8122/SAR-20/2022-23

Amount

Receiving Electrical & Mechanical complaints related to DG sets installed at AFS, Sarsawa allied units from complaints section/ JE E&M/ Engineer-in-Change & attending the same within 2 hrs. This item is inclusive of all preliminary work like opening of connectios, checking for supply, transportation of necessary tools and labour, assessing the nature of complaints, rectifying minor issues, removing air lock (if any), reconnecting the DG set back for proper functioning. Part shall be measured & pade separately under respective item of schedule . Note : Non compliance of attending breakdown & complaints within 2 hours after notification of the complaint will attract penalty @ Rs.500/-- per and maximum of Rs.10,000/- per day per complaint shall be recovered from contractor's payment for each complaint so notified. contractor shall deploy sufficient resources along with personnel safety equipments to keep all the DG sets functional . complete all as specified and directed

Disconnecting and taking down old unserviceable self starter, 12 Volt DC and dismantling complete for repair, servicing, cleaning, varnishing, oiling, reassembling & testing including replacement of the Following parts :- (a) Armature – 01 No (b) Solenoid switch – 01 No. (c) Field coils – 02 No. (d) Commutator – 01 No. (e) Carbon brush – 02 Nos. (f) Bendex assembly – 01 No (g) Tension sleeve – 01 No. (h) Gear assembly – 01 No.

All as per Item No.2 above but 24 Volts DC capacity complete all as specified and directed.

Supply only in replacement of Governor assembly for DG Set capacity upto 125 KVA as per existing of Make of Ashok Leyland all as specified and directed by Engr-in-Change.

Supply only in replacement of Governor assembly for DG Set capacity upto 63 KVA as per existing of Make of Ashok Leyland all as specified and directed by Engr-in-Change.

Supply only in replacement of replacement of FIP assembly for DG Set of capacity upto 200 KVA DG Set as per existing make all as specified and directed by Engr-in-Change.

Supply only in replacement of FIP assembly for DG Set of capacity upto 100 KVA DG Set as per existing make all as specified and directed by Engr-in-Change.

Supply only in replacment of FIP assembly for DG Set of capacity upto 50 KVA DG Set as per existing make all as specified and directed by Engr-in-Change.

Taking out in replacement the charging alternator for DG Set capacity up to 200 KVA and shifting to workshop for repair/rewinding of armature including replacement of unserviceable bushes & minor parts & reinstalling the same testing complete as specified and directed.

Supply only in replacement of Self starter 24 volts for DG set Upto 200 KVA Make -Lucas complete all as specified and directed

Supply only in replacement of Self starter 12 volts for DG set Upto 200 KVA Make -Lucas complete all as specified and directed

Disconnecting and taking out the radiator of under mentioned capacity of DG sets and carrying out to work shop, strip opening completer radiator assembly, cleaning of tubes with using de-scaling solution, including soldering / gas welding of leakage of tubes. Cutting the rusted portion of in let or out let tubes including gas welding of new MS water tubes assembling the complete radiator including replacement of gasket, hose pipe with clamps nut bolts, and testing for making it leak proof including oiling/servicing of water cooling assembly , replacing unserviceable parts, re-assembling and fixing the same in position and testing the system complete all as specified and directed by Engineer-in-Charge :- (a) 35KVA to 63 KVA Make : Cummins/Kirloskar/Ashok layland

Disconnecting and taking out the radiator of under mentioned capacity of DG sets and carrying out to work shop, strip opening completer radiator assembly, cleaning of tubes with using de-scaling solution, including soldering / gas welding of leakage of tubes. Cutting the rusted portion of in let or out let tubes including gas welding of new MS water tubes assembling the complete radiator including replacement of gasket, hose pipe with clamps nut bolts, and testing for making it leak proof including oiling/servicing of water cooling assembly , replacing unserviceable parts, re-assembling and fixing the same in position and testing the system complete all as specified and directed by Engineer-in-Charge :- (a) 100 KVA to 200 KVA Make : Cummins/Kirloskar/Ashok layland

Supply only in replacement of air cleaner filters for DG Set capacity 100 to200 KVA complete all as per sample specified and as directed

Supply only in replacement of air cleaner filters for DG Set capacity up to 63 KVA complete all as per sample specified and as directed

Opening the coupling of DG Set of capacity up to 200 KVA, dismentling the outer cover & taking out the fly wheel ring and transport to workshop for repair in and including replacement of fly wheel ring by pressing machine and reinstalled the same after repair complete all as specified & directed.

