COMPREHENSIVE MAINTENANCE OF DG SETS INSTALLED IN HANGAR AND VARIOUS DEPOT IN TECHNICAL AREA AT AFS KANPUR

Amount

Complete general servicing of DG set of any make which include taking down and replacement / repairs of diesel filter, oil filter, lubricating oil, rubber hose pipe, V belt, oil pipe, diesel pipe, repair kit, gaskets, burnt parts, measuring earth resistance values (as required) etc. and tightening of nuts, bolts, washers, greasing, etc for proper running of DG Sets complete all as specified and directed. Capacity:- 5 KVA to 63 KVA

All as per serial item No 1.00 above but capacity of DG Set 75 KVA to 200 KVA complete all as specified and directed.

All as per serial item No 1.00 above but capacity of DG set 250 KVA to 500 KVA complete all as specified and directed. Note for Ser No 1 to 3:- (i) Cost of fixing charges, oiling, greasing, replacement of engine oil etc. tightening of nuts, bolts and minor work extra are included in the unit rate quoted by the contractor. (ii) Maintenance of Diesel Generating Sets will be carried out and Maintenance records shall be prepared by Contractor and signed by JE E/M & Engineer-in-Charge. All Maintenance register will be provided by the Contractor for record purpose. (iii) The taken down spares shall be cleaned and refitted on DG sets, if found serviceable. All other taken down unserviceable parts/spares shall be replaced and paid under relevant item of BOQ. (iv) Servicing of DG sets shall generally be carried out on quaterly basis but may vary as per site requirement and as directed by GE/ Engineer-in-Charge

S&F V Belt / Grooved for the DG Sets of capacity 5 KVA to 63 KVA complete all as specified & directed. Make: DUNLOP / MRF / JK.

S&F V Belt / Grooved for the DG Sets of capacity 75 KVA to 200 KVA complete all as specified and directed.

S&F V Belt / Grooved for the DG Sets of capacity DG set 250 KVA to 500 KVA complete all as specified and directed.

S&F Oil / Diesel pipe complete set for DG Sets of capacity 5 KVA to 63 KVA complete all as specified & directed.

S&F Oil / Diesel pipe complete set for DG Sets of capacity 75 KVA to 200 KVA complete all as specified and directed.

S&F Oil / Diesel pipe complete set for DG Sets of capacity 250 KVA to 500 KVA complete all as specified and directed.

S&F Oil filter for DG Set of capacity 5 KVA to 63 KVA complete all as specified & directed. Make- Mico / existing make / other make as approved by GE.

S&F Oil filter for DG Set of capacity 75 KVA to 200 KVA complete all as specified and directed.

S&F Oil filter for DG Set of capacity 250 KVA to 500 KVA complete all as specified and directed.

S&F Diesel filter for DG Set of capacity 5 KVA to 63 KVA complete all as specified & directed. Make- Mico / existing make / other make as approved by GE.

S&F Diesel filter for DG Set of capacity 75 KVA to 200 KVA complete all as specified and directed.

S&F Diesel filter for DG Set of capacity 250 KVA to 500 KVA complete all as specified and directed.

S&F Air cleaner filter assembly including all accessories suitable for DG set of capacity 5 to 63 KVA complete all as specified and as directed.

S&F Air cleaner filter assembly including all accessories suitable for DG set of capacity 75 KVA to 200 KVA complete all as specified and directed.

S&F Air cleaner filter assembly including all accessories suitable for DG set of capacity 250 KVA to 500 KVA complete all as specified and directed.

S&F Rubber hose pipe complete set for DG set of capacity 5 KVA to 63 KVA complete all as specified & directed.

S&F Rubber hose pipe complete set for DG set of capacity 75 KVA to 200 KVA complete all as specified and directed.

S&F Rubber hose pipe complete set for DG set of capacity 250 KVA to 500 KVA complete all as specified and directed.

S&F Oil / Diesel / Water pump for DG Set complete of capacity 5 KVA to 63 KVA complete all as specified & directed. Make- Kirloskar / Cummins or other make as approved by GE.

