RATE CONTRACT FOR REPLACEMENT OF CENTRIFUGAL MONOBLOCK SUBMERSIBLE MOTOR PUMP SET ALONG WITH ESSERIATED WORKS JEN SECTION KOLAYAT UNDER SUB DIVISION KOLAYAT

Part A :-

Providing, installation, testing and commissioning of Centrifugal Monoblock pump set conforming to IS 9079 , 2 pole motor operating at synchronised speed of 3000 RPM with requisite MOC impeller, priming funnel, cock, suitable flanges at suction and delivery side. Pump shall have common shaft for pump and motor. Motor shall be suitable for working on 415 V ± 10%, 3 Ph, 50 Hz A.C. Supply. Motor shall be TEFC type and Pump set shall be suitable for working at various discharge and head requirements as per scope of work. Pump shall be erected on C.C. foundation / cross channels / RSJ frame block with suitable foundation bolts grouted in C.C. foundation block etc. complete in all respect as per specification, scope of work and direction of Engineer in Charge of following power rating, suitable for prescribed duty conditions mentioned in TD. Centrifugal Monoblock Pump set (Single Stage)

Providing, installation, testing and commissioning of submersible Monoblock pump set conforming to IS 8034 and 2 pole motor operating at synchronised speed of speed 3000 RPM, with water proof winding. Pump shall be suitable for various delivery head and discharge with stainless steel shaft. Motor suitable for working on 415 V ± 10%, 3 Ph, 50 Hz AC and with water lubricated bearing to accept entire hydraulic thrust. Supply, with cable guard, thrust carbon/fibre bearing to withstand entire hydraulic thrust. The pump set shall be suitable for direct coupling, with suitable suction strainer. Pump should have suitable discharge out let as per manufacturer's design. Antithrust stream lined non return valve shall be provided with the pump and minimum 6 m submersible copper conductor cable in single / double run and 2 pairs of suitable size erection clamp 10 mm thick shall be provided with each pump etc. complete in all respect as per specification, scope of work and direction of Engineer in Charge of following power rating, suitable for prescribed duty conditions mentioned in TD.

Providing, installation, testing and commissioning of Centrifugal Monoblock pump set conforming to IS 9079 , 2 pole motor operating at synchronised speed of 3000 RPM with requisite MOC impeller, priming funnel, cock, suitable flanges at suction and delivery side. Pump shall have common shaft for pump and motor. Motor shall be suitable for working on 415 V ± 10%, 3 Ph, 50 Hz A.C. Supply. Motor shall be TEFC type and Pump set shall be suitable for working at various discharge and head requirements as per scope of work. Pump shall be erected on C.C. foundation / cross channels / RSJ frame block with suitable foundation bolts grouted in C.C. foundation block etc. complete in all respect as per specification, scope of work and direction of Engineer in Charge of following power rating, suitable for prescribed duty conditions mentioned in TD. Centrifugal Monoblock Pump set (Single Stage)

Providing, lowering, aligning, fixing in position in pipe line, CI double flanged swing type Non Return Valves (NRV) of approved make of following Pressure rating & dia complete, confirming to IS: 5312 (part -1)/ 2004 (amended up to date) and of following specifications: Body, Cover & disc of Grey cast iron of IS:210/ FG200. Face to face dimensions as per IS 5312 (part -1):2004 , Flanges Drilled as per IS:1538. Epoxy (Non-Toxic & suitable for drinking water) applied on body, cover and disc inside and outside . Body seat ring of SS/CS Door face ring - EPDM/ Neoprene (food grade quality) ,Shaft of SS- AISI- 410 ,Hinge Malleable cast iron / SS AISI 316 ,Bonnet Gasket EPDM, Bush- Leaded tin Bronze/ PTET, Gasket EPDM/NBR ,Nut-Bolt as per IS:1363 and IS: 1367 (galvanised steel) ,Insertion rubber of black EPDM 6mm thick. Suitable support structure as per directions of EIC including jointing & jointing material, labour, testing and commissioning along with pipeline as per Technical Specification & as per direction of Engineer-in-charge. Note: Rates are exclusive of tail piece/ dismantling joints and earth work. Class PN 1.0

80 mm dia

100 mm dia

125 mm dia

150 mm dia

200 mm dia

Providing, lowering, laying, aligning, fixing in position and jointing CI dismantling joint (Suitable for Sluice valves etc.) as per IS specifications complete of the following sizes including all jointing material, cost of all labour, testing and commissioning Technical Specifications and as per direction of Engineer. Class PN 1.0

80 mm dia

100 mm dia.

125 mm dia.

150 mm dia.

Providing and fixing of flanged/ plain ended MS Specials made from MS sheet strips of relevant IS specification of approved thickness by welding, lowering, laying, aligning, fixing in position at all level/ depths in trenches complete including all taxes, material, labour, inside lining, outside coating, testing and commissioning along with pipe line as per technical specifications and direction of Engineer-in-charge. MS pipe specials up to 600mm dia (with minimum 5mm thickness sheet)

Development of tube well having depth up to 250 mtr as per IS: 11189- 1985 and IS: 2800 (Part- I)- 1991 (both amended up to date) using suitable methods to give sand free water for required yield of the gravel packed tube well.

Supply & Installation of single phase ISI marked submersible motor pump set of three star or better rating of BEE and as per IS: 8034-2018 (pump) and IS 9283-2013 (motor) or as amended up to date of approved make of following duty condition with required accessories including making connection suitable for tube well/DCB. The job includes lowering of motor pump, installation of complete fitting & accessories, jointing of electrical cables up to switch board, testing of submersible pump set and interconnection up to water mains, complete in all respect.