Supply only in replacement of AVR complete all as specified and as directed DG Set of capacity up to 200 KVA Make: Kirloskar/Cummins/Ashok Layland.

Supply only in replacement V Belt/Grooved for the DG Set of Capacity 35 to 63 KVA complete all as specified and directd. Make : DUNLOP/MRF/JK

All as per item No 18 above but for capacity of DG Set 100 to 200 KVA complete alkl as specified and directed. Make : DUNLOP/MRF/JK

Supply only in replacement of new alternator (A 115, 12 V 35 Amp) all as specified & directed. Make: Lucas/Kirloskar

Supply only in replacement of Neon lamp for high & low voltage complete all as specified and as directed.

Supply only in distilled water in sealed cane for batteries complete all as specified and as directed

Supply only in replacement of fuel tank cap with locking arrangement as per matcing to existing complete all as specified and directed

Supply only in replacement of radiator cap with chain as per matcing to existing complete all as specified and directed

Supply only in replacement of fuel pipe length of 1 Mtr alongwith locking clamp benzo bolt for Diesel tank as per matcing to existing complete all as specified and directed

Supply in replacement of butterfly hinges for canopy as per existing size complete all as specified and directed

Refixing the Genrating Set doors with provn of butterfly hinges. After repir of door as per matcing to existing complete all as specified and directed

Supply in replacement door rod bush as per matcing to existing complete all as specified and directed

Supply in replacement high pressure pipe HA294 complete all as specified and directed

Disconnecting and taking out defective battery lead and supplying, fixing, connecting and testing battery lead (Heavy duty) PVC insulated with multi strand copper conductor single core of size 25 Sqmm complete all as specified and directed

Supply only in replacerment of battery brass terminal (Heavy duty) comple all as specified and directed by Engr-in-Change

Remoding of battery post terminal as per existing size complete all as specified and directed by Engineer-inChange

Supply in replacement Radiator hose pipe of size 50mm dia with clamp for DG Set complete all as specified and directed

Preparation of existing surface of D.G. Set at various locations capacity 110 KVA to 285 KVA by scraping out the old existing peeled off paint layer, filling the cavities with suitable filler, making the surface smooth and applying two coats of synthetic enameled paint by spray machine including writing necessary details of D.G. Set i.e. SM No. & MES No. in the pattern and style with using synthetic enameled white paint complete as directed by Engineer-in-Charge.

Supply only on load change over switch cap 63 Amps 415 VOLT with SHEET ENCLOSER complete all as specified and directed make: Havells/L&T/ Schneider/ABB/ Indo Asian

Supply only on load change over switch cap 100 Amps 415 VOLT with SHEET ENCLODER complete all as specified and directed Make: Havells/L&T/ Schneider/ABB Indo Asian

Supply only on load change over switch cap 200Amps 415 VOLT with SHEET ENCLOSER complete all as specified and directed make: Havells/L&T/ Schneider/ABB Indo Asian

Supply only new curreent transformer (CT)coil of ratio as per matching to existing all as specified and directed.

Supply only in replacement LED Indiator lamp complete all as specified and directed L&T/BCH/C&S

Supply only in replacement Push butten complete all as specified and directed L&T/BCH/C&S

M & L for Heavy duty lead acid battery 12 Volts, 180/150 AH with electrolyte fully charged battery connecting and fixing at its position complete all as specified and directed. Make : Exide (Express) or equivalent make

M & L for Heavy duty lead acid battery 12 Volts, 80 AH with electrolyte fully charged battery connecting and fixing at its position complete all as specified and directed. Make : Exide (Express) or equivalent make

Supply only in replacement of control wire FR LS copper conductor 10 core PVC insulated flexible cable 2.5 Sqmm all as specified and directed.

