REPAIR SERVICING OF DG SETS INCLUDING REPLACEMENT OF DEFECTIVE SPARES PARTS UNDER GE EAST AGRA

Amount

Servicing and checking of D.G. set with all respective incl. replacement of filters all type rubber hose pipe with SS jubly clamps any type/size, fuel pipe, Air cleaner inner and outer, seprator and replacement of defective sefty devices by new one as approved by GE, cleaning of fuel tank, stop leakage of oil from engine complete incl. replacement of defective engine oil and coolent, proper checking and adjusting of 'V' Belts with proper allingment , adjusting , tapped cover, and tighting all types of nut bolts of DG set, replacement Hour meter with inner and outer cable, checking and replacement of defective meter as approved by GE , replacement of lead terminal in existing battery with proper soldering , replacement of defective On -Off switch with duplicate key, complete incl. cleaning of DG set and testing of DG set at full load of following capacity complete all as specified and directed. Note:- All Spare parts will be paid separately under respective items as under.

All as per item No 1.00 above for 40 KVA

All as per item No 1.00 above for 50 KVA

All as per item No 1.00 above for 63 KVA

All as per item No 1.00 above for 125 KVA

All as per item No 1.00 above for 160 KVA

All as per item No 1.00 above for 320 KVA

All as per item No 1.00 above for 435.5 KVA

All as per item No 1.00 above for 500 KVA

All as per item No 1.00 above for 750 KVA

S & F Oil filter , fuel filter, Fuel separator filter and super by pass filter for 40 KVA to 50 KVA DG sets Make: Fleetgaurd/Kirloskar/Mico

Description all as per item No 2.00 but for 63 KVA DG set

Description all as per item No 2.00 above but for 125 KVA to 160 KVA DG set

Descrion all as per item No 2.00 above but for 435.5 KVA DG set

Descrion all as per item No 2.00 above but for 320 KVA DG set

Descrion all as per item No 2.00 above but for 500 KVA DG set

Description all as per item No 2.00 above but for 750 KVA DG set

Supply only Engine oil 15 W / 40 complete all as specified and directed. Make :Castrol ( RX SUPER PLUS 15 W-40 ) / HP / Bharat Petrolium / Valvoline

Supply and filling distilled water suitable for DG set lead acid battery complete all as specified and directed

Supply only coolant for radiater of DG sets complete all as specified and directed Make : HP/Castrol/TVS

Supply and fixing heavy duty battery brass terminal with nuts & bolts for battery heavy duty complete all as specified and directed

Supply and fixing Air Filter element complete set as per existing type samples and replaced the same which is required at site complete ( as primary and secondary filters ) suitable for 40 KVA to 62.5 KVA DG set ( Make: Cummins / kirloskar / ruston / Ashok Leyland ) .

Supply and fixing Air Filter element complete set as per existing type samples and replaced the same which is required at site complete ( as primary and secondary filters ) suitable for 125 KVA DG set ( Make: Cummins / kirloskar / ruston / Ashok Leyland ) .

Supply and fixing Air Filter element complete set as per existing type samples and replaced the same which is required at site complete ( as primary and secondary filters ) suitable for 160 KVA DG set ( Make: Cummins / kirloskar / ruston / Ashok Leyland ) .

Supply and fixing Air Filter element complete set as per existing type samples and replaced the same which is required at site complete ( as primary and secondary filters ) suitable for 320 KVA DG set ( Make: Cummins / kirloskar / ruston / Ashok Leyland ) .

Supply and fixing Air Filter element complete set as per existing type samples and replaced the same which is required at site complete ( as primary and secondary filters ) suitable for 435.5 to 500 KVA DG set ( Make: Cummins / kirloskar / ruston / Ashok Leyland ) .

Supply and fixing Air Filter element complete set as per existing type samples and replaced the same which is required at site complete ( as primary and secondary filters ) suitable for 750 KVA DG set DG set .( Make: Cummins / kirloskar / ruston / Ashok Leyland ) .

Supply and fixing in repair Hour meter including all connected acceessories complete all as specified and directed

M&L for disconnecting and taking down of self starter, 12 volts DC, from 40 KVA to 62.5 KVA DG sets for repairing including replacement of bendex pinion,bush set, winding of armature and winding of field coil assembly etc and reassembling the same as original complete self starter and refixing in its original position including testing complete all as specified and directed.