S&F Oil / Diesel / Water pump for DG Set complete of capacity 75 KVA to 200 KVA complete all as specified and directed.

S&F Oil / Diesel / Water pump for DG Set complete of capacity 250 KVA to 500 KVA complete all as specified and directed.

S&F engine sump packing (gasket) suitable for DG Set of capacity 5 KVA to 63 KVA complete all as specified and directed.

S&F engine sump packing (gasket) suitable for DG Set of capacity 75 KVA to 200 KVA complete all as specified and directed.

S&F engine sump packing (gasket) suitable for DG Set of capacity 250 KVA to 500 KVA complete all as specified and directed.

S&F Full over hauling packing kit suitable for DG Set of capacity 5 KVA to 63 KVA complete all as specified and directed.

S&F Full over hauling packing kit suitable for DG Set of capacity 75 KVA to 200 KVA complete all as specified and directed.

S&F Full over hauling packing kit suitable for DG Set of capacity 250 KVA to 500 KVA complete all as specified and directed.

S&F Head gasket suitable for DG Set of capacity 5 KVA to 63 KVA complete all as specified and directed.

&F Head gasket suitable for DG Set of capacity 75 KVA to 200 KVA complete all as specified and directed.

&F Head gasket suitable for DG Set of capacity 250 KVA to 500 KVA complete all as specified and directed.

Supply of Engine Oil of grade 20W40 in containers and topping up engine oil in DG sets of any capacity complete all as specified and directed. Make: Servo / Castrol / Veedol.

Supply of coolant for radiator and topping up of coolant in DG sets of any capacity complete all as specified and directed. Make: Servo / Castrol / Veedol.

S&F coupling joint to engine and generator / alternator by taking out old coupling from DG sets of capacity upto 250 KVA complete all as specified and as directed.

S&F coupling joint to engine and generator / alternator by taking out old coupling from DG sets of capacity 320 KVA to 500 KVA complete all as specified and directed.

Taking out FIP along with its all accessories from DG set including transportation to authorised service centre for overhauling / repairs / re-calibration and re-fixing of DG set including replacement of necessary spare parts (as required) such as delivery valves, plungers ‘O’ ring spring, nozzel etc. complete all as specified and as directed. Capacity of DG Set up to 200 KVA.

All as per serial item No 38.00 above but DG set of capacity 250 KVA to 500KVA complete all as specified and directed.

Removal of radiator from engine of DG set with de-scaling and brazing as required for repairs of water taking etc. and re-fixing the same properly of capacity upto 200 KVA complete all as specified and directed.

All as per serial item No 40.00 above but DG set of capacity 250 KVA to 500 KVA complete all as specified and directed.

M&L for replacement of self starter 12 V/ 24 V of any type, capacity, make of DG set by repairing bentax action of self starter and replacement of gears or any other worn out spares of self starter, rewinding of armature as required complete all as specified and as directed.

S&F in replacement of battery terminal bolt type suitable for existing AH battery complete all as specified and as directed.

S&F in replacement of battery lead of copper conductor PVC insulated fitted with lead terminal on one side and other side with brass or lead terminal 1.00 m long as per site requirement and connection complete all as specified and as directed.

S&F in replacement of battery 12 volts and upto 180 AH lead acid type including testing complete all as specified & directed. Make : EXIDE / AMARON or other make as approved by GE.

S&F in replacement of battery 12 volts 150 AH lead acid type including testing complete all as specified & directed. Make : EXIDE / AMARON or other make as approved by GE.

S&F in replacement AVR (Automatic Voltage Regulator) of existing make for DG Set of capacity upto 250 KVA complete all as specified & directed.

All as per serial item No 48.00 above but capacity of DG set 320 KVA to 500 KVA complete all as specified and directed.

S&F in replacement turbo charger including its accessories of existing make suitable for 125 to 200 KVA capacity complete all as specified & directed.

All as per serial item No 50.00 above but capacity of DG set 250 KVA to 500 KVA complete all as specified and directed.