Supply only in replacement of DWC pipe 25mm dia all as specified and directed by Engineer in Change

S & F replacement of Automatic Battery Charging 12/24 volts for charging of batterys up to 180 AH, operating Input voltage 170v to 270V, Forced air coiled with high input and output isolation 3000V AC and High Surge protection,overload,over voltage protection with input current 2.6 Amp at 230 Volt AC all as specified and directed.

M & L for repairs/welding of various portion of DG set and its foundation, exhaust system, radiator fan assembly, protection guard etc. complete all as specified and directed by Engineer-in-Charge.

Supply only of the following new parts suitable for water cooling assembly of DG Set repaired above item No 49 above :- Rubber hose pipe set complete for 35 KVA DG set complete all as specified and directed

-Ditto- all as above item No 50 but Water pump assembly set complete for 50 KVA DG set complete all as specified and directed

-Ditto- all as above item No 50 but Rubber hose pipe set complete for 63 KVA to 100 KVA DG set complete all as specified and directed

-Ditto- all as above item No 50 but Rubber hose pipe set complete for 125 KVA to 200 KVA DG set complete all as specified and directed

-Ditto- all as above item No 50 but Water pump repair kit set complete for 30 KVA to 63 KVA DG set complete all as specified and directed

-Ditto- all as above item No 50 but Water pump repair kit set complete for 100 KVA to 200 KVA DG set complete all as specified and directed

Taking out carefully unserviceable fuel injector pump assembly upto 200 DG set (Make Cummins), cleaning/ oiling/servicing fuel injector pump assembly, recalibration of Fuel Injector Pump after replacing unserviceable nozzles, re-assembling and fixing the same in position and testing the Fuel Injector Pump assembly all as specified and directed by Engineer-in-Charge. (NOTE :- (i) Repairs/servicing / reassembling and testing of Fuel injector pump shall be carried out through a authorised service center on fully automatic testing machine. (ii) The quoted rates of the contractor includes for fixing the serviceable parts in position and replacement of unserviceable parts with new parts. The new replaced parts shall be measured and paid for separately under appropriate item of Sch `A’ as `supply only ‘ but quoted rates are inclusive of replacement of small/minor parts such as nuts, bolts, washers, locking nuts, small springs, `O’ rings, screws/gaskets/ packing /studs etc. (iii) The quoted rates of contractor are deemed to be included cost of transportation to and fro authorized service centre.

Supply only of the following new parts suitable for fuel injection pump assembly repaired under Schedule `A' item No 56 above :- (Note :- Fixing element of these items is included under the rates quoted by the contractor for Schedule `A' item No 56 Kit Injector barrel plunger as per matching to existing complete all as specified and directed

-Ditto- all as above item No 57 but Gasket fuel pump as per matching to existing complete all as specified and directed

-Ditto- all as above item No 57 but Gasket Governor set as per matching to existing complete all as specified and directed

-Ditto- all as above item No 57 but Ball Bearing as per matching to existing complete all as specified and directed

-Ditto- all as above item No 57 but Nozzles with copper washers as per matching to existing to existing complete all as specified and directed

-Ditto- all as above item No 57 but Gasket fuel pump as per matching to existing complete all as specified and directed

-Ditto- all as above item No 57 but Screen filter as per matching to existing complete all as specified and directed

-Ditto- all as above item No 57 but Ball check as per matching to existing complete all as specified and directed

-Ditto- all as above item No 57 but Gasket Injector as per matching to existing complete all as specified and directed

-Ditto- all as above item No 57 butSeal ‘O’ ring as per matching to existing complete all as specified and directed

-Ditto- all as above item No 57 but Pump gear fuel as per matching to existing complete all as specified and directed