M&L for disconnecting and taking down of self starter, 24 volts DC, from 125 KVA to 250 KVA DG sets for repairing including replacement of bendex pinion,bush set, winding of armature and winding of field coil assembly etc and reassembling the same as original complete self starter and refixing in its original position including testing complete all as specified and directed.

M&L for disconnecting and taking down of self starter, 24 volts DC, from 320 KVA to 500 KVA DG sets for repairing including replacement of bendex pinion,bush set, winding of armature and winding of field coil assembly etc and reassembling the same as original complete self starter and refixing in its original position including testing complete all as specified and directed.

M&L for disconnecting and taking down of self starter, 24 volts DC for 750 KVA DG set and above for repairing including replacement of bendex pinion,bush set, winding of armature and winding of field coil assembly etc and reassembling the same as original complete self starter and refixing in its original position including testing complete all as specified and directed.

M&L for disconnecting, dismantling and overhauling of fuel injector pump of DG set capacity 40 KVA to 62.5 KVA and refixing properly to original position after replacement of Nozzle, F.I.P. Elements, Delivery valve, fuel pump gear and unserviceable parts etc. including overhauling, calibration and testing at admissible pressure properly complete all as specified and directed.

M&L for disconnecting, dismantling and overhauling of fuel injector pump of DG set capacity 125 KVA to 250 KVA and refixing properly to original position after replacement of Nozzle, F.I.P. Elements, Delivery valve, fuel pump gear and unserviceable parts etc. including overhauling, calibration and testing at admissible pressure properly complete all as specified and directed.

M&L for disconnecting, dismantling and overhauling of fuel injector pump of DG set capacity 320 KVA to 500 KVA and refixing properly to original position after replacement of Nozzle, F.I.P. Elements, Delivery valve, fuel pump gear and unserviceable parts etc. including overhauling, calibration and testing at admissible pressure properly complete all as specified and directed.

M&L for disconnecting, dismantling and repairing of alternator 12 Volt to 24 volts DC from DG set engine with replacement of armature winding, carbon brushes, bearings, field coil assembly, connection plate etc, reassembling and refixing to DG set engine after necessary repair complete all as specified directed.

M&L for dismantling of defective water pump assembly by disconnecting of hose pipe connections, fan felt and radiator connection. Supply and fixing of new water pump assembly suitable for DG set capacity of 125 KVA complete all as specified directed. ( Make: Kirloskar / Cummins / Ashok Leyland / Ruston ).

M&L for dismantling of defective water pump assembly by disconnecting of hose pipe connections, fan felt and radiator connection. Supply and fixing of new water pump assembly suitable for DG set capacity of 320 KVA to 500 KVA complete all as specified directed. ( Make: Kirloskar / Cummins / Ashok Leyland / Ruston ).

M&L for replacement of AVR , voltage variation between +-5% of rated voltage i.e 415 Volts suitable for 125 KVA DG set complete all as specified and directed. Make: Kirloskar / Cummins / Automation electronics / National / Ashok Leyland / Ruston

M&L for replacement of AVR , voltage variation between +-5% of rated voltage i.e 415 Volts suitable for 320 KVA DG set complete all as specified and directed. Make: Kirloskar / Cummins / Automation electronics / National / Ashok Leyland / Ruston

M&L for replacement of AVR , voltage variation between +-5% of rated voltage i.e 415 Volts suitable for 500 KVA DG set complete all as specified and directed. Make: Kirloskar / Cummins / Automation electronics / National / Ashok Leyland / Ruston

S&F in repair fully automatic battery charger input 230V AC SMPS type and out put 24V DC, 15 Amp, for 24 Volt battery complete all as specified and directed. Make: Cummins / Kirloskar / ELECT INDIA

S&F in repair fully automatic battery charger input 230V AC SMPS type and out put 12V DC,10 Amp for 12Volt battery complete all as specified and directed. Make: Cummins / Kirloskar / ELECT INDIA

M&L for disconnecting, taking down and dismantling of radiator assembly from 40 KVA to 62.5 KVA DG set engine including repairing, soldering & cleaning of radiator assembly complete by acid process and refixing to its old position with proper accuracy and correct situation including transportation charges complete all as specified and directed.

M&L for disconnecting, taking down and dismantling of radiator assembly from 125 KVA to 250 KVA DG set engine including repairing, soldering & cleaning of radiator assembly complete by acid process and refixing to its old position with proper accuracy and correct situation including transportation charges complete all as specified and directed.