S&F in replacement digital Microprocessor controller of existing size, make, model & type, having complete features and fixing in Control Panel of DG sets of capacity upto 250 KVA complete all as specified and directed.

All as per serial item No 52.00 above but for capacity of DG set 320 KVA to 500 KVA complete all as specified and directed.

S&F in replacement old /unserviceable Pad lock assembly by disconnecting and taking out including replacement of nut, bolts etc. suitable for silent type DG set door for capacity upto 250 KVA complete all as specified and directed.

All as per serial item No 54.00 above but for capacity of DG set 320 KVA to 500 KVA complete all as specified and directed.

Material and labour for painting of DG Set, canopy and panel with synthetic enemel paint two coats by spray painting approved colour after scraping of old paint, cleaning of all rusted portion, surface including writing i.e MES No, Capacity etc. as per existing pattern etc complete all as specified and directed. Capacity of DG Set 5 KVA to 63 KVA.

All as per serial item No 56.00 above but for capacity of DG Set 75 KVA to 200 KVA complete all as specified and directed.

All as per serial item No 56.00 above but for capacity of DG set 250 KVA to 500 KVA complete all as specified and directed.

Disconnecting and taking down old /unserviceable Radiator fan and supply and fixing new radiator fan including replacement of old/unserviceable nut, bolts etc, suitable for DG set capacity upto 125 KVA complete all as specified and directed.

Disconnecting and taking down old /unserviceable Radiator fan and supply and fixing new radiator fan including replacement of old/unserviceable nut, bolts etc, suitable for DG set capacity 160 KVA and above complete all as specified and directed.

S&F in replacement complete radiator with fan drive assembly and other accessories including nut, bolts etc. suitable for DG set capacity upto 125 KVA complete all as specified and directed.

S&F in replacement complete radiator with fan drive assembly and other accessories including nut, bolts etc. suitable for DG set capacity 160 KVA and above complete all as specified and directed.

S&F in replacement HRC fuse 250 Amps and above including fixing arrangement complete all as specified and as directed. Make: L&T / Legrand / Schneider.

Complete general & routine maintenance of DG set control panels / AMF panels / LT panels by cleaning of all carbonized / corroded parts, checking / repair of wiring and battery charging system if any in the panel with replacement of lugs, nuts, bolts, relays, contactors, single core copper cable etc. as required and making the panel serviceable of any size / any make including replacement of voltmeter, ammeter, power factor meter, indicator, microprocessor etc. complete all as specified & directed. Note:- Spare part as required for panels shall be measured and paid for separately under relevant item of BOQ.

Supply only Voltmeter 0-500 Volt square or otherwise flush pattern of existing make and size complete all as specified and directed.

Supply only Ammeter any range flush pattern size as existing make and size complete all as specified and directed.

Supply only Indicator Lamp (RYB) complete all as specified and directed. Make – L&T/Vaishno/C&S / Standard.

Supply only Ignition switch of 12/24 Volts complete all as specified & directed.

Supply only CT 50/5 to 500/5 complete all as specified & directed. Make:- AE / existing make / other make as approved by GE.

Supply only Solenoid switch 12/24 Volts with relay of existing make and capacity complete all as specified & directed.

Supply only relay 12/24V DC complete all as specified & directed. Make- Siemens/MDS/L&T.

Supply only Limit switch of existing make and capacity as per site requirement complete all as specified & directed.

Transportation of DHPP to any DG set in Air force station, Chakeri, Kanpur in containers including and upto 100 litres and pouring in tanks of DG sets complete all as specified and as directed. Note: - Containers and required T&P shall be arranged by the contractor under his own arrangement. The job of filling the fuel must be completed within 2 hrs of issuance of fuel to the contractor by the dept. Non-compliance to this note will attract a penalty of Rs 500/= per job.

Transportation of DHPP to any DG set in Air force station, Chakeri, Kanpur in containers of above 100 litres and pouring in tanks of DG sets complete all as specified and as directed. Note: - Containers and required T&P shall be arranged by the contractor under his own arrangement. The job of filling the fuel must be completed within 2 hrs of issuance of fuel to the contractor by the dept. Non-compliance to this note will attract a penalty of Rs 500/= per job.

