointing pipe by electro fusion welding method, including all taxes , transportation and freight charges, inspection charges, loading/ unloading charges, stacking of pipes, including cost of labour and material, specials (Tee, bend etc.), satisfactory hydraulic testing, disinfection, commissioning etc. complete as per technical specifications and direction of Engineer-in-charge of following class and diameter. (excluding earth work) . Note : Providing and fixing of all requisite specials as per drawing, design and layout are inclusive in RM measurement of the item and shall not be paid separately. Supply may be in coil or straight length in 6 M/12 M. HDPE PE-80 PN-6

90 mm dia

110 mm dia

Providing and fixing of flanged/ plain ended MS Specials made from MS sheet strips of relevant IS specification of approved thickness by welding, lowering, laying, aligning, fixing in position at all level/ depths in trenches complete including all taxes, material, labour, inside lining, outside coating, testing and commissioning along with pipe line as per technical specifications and direction of Engineer-in-charge. MS pipe specials up to 600mm dia (with minimum 5mm thickness sheet)

Providing & Fixing of ISO certified company made 240/415 V porcelain kitkat fuse (/HBC type) as per PWD specification for electrical Works conforming to IS:2086,1983 on existing board/ sheet including making connections with lugs, testing etc. as required . Appropriate type test certificate / OEM test report shall be submitted . All as per pre approved by Engineer in charge. For additional technical parameters of products/ work , refer Annexure "A" attached with this BSR .

SITC of 3 /4 pole current limiting Moulded case circuit breaker (MCCB) made of flame retardent & heat resistant material having following current rating, short circuit breaking capacity at 440/415 V, 50 Hz; O/L & S/C settings , conforming to IS/IEC 60947 P -2 :2003 with front face and centralised adjustable, trip free mechanisum, true contact position indicator, line load interchangeability, designed for both horizontal & vertical mounting without any adverse effect on electrical performance, suitable for operation upto 55 degree and without derating upto 40 degree, pollution degree 3, having positive isolation capability, push (test) to trip, trip time less then 10 ms under s/c condition, Breaking capacity Ics = 100% Icu. U imp =8 KV, rated insulation voltage 690 V. provision for UVR , shunt trip , earth fault trip, door interlock, pad lock & rotary handle , including making connections etc. as required.OEM shall have submit NABL / CPRI / ERDA accrediated lab type test certificate before execution All as per pre approved by Engineer in charge. For additional technical parameters of product / work refer Annexure 'A' attached with this BSR

3 pole MCCB With Thermal Magnetic release up to 100 Amp , 25 kA, adjustable O/L & adjustable S/C setting,

Providing, lowering, aligning, fixing in position in pipe line, CI D/F Sluice valves straight and pocket less body passage of approved make of following Pressure rating & dia complete, confirming to IS:14846 (amended up to date) and of following specifications: Body, Bonnet, Wedge, Gland, Thrust Plate, Cap & Hand wheel of Grey cast iron of IS:210/ FG200 Stem - AISI- 410 ,Body Seat ring, Wedge facing ring & Bushes - LTB2/ SS , Face to face dimensions as per IS 14846/2000 (amended up to date) ,Epoxy ( Non-Toxic- suitable for drinking water) applied inside and outside, Flanges Drilled as per IS 1538. Nut-Bolt confirming to IS:1363 and IS: 1367/ CS/ galvanised steel Insertion rubber of black EPDM 6mm thick . Sluice valves including all jointing & jointing material, labour, testing and commissioning along with pipe line as per Technical Specifications and as per direction of Engineer-in-charge. Note: Rates are exclusive of tail piece/ dismantling joints and earth work. Manually Operated CI Sluice valve of Class PN-1.0

Removing & Re-fixing of Precast concrete interlocking blocks for laying of pipe line by manual method, stacking of serviceable & non serviceable material separately, disposal of dismantled material lead up to 50 mtr. The C.C. interlocking paving blocks be laid on average 25 mm thick bed of coarse sand and the joints to be filled with fine sand. Laying procedure on compacted sub base as defined. Complete job is to be executed as per the directions of Engineer in charge. The rates to be inclusive of fixing of 70 percent reusable precast concrete interlocking block and cost of required new precast concrete interlocking block against damaged, including all lead and lift as per Technical specifications. (Interlocking block manufactured by fully computerized automatic stationery hydraulic vibro pressed machine & full computerized automatic batching plant of class A-1 as per BS:6717-2001. Tensile splitting strength and breaking load as per BS: 6717-2001 Colour: Grey cement natural colour. Variation in Dimension : Less than 1.6 mm Variation in thickness: Less than 3.2 mm) Note: If existing precast block used more than 70%, than for every 1% use above 70%, deduction of 1% in cost shall be done for every 1% use above 70%. 60 mm thick.

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