M&L for disconnecting, taking down and dismantling of radiator assembly from 320 KVA to 500 KVA DG set engine including repairing, soldering & cleaning of radiator assembly complete by acid process and refixing to its old position with proper accuracy and correct situation including transportation charges complete all as specified and directed.

S&F in replacement of Valve solenoid (Shut down valve) suitable for DG sets complete all as specified and directed. ( Make: Kirloskar / Cummins / Ashok Leyland / Ruston ).

S&F in replacement of Thermostat suitable for DG sets complete all as specified and directed. ( Make: Cummins / Kirloskar / Ashok Leyland / Ruston ).

S&F in replacement Hose flexible sutable for DG sets complete all as specified and directed. ( Make: Cummins / Kirloskar / Ashok Leyland / Ruston ).

S&F in replacement Switch temperature (water safety) suitable for DG sets complete all as specified and directed.( Make: Cummins / Kirloskar / Ashok Leyland / Ruston ).

S&F in replacement Switch pressure (Oil safety) suitable for DG sets complete all as specified and directed. ( Make: Cummins / Kirloskar / Ashok Leyland / Ruston ).

S&F in replacement V Belt/Fan belt suitable for DG sets complete all as specified and directed. ( Make: Kirloskar / Cummins / Ashok Leyland / Ruston ).

Supply and fixing in repair battery lead, PVC copper wire multistandard 25 Sqmm - 2m long including soldering both end with lead terminal for live & earth complete all as specified and directed

Supply & fixing of lead acid battery 12 Volts 180 AH including filling of electrolyte, initial charging of battery etc incl making connection with self starter complete all as specified directed. Make: Exide Express / Amaron / Luminious. Note:- Contractor shall submit original Guarantee Certificate of battery issued by manufacturer to the Engineer-in-Charge and defect liability period for the battery shall be one year or the guarantee period mentioned in Guarantee Certificate issued by the manufacturer whichever is more and condition 46 of IAFW-2249 shall deemed to be amended accordingly.

Supply & fixing of lead acid battery 12 Volts 150 AH including filling of electrolyte, initial charging of battery etc incl making connection with self starter complete all as specified directed. Make: Exide Express / Amaron / Luminious. Note:- Contractor shall submit original Guarantee Certificate of battery issued by manufacturer to the Engineer-in-Charge and defect liability period for the battery shall be one year or the guarantee period mentioned in Guarantee Certificate issued by the manufacturer whichever is more and condition 46 of IAFW-2249 shall deemed to be amended accordingly.

Supply and fixing in repair Ignition Key including all connected acceessories complete all as specified and directed

M&L for disconnecting, dismantling and repairing of turbo charger assembly for 40 KVA to 62.5 KVA DG set including replacement of Kit Turbo Repair , Shaft, Sleeve Turbocharger, Support Turbocharger Seal etc including testing and refixing to its original position properly and testing complete all as specified and directed .

M&L for disconnecting, dismantling and repairing of turbo charger assembly for 125 KVA DG set to 320 KVA including replacement of Kit Turbo Repair , Shaft, Sleeve Turbocharger, Support Turbocharger Seal etc including testing and refixing to its original position properly and testing complete all as specified and directed .

M&L for disconnecting, dismantling and repairing of turbo charger assembly for 500 KVA DG set including replacement of Kit Turbo Repair , Shaft, Sleeve Turbocharger, Support Turbocharger Seal etc including testing and refixing to its original position properly complete all as specified and directed .

M&L for disconnecting, dismantling and repairing of pump governer assembly for 125 KVA KVA DG set including replacement of Shaft governor weight carrier, Carrier governor weight, Plunger governor, Gear governor etc including calibration and testing and refixing to its original position properly and testing complete all as specified and directed .

M&L for disconnecting, dismantling and repairing of pump governer assembly for 320 KVA DG set including replacement of Shaft governor weight carrier, Carrier governor weight, Plunger governor, Gear governor etc including calibration and testing and refixing to its original position properly and testing complete all as specified and directed .

M & L for disconnecting, dismantling and calibration of PT pump complete of KVA DG set including replacement of Drive Accessory,Plunger Air fuel control, Shaft governor weight, Oil seal , Gasket set fuel pump etc. including calibration and testing and refixing to its original position properly complete all as specified and directed .