S&F in replacement of on-load type change over switch on load front handle 4 pole 415 volt 50 Hz 100-125 Amps including mounting arrangement of metallic frame work of appropriate section and size on walls or panels complete all as specified and as directed. Make:- Havells / L&T / Legrand. Note :- Making connections to the electric system including cutting of cables of any size and type, making and termination by using suitable lugs is included in the rate quoted under this item.

All as per serial item No 75.00 above but 4 pole 415 volt 50 Hz 200 Amps complete all as specified and directed.

All as per serial item No 75.00 above but 4 pole 415 volt 50 Hz 400 Amps complete all as specified and directed.

Supply, laying in ducts/trenches or fixing on wall/pole etc test and commissioning (in replacement) of LT cable XLPE insulated, screened, PVC bedded, galvanized steel strip or wire armoured electric power cable heavy duty with multi stranded aluminium conductor 1100 V grade cross sectional are 50 Sqmm 3.5 Core suitable for earthed system including taking out old unserviceable cable complete all as specified and directed. Make: - Havells/ Polycab/ Finolex/ Grandlay/Gloster.

All as per serial item No 78.00 above but size 70 Sqmm 3.5 Core complete all as specified and directed.

All as per serial item No 78.00 above but size 95 Sqmm 3.5 Core complete all as specified and directed.

M&L for complete overhauling Diesel Engine by opening top head, cleaning of engine of Generator and replace worned out parts of engine, Checking and setting right the alignment of Engine & Alternator, servicing of engine for smooth running, observing & setting correctly the unusual sound & color of smoke from exhaust (if any), repairing the leakage of fuel, lubricating oil & coolant, repairing of Accessories drive, Turbocharger and crankshaft endplay, rewinding of burnt armature of rotor / stator, greasing, cleaning, removal of carbon deposits and other unwanted reminants, re-assembling the complete engine, fixing it in position and testing on load complete all as specified & directed. Capacity :- 75 KVA DG Set. Note:- The taken down spares shall be cleaned and refitted on DG sets, if found serviceable. All other unserviceable parts/spares shall be paid under relevant BOQ Item.

Supply only Piston Assembly including pistons ring set of existing make complete all as specified and directed. Note: Old unserviceable Piston Assembly will be deposited by the contractor in E/M store yard.

Supply only Cylinder liner ‘O’ ring kit of existing make of DG set complete all as specified and directed.

Supply only Main bearing set of existing make of DG set complete all as specified and directed.

Supply only Oil pump set of existing make of DG set complete all as specified and directed.

Supply only Valve (inlet and outlet valve) of exisiting make of DG set complete all as specified and directed.

Supply only Cylinder head of existing make complete all as specified and directed. Note: Old unserviceable cylinder head will be deposited by the contractor in E/M store yard.

Supply only Crank shaft Assembly of existing make complete all as specified and directed. Note: Old unserviceable Crank shaft Assembly will be deposited by the contractor in E/M store yard.

Supply only Head Gaskets set of existing make complete all as specified and directed.

Supply only Connecting rod bearing kit of existing make complete all as specified and directed.

M&L for overhauling of complete diesel engine by opening top head , cleaning of engine of Generator and replace worned out parts of engine, Checking and setting right the alignment of Engine & Alternator, servicing of engine for smooth running,observing & setting correctly the unusual sound & color of smoke from exhaust (if any), repairing the leakage of fuel, lubricating oil & coolant, repairing of Accessories drive, Turbocharger and crankshaft endplay, rewinding of burnt armature of rotor / stator, greasing, cleaning, removal of carbon deposits and other unwanted reminants, re-assembling the complete engine, fixing it in position and testing on load complete all as specified & directed. Capacity :- 125 KVA DG Set. Note:- The taken down spares shall be cleaned and refitted on DG sets, if found serviceable. All other unserviceable parts/spares shall be paid under relevant BOQ Item.

Supply only Piston Assembly including pistons ring set of existing make complete all as specified and directed. Note: Old unseviceable Piston Assembly will be deposited by the contractor in E/M store yard.