Up to 2.0 KW

Above 2.0 KW

Supply & Installation of 3 phase ISI marked submersible motor pump set of three star or better rating of BEE and as per IS: 8034-2018 (pump) and IS 9283-2013 (motor) or as amended up to date of approved make of following duty condition with required accessories including making connection suitable for tube well/DCB. The job includes lowering of motor pump, installation of complete fitting & accessories, jointing of electrical cables up to switch board, testing of submersible pump set and interconnection up to water mains, complete in all respect.

Up to 5.5 KW (7.5 HP) & head up to 120 mtr.

Up to 5.5 KW (7.5 HP) & head above 120 mtr.

7.5 KW (10 HP) & head up to 120 mtr.

7.5 KW (10 HP) & head above 120 mtr.

9.3 KW (12.5 HP) & head up to 120 mtr.

9.3 KW (12.5 HP) & head above 120 mtr.

11 KW (15 HP) & head up to 120 mtr.

11 KW (15 HP) & head above 120 mtr.

13 KW (17.5 HP) & head up to 120 mtr.

13 KW (17.5 HP) & head above 120 mtr.

15 KW (20 HP) and above, head up to 120 mtr.

15 KW (20 HP) and above, head above 120 mtr.

Supply and Fixing of Electric feeder panel (having projected canopy)for submersible pump set Single phase up to 5 HP, comprising of DOL Starter, MCB, Indicating Light, Ammeter, Volt meter, connection plate, condensers of approved make and the panel enclosure should be made out from 18 gauge M.S. Sheet with powder coating. Panel size Height 600 mm Width 500 mm depth 250 mm with Stand ( made of angle iron of size 35x35x5mm) duly bolted/screwed with enclosure box having 4 legs, each leg’s length 18" and double door including in built locking system. The legs should be embedded in M-15 cement concrete platform. The size of CC platform should be equal or bigger than the base size of panel having height of at least 200 mm from ground level. The operation of panel should be suitable for on 240 Volt AC Supply.

Supply and Fixing of electric control feeder panel comprising of suitable rating MCCB, DOL starter, overload relay, ampere meter, volt meter, phase preventer, phase indicators, lighting arrangement etc. complete suitable for three phase pump set. The panel should have space for energy meter ( supplied by DISCOM). All these equipments shall be housed by panel box made out from 18 gauge M.S. Sheet with powder coating. Panel should be of minimum size 900 x 600 x 300mm with Stand ( made of angle iron of size 35x35x5mm) duly bolted/screwed with enclosure box having 4 legs, each leg’s length 18" and double door including in built locking system. The legs should be embedded in M-15 cement concrete platform. The size of CC platform should be equal or bigger than the base size of panel having height of at least 200 mm from ground level. The panel should have opening of suitable size in front of space for energy meter with glass for meter reading. The operation of panel should be suitable for on 440 Volt AC Supply. Up to 5.00 HP

Supply and Fixing of electric control feeder panel comprising of suitable rating MCCB , fully automatic star-delta starter, over load relay, ampere meter with CTs, volt meter, phase preventer, suitable starting capacitors, phase indicators, lighting arrangement etc. complete suitable for three phase pump set. The panel should have space for energy meter ( supplied by DISCOM). All these equipments shall be housed by panel box made out from 18 gauge M.S. Sheet with powder coating. Panel should be of minimum size 900 x 600 x 450 mm with Stand ( made of angle iron of size 35x35x5mm) duly bolted/screwed with enclosure box having 4 legs, each leg’s length 18" and double door including in built locking system. The legs should be embedded in M-15 cement concrete plat form. The size of CC platform should be equal or bigger than the base size of panel having height of at least 200 mm from ground level. The panel should have opening of suitable size in front of space for energy meter with glass for meter reading. The operation of panel should be suitable for on 440 Volt AC Supply.

Above 5 HP and up to 10 HP

Above 10 HP and up to 15 HP

Above 15 HP and up to 20 HP

Above 20 HP and up to 30 HP

Supply & Fixing of ISI marked three core PVC flat submersible cable as per IS 694:1990 or amended up to date and conductor as per class 5 of IS 8130:1980 including making connection etc.

3 core 4.0 Sq.mm

3 core 6.0 Sq.mm

3 core 10.0 Sq.mm

3 core 16.0 Sq.mm

Supply & Fixing XLPE insulated / P.V.C. sheathed cable of 1.1 KV grade with aluminium conductor Armoured of IS:7098-I/1554-1 approved make in ground as per IS:1255 including excavation of 30cmx75cm size trench, 25 cm thick under layer of sand, second Class bricks covering, refilling earth, compaction of earth, making necessary connection, testing etc. as required of size.

10.0 Sq.mm, 4 core

16.0 Sq.mm, 4 core

25.0 Sq.mm, 3.5 core

35.0 Sq.mm, 3.5 core

Supply & Fixing M S clamp set of 50x6 mm flat from iron with nuts and bolts etc. for holding the riser pipe assembly of submersible pump set.

Providing & Lowering in tube well ISI marked GI Pipe medium duty (“B" class), Steel tube as per IS:1239 or amended up to date and zinc coating as per IS 4736, threaded and double flanged (welded) on both ends and two number 25x3mm MS flat welded on both ends between pipe & flange, rubber washer & nut bolts etc. complete in all respect.

65 mm dia

80mm dia

Providing, installing, testing and commissioning of double flanged bulk flow meter with removable mechanism, of class B conforming to ISO 4064/1 or amended up to date of approved make including cost of all material and labour as per specifications with GI Box (sheet 16 SWG) suitable with locking arrangement of following dia. 65 mm dia

Providing & Fixing of double flanged, CI body, ISI marked NRV of approved make of following sizes

65 mm dia

80 mm dia

Supplying & Installing 100 mm diameter sealed diaphragm bourdon type pressure gauge of range 0 to 10 kg. including all jointing material as per specification with safety cover.