M & L for scrapping out old worn out paint from DG sets capacity for 320/500 KVA DG Set, cleaning the surface and applying two coats of epoxy heat resistant paint (tint as approved) by spray painting including panels, Diesel tank and foundation as per manufacture's instructions complete all as specified and directed by the Engr-in-Charge

Supply , fixing and testing of Digital multifunctional meter including making electrical connection of suitable size of wire including taking down of existing meter complete all as specified and directed. Make AE/Schnieder/L&T

Supply and fixing of On Load AUTOMATIC TRANSFER SWITCH in sheet metal enclosure of capacity 200 Amps, 4 pole, 415 volt and operated with front handle complete including duly fitted on existing panel board with the help of nut bolt and making electric connection of suitable size of copper lugs complete and taking down of existing changeover switch all as specified and directed. (Make: HPL / HAVELLS / STANDARD / L & T

Material and labour installation testing , MCCB 160 Amp, 4 pole,Adjustable Thermal & Adjustable Magnetic setting* with rapturing current = 75% of Icu ,25 KA ,complete all as specified and directed Make Legrand/C & S/ Havells

Material and labour installation testing , MCCB 250 Amp, 4 pole,Adjustable Thermal & Adjustable Magnetic setting* with rapturing current = 100% of Icu , 36 KA ,complete all as specified and directed Make Legrand/C & S/ Havells

Material and labour installation testing , MCCB 320 Amp, 4 pole,Adjustable Thermal & Adjustable Magnetic setting* with rapturing current = 100% of Icu , 36 KA ,complete all as specified and directed Make Legrand/C & S/ Havells

Material and labour installation testing , MCCB 400 Amp, 4 pole,Adjustable Thermal & Adjustable Magnetic setting* with rapturing current = 100% of Icu , 36 KA ,complete all as specified and directed Make Legrand/C & S/ Havells

Material and labour installation testing , MCCB 630 Amp, 4 pole,Adjustable Thermal & Adjustable Magnetic setting* with rapturing current = 75% of Icu , 50 KA ,complete all as specified and directed Make Legrand/C & S/ Havells

M & L for disconnecting, dismantling and callibration of injector assembly of DG sets of following capacity including repair/ replacement defected / unserviceable parts as per of existing types sample including calibration complete all as required at site suitable for 40 KVA to 62.5 KVA DG set ( Make: Cummins / Kirloskar / Ashok Leyland / Ruston ).

M & L for disconnecting, dismantling and callibration of injector assembly of DG sets of following capacity including repair/ replacement defected / unserviceable parts as per of existing types sample including calibration complete all as required at site suitable for 125 KVA DG set ( Make: Cummins / Kirloskar / Ashok Leyland / Ruston ).

M & L for disconnecting, dismantling and calibration of injector assembly of DG sets of following capacity including repair/ replacement defected / unserviceable parts as per of existing types sample including calibration complete all as required at site suitable for 320 KVA to 500 KVA DG set ( Make: Cummins / Kirloskar / Ashok Leyland / Ruston ).

Earthing with galvanized steel earth plate electrode 60 Cmx60Cmx6.3mm thick buried in ground (Earth Pit not less than 2.25 meter deep below normal ground level with top edge of the plate not less than 1.5mtr below normal ground level connected to galvanized earth lead strip 32 x 6 mm by means of bolts, nuts, check nut and washer galvanized iron or steel with protection pipe of Gl light grade 40 mm bore up to 3 mtr above ground level along pole fixed with 2 clamp 25 mm x 3mm flat iron and connected to running earth wire at top of poles and watering and watering pipe 20 mm bore medium grade all as shown in electrical plate No 03 of SSR Part –I and connected to Earthing test point all as specified or indicated and testing on completion complete all as specified.

Supply and laying insulation rubber mate of size 1.00 metre x 2.0 mtr x 3.00 mm thick (class'C' Syntheticsuitable for shock proof from 440 volt AC electric supply complete all as specified and directed. Make and Model as per sample

M&L for servicing/overhauling of AMF panel of DG set capacity 350 KVA to 750 KVA and including replacement of minor spares parts such as nuts, bolts, washeshs, lugs, wiring spares etc and making proper smooth functional condition on auto/ manual function testing at admissible pressure properly complete all as specified and directed.

Supply only AMF control contractor ( Auxilary control contactor ) ,complete all as specified and directed Make and Mdel - MCX-45 of L & T or equivalent model in Legrand/Schnieder

Supply only mechnical contactor kit for AMF control contractor ( Auxilary control contactor MCX 45 ) ,complete all as specified and directed Make and Mdel - MCX-45 of L & T equivalent model in Legrand/Schnieder

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