-Ditto- all as above item No 57 but Shaft fuel pump drive as per matching to existing complete all as specified and directed

-Ditto- all as above item No 57 but Shaft tachometer drive as per matching to existing complete all as specified and directed

-Ditto- all as above item No 57 but Bushing tachometer drive as per matching to existing complete all as specified and directed

-Ditto- all as above item No 57 but Seal key way as per matching to existing complete all as specified and directed

-Ditto- all as above item No 57 but Plunger Governor as per matching to existing complete all as specified and directed

-Ditto- all as above item No 57 but Bearing thrust as per matching to existing complete all as specified and directed

-Ditto- all as above item No 57 but Bearing thrust as per matching to existing complete all as specified and directed

-Ditto- all as above item No 57 but Plug Injector orifice as per matching to existing complete all as specified and directed

-Ditto- all as above item No 57 but Screen filter as per matching to existing complete all as specified and directed

-Ditto- all as above item No 57 but Seal dust as per matching to existing complete all as specified and directed

-Ditto- all as above item No 57 but Kit seal as per matching to existing complete all as specified and directed

Disconnecting & taking out of existing AMF panel of any description and in any position, of up to 200 KVA capacity DG set & opening of AMF Panel, M&L for preventive maintenance/servicing of AMF panel comprising by removal of dust/dirt/carbon particles by air blower, tighting of loose connection, replacement of worn out wires, lugs, setting of relay timer switch checking AC/DC circuits and replacement of unserviceable control wiring with 1.5 Sqmm, single core, copper conductor, flexible, PVC insulated, unsheathed cable suitable upto 1100 volts confirming to IS-694, taking out, removing and replacement of unserviceable parts / spares / items, reassembling the panel & fixing the same in position including a coat of spray painting of AMF panel with using synthetic enamel paint of required tint/shade and testing the AMF panel on full load after completion of repairs all as specified and directed by Engineer-in-Charge. Note : The quoted rates of the contractor are deemed to include for fixing the serviceable parts in position and replacement of unserviceable parts with new parts. The new replaced parts shall be measured and paid for separately under appropriate item of Sch `A’ as `supply only ‘ but quoted rates are inclusive of replacement of small/minor parts such as nuts, bolts, washers/lugs/gaskets etc. up to 200 KVA DG Set AMF Panel.

Supply only the following spares/parts/ components of AMF Panels repaired item No 79 above. Note : (i) Fixing & testing element of the following items is deemed to be included in the rates quoted by the contractor for respective item no 52 above (ii) Contractor shall have no claim on account of variation of quantities of following items or non execution of the item(s). Electronic timer, type ET-100, suitable of 240 Volts, 50 Hz, AC supply, for 0 -10 seconds (ON delay). (Make : L&T/PIC/Aditya Electronic)

-Ditto- all as above item No 80 but Electronic timer, suitable of 240 / 415 Volts, 50 Hz, AC supply, for 0-60 seconds (OFF delay). (Make : L&T / PIC / Aditya Electronic) complete all as specified and directed

-Ditto- all as above item No 80 but Power Contactor, 3 pole, coil voltage 415 / 440 Volts, 50 Hz with 2 NO + 2 NC auxiliary contacts, having current rating (AC3) of 225 Amps at 415 volts equivalent of make Siemens / GE/BCH/L&T complete all as specified and directed

-Ditto- all as above item No 80 but Power Contactor, 3 pole having current rating (AC3) of 200 Amps at 415 Volts equivalent of make Siemens / L&T / BCH/GE. complete all as specified and directed

-Ditto- all as above item No 80 but Pla relay 24 Volts DC, 11pin, 2 change over, cat part No. 2C/O – MPC -24D of pla complete all as specified and directed make or equivalent of Eagle man.