Supply only Cylinder liner ‘O’ ring kit of existing make of DG set complete all as specified and directed.

Supply only Main bearing set of existing make of DG set complete all as specified and directed.

Supply only Oil pump set of existing make of DG set complete all as specified and directed.

Supply only Valve (inlet and outlet valve) of exisiting make of DG set complete all as specified and directed.

Supply only Cylinder head of existing make complete all as specified and directed. Note: Old unseviceable Cylinder head will be deposited by the contractor in E/M store yard.

Supply only Crank shaft Assembly of existing make complete all as specified and directed. Note: Old unseviceable Piston Assembly will be deposited by the contractor in E/M store yard.

Supply only Head Gaskets set of existing make complete all as specified and directed.

Supply only Connecting rod bearing kit of existing make complete all as specified and directed.

M&L for overhauling of complete diesel engine by opening top head , cleaning of engine of Generator and replace worned out parts of engine, Checking and setting right the alignment of Engine & Alternator, servicing of engine for smooth running,observing & setting correctly the unusual sound & color of smoke from exhaust (if any), repairing the leakage of fuel, lubricating oil & coolant, repairing of Accessories drive, Turbocharger and crankshaft endplay, rewinding of burnt armature of rotor / stator, greasing, cleaning, removal of carbon deposits and other unwanted reminants, re-assembling the complete engine, fixing it in position and testing on load complete all as specified & directed. Capacity :- 320 KVA - 500 KVA DG Set. Note:- The taken down spares shall be cleaned and refitted on DG sets, if found serviceable. All other unserviceable parts/spares shall be paid under relevant BOQ Item.

Supply only Piston Assembly incl. pistons ring set of existing make complete all as specified and directed. Note: Old unseviceable Piston Assembly will be deposited by the contractor in E/M store yard.

Supply only Cylinder liner ‘O’ ring kit of existing make of DG set complete all as specified and directed.

Supply only Main bearing set of existing make of DG set complete all as specified and directed.

Supply only Oil pump set of existing make of DG set complete all as specified and directed.

Supply only Valve (inlet and outlet valve) of exisiting make of DG set complete all as specified and directed.

Supply only Cylinder head of existing make complete all as specified and directed. Note: Old unseviceable cylinder head will be deposited by the contractor in E/M store yard.

Supply only Crank shaft Assembly of existing make complete all as specified and directed. Note: Old unseviceable Crank shaft Assembly will be deposited by the contractor in E/M store yard.

Supply only Head Gasket set of existing make complete all as specified and directed.

Supply only Connecting rod bearing kit of existing make complete all as specified and directed.

Supply only Engine Block of existing make complete all as specified and directed. Note: Old unseviceable Engine Block will be deposited by the contractor in E/M store yard.

Receiving Electrical & Mechanical complaints related to DG sets installed at AFS, Chakeri & allied units from Complaint section / JE E&M / Engr-In Charge & attending the same within 2 hrs. This item is inclusive of all preliminary work like opening of connections, checking for supply, transportation of necessary tools and labour, assessing the nature of complaints, rectifying minor issues, removing air lock (if any), reconnecting the DG set back for proper functioning. Note :- Non compliance of attending breakdown & complaint within 2 hours after notification of the complaint will attract penalty @ Rs. 500/= per hour and maximum of Rs. 10,000/= per day per complaint shall be recovered from Contractor's payment for each complaint so notified. Contractor shall deploy sufficient resources along with personnel safety equipments to keep all the DG sets functional.

S&F in replacement contactor coil of 100 - 200 Amps complete all as specified & directed.

S&F in replacement contactor coil of 250 - 400 Amps complete all as specified and directed.

S&F in replacement of contactor of upto 100 - 200 Amps complete all as specified & directed. Make: Schneider / L&T / Siemens.

All as per serial item No 87.00 above but of capacity 250 - 400 Amps complete all as specified and directed. Make: Schneider / L&T / Siemens.

Mangalam Trades

VEE KAY ENTERPRISES

PAWAN COOL CORPORATION