-Ditto- all as above item No 80 but Bimetal overload relay type MNX with relay range 24 – 40 Amps suitable for 3 phase 415 volts, AC supply complete all as specified and directed

-Ditto- all as above item No 80 but Electronic DC timer suitable for 12/24 Volts DC supply, for 0-60 seconds. (on delay).complete all as specified and directed (Make : L&T / PIC / Aditya Electronic)

-Ditto- all as above item No 80 but Under voltage relay suitable for 3 phase 415 volts, AC supply (Make : PIC / Aditya Electronic )

-Ditto- all as above item No 80 but Engine starting relay with sequence timer & Master timer suitable for 12 / 24 Volts DC supply. (Make : PIC / Aditya Electronic)

-Ditto- all as above item No 80 but Indicating lamps neon type with holder for 12 / 24 volts DC supply (RYB) (Make : L&T/BCH or equivalent.

-Ditto- all as above item No 80 but Electronic timer, suitable of 240 / 415 Volts, 50 Hz, AC supply, for 0-180 seconds (ON delay). (Make : L&T / PIC / Aditya Electronic)

-Ditto- all as above item No 80 but Ammeter 0-200 Amp/ 0-150 Amps/ 0-100 Amps, 96mm X 96mm, electromechanical type suitable for existing CTs of class 1.0 (Make : AE/IMP/Meco / Simco/Rishab)

-Ditto- all as above item No 80 but Voltmeter 0-50 Volts, 96 mm X 96mm, electromechanical type for measuring DC supply. (Make : AE/IMP/Meco / Simco/Rishab) complete all as specified and as directed.

-Ditto- all as above item No 80 but Supply and replacement of contractor MNX-95 complete all as specified and as directed.

-Ditto- all as above item No 80 but Supply and replacement of contractor MNX-110 complete all as specified and as directed.

-Ditto- all as above item No 80 but Supply and replacement of contractor MNX-140 complete all as specified and as directed.

-Ditto- all as above item No 80 but Supply and replacement of contractor MNX-325 complete all as specified and as directed.

-Ditto- all as above item No 80 but Supply and replacement of MNX 95 Contactor spare Coil 240 V, %0 Hz complete all as specified and directed by Engineer in Change .

Dismantling and taking out old unserviceable Dynamo assembly of 63 KVA to 200 KVA Three phase 50 HZ capacity of DG set for repair and replacement of defective parts like rotar assembly, Carbon brush, Bearing and rewinding to stator with suitable gauge of copper wire, sleeve, glass paper and Varnish, soldering to commutator assembly, reassembling & fixing the same in position and testing the dynamo assembly all as specified and directed by Engineer-in-Charge.

General servicing of DG set of any make which include taking down and replacement/ repair of diesel filter, oil filter, lubricating Engine oil, rubber hose pipe, V belt, oil pipe, diesel pipe, repair kit, gaskets, burnt parts, measuring earth resistance values (as required) etc and tightening of nuts, bolts, washers, greasing, etc for proper running of DG sets complete all as specified and directed. Capacity : 35 to 63 KVA

-Ditto- all as above item No 100 but capacity of DG set 100 to 200 KVA complete all as specified and directed.

Supply only coolent for radiator of DG sets upto 400 KVA Make: Bosch sealed Packing complete all as specified and directed.

Supply only Rain guard for DG Set canopy door comple all as specified and directed by Engineer-in-Change

De-coupling of alternator from Engine, transportation to workshop, complete dismantling washing to remove carbon particls, rewinding of arrmature /field coils with copper wire/strip of size as per original with insulation, pre-heating in oven, varnishing and re-heating, assembly of alternator, testing and coupling with engine at site and full load testing complete all as directed by Engr-in-Charge

Supply only in replacement of Ball bearing up to 63 KVA DG Set as per existing size all as specified and directed by engineer in Change

Supply only in replacement of Ball bearing up to 125 KVA DG Set as per existing size all as specified and directed by engineer in Change

Supply only in replacement of Ball bearing up to 200 KVA DG Set as per existing size all as specified and directed by engineer in Change

M&L for remetalling of bearing seat on rotor shaft/in end cover housing machining on lathe to match with the existing size of bearing complete all as specified and directed by the engr-in-Change

Comprehensive preventive and periodical maintenance of 400 KVA DG Set with Engine Make Cummins and Alternatr Make Stamford as per OEM Standards maintenance Schedule. Note : AMC to be carried out through OEM only. This effect shall be submitted by the contractor to department before starting of work.(ii) following material shall be mesured and paid separately under respective items of Sch

Material for 400 KVA DG Set :- Element , lubrication oil filter Item No 3401544 complete all as specified and directed.

-Ditto- all as above item No 87 but Filter Fuel Item No 5317717 complete all as specified and directed.

-Ditto- all as above item No 87 but Separ ator fuel water Item No 4345001 complete all as specified and directed.

-Ditto- all as above item No 87 but Element inner Item No 4957709 complete all as specified and directed

-Ditto- all as above item No 87 but Element outer Item No 4957708 complete all as specified and directed

-Ditto- all as above item No 87 but Element element crn resistor Item No 4072352 complete all as specified and directed

-Ditto- all as above item No 87 but Valvo Line Premium Blue 7800 Plus Item No 505441 complete all as specified and directed

-Ditto- all as above item No 87 but Inhibitor, corrosion Item No 4926654 complete all as specified and directed

Comprehensive preventive and periodical maintenance of 320 KVA DG Set with Engine Make Cummins and Alternatr Make Stamford as per OEM Standards maintenance Schedule. Note : AMC to be carried out through OEM only. This effect shall be submitted by the contractor to department before starting of work.(ii) Following material shall be mesured and paid separately under respective items of Sch

Material for 320 KVA DG Set :- Element , lubrication oil filter Item No 3401544 complete all as specified and directed

-Ditto- all as above item No 96 but Filter Fuel Item No 3973232 complete all as specified and directed

-Ditto- all as above item No 96 but Filter Fuel Item No 3973233 complete all as specified and directed

-Ditto- all as above item No 96 but Resistor corrosion Item No 4058965 complete all as specified and directed

-Ditto- all as above item No 96 but Element Filter Item No A041R279 complete all as specified and directed

-Ditto- all as above item No 96 but Element Air Filter Item No A041R273 complete all as specified and directed

-Ditto- all as above item No 96 but inhabitor, corrosion 5liters Item No 3816986 complete all as specified and directed

-Ditto- all as above item No 96 but Valvo Line Premium Blue 7800 Plus Item No 505441 complete all as specified and directed

-Ditto- all as above item No 96 but Foil sealed test strips cc2602B Item No 3403800 complete all as specified and directed

Supply only in replacement of radiator assembly for DG set of 35 KVA as per existing make all as specified and directed by Engineer-in Change

Supply only in replacement of radiator assembly for DG set of 63 KVA as per existing make all as specified and directed by Engineer-in Change

Supply & Fixing G.I strip 32x6mm with saddles & fixing screw etc for roof conductors & down conductors above ground complete all as specified and directed by Engineer in Change

M & L for earthing with galvanised steel earth plate 600mm x 600mm x 6 mm thick electrode burried directly in ground (earth pit not less than 3.0 m deep below ground level) with top edge of the plate not less than 2.4 m below normal ground level connected to galvanised iron strip 32mm x 6mm by means of brass / gunmetal bolts, nuts and washers of all as shown in electrical plate No 3 of SSR Part-I connected to test points including PCC earth pit having outer dimension of 60cm x 60cm x 60cm and internal dimension of 30cm x 30cm x 30cm with CI cover, GI protection pipe 40mm dia. light grade for earth lead from earth plate to testing point and for watering pipe 20mm dia medium grade, with one number funnel duly welded wire mesh, filling of charcoal and salt surrounding the earth plate incl. excavation and earth work in any type soil complete all as specified and directed including testing on completion.

NAQLI LAL SHARMA AND ARUN SHARMA

BRIJ CONSTRUCTIONS

TRINITY CONSTRUCTION

SHRI RAM ENTERPRISES

sanjeev enterprises