Construction of ROH Depot-2 at Bondamunda under the jurisdiction of Dy. Chief Engineer /Con/Rourkela, South Eastern Railway. Estimate No 2061W/2026

A-Work under DSR-2023

B-Work under SERUSSOR -2021

C-Work under Non SERUSSOR-2021

Item Breakup - A-Work under DSR-2023

Item Breakup - B-Work under SERUSSOR -2021

Mechanical manufacturing of blanketing cum material by using only hard and durable stone crushed in mechanical crusher to different gradations, wet mixing of the same in designed proportion in Pug mill or wet mix plant to have uniform gradation including all incidental transportation, laying over finished formation in uniform layer(s) with motor grader, compaction with suitable vibratory roller to specified density and finishing to correct profile, complete as per RDSO Specification No. RDSO/2020/GE: IRS-0004 with latest correction slips. Note: This item shall be used only when entire constituent of blanketing material is mechanically manufactured by crushing of hard and durable stone into desired gradation of designed proportion.

Providing (average) Dry Stone flooring with boulders of not less than 35kg each in weight, hand packed with surface levelled off to the correct section with hammer dressing as necessary on the ground including filling the gaps with quarry spalls and ordinary sand complete including cost of supply of all materials, labour, lead, lift, tools, plants, crossing of tracks and the like as per drawing and technical specification as directed by Engineer in charge. Dismantling and removing rail of all section & length from track, laid on any type & density of sleeper by removing fish plates, fastenings & fish bolts and other materials including stacking all released materials within an average distance of 500 metres as directed by Engineer in-charge. Note: 1.Cutting of rails shall be paid separately. 2.Work to be done under traffic block.

For Casual/Scattered Rail Renewal work Laying and linking of turnouts of all types including diamond crossings & Derailing switches with 52Kg / 60Kg rail section on PSC sleepers on prepared ballast bed for New lines or during total closure of section at indicated location as per standard drawing, duly leading sleepers, rails, switches, crossings, fastenings including rail cutting, drilling, fixing of all components, fittings with housing of tongue rails as per requirement of signaling, preparing ballast bed, filling and spreading of ballast as required, linking of turnout w i t h track, attending track parameters including lifting, providing one round of packing to make track fit for 20 kmph speed including lubrication of fittings/fastenings, complete as directed by Engineer in-charge.

1 in 8½ Turnouts

1 in 12 Turnouts SER-CONST-HQ-ENGG/SOUTH EASTERN RLY

Boxing and profiling of ballast as per TRM procedure prescribed in latest edition of IRPWM including cess dressing on both sides of track. The work will include removing excess ballast from track and putting the same in crib and shoulder by leading to a maximum of 50m including crossing of track, deweeding on ballast section etc and as directed by Engineer-In charge. Manufacturing, supply and stacking of machine crushed Track Ballast conforming to RDSO Specification (IRS-GE-1) with latest correction slips at Railway depot or nominated location. Note: Distance of nearest quarry mentioned in each sub-item is only for the purpose of selecting the items for preparation of estimates/tender schedule, based on the minimum distance betw e e n nearest quarry and centre of supply points and will not affect the selection of quarry during physical supply in any way till prescribed specification is met fully.

When distance of nearest quarry is more cum than 30 km and up to 40 km 25mm gap Cess Welding and finishing of weld to meet the prescribed tolerances and pass all stipulated tests with Contractor's labour, materials, consumables, tools, equipments etc. to complete the work in all respect as per IR's "Manual for Fusion Welding of Rails by Alumino - Thermic Process" with latest correction slips, including all required handling and rehandling of rails, marking of welded joint, painting weld collar with anticorrosive paint, as directed by Engineer in charge. Note: 1. Welding shall be carried out only by trained welder having valid competency certificate using RDSO approved Alumino Thermit Welding Portions, 3 piece prefabricated mould (Zircon washed) manually pressed, Single shot crucible fitted with auto tapping thimble and Compressed Air Petrol/LPG preheating technique as per RDSO Specification No IRST/19-2020 with latest amendment. 2. Hydraulic Weld trimmer shall be used for chipping and profile Grinder for finishing.

For 60 Kg/60EI - R260 grade Rail Shifting & pairing of rails / panels unloaded alongside existing running track to adjoining formation of a new line including crossing of one track, duly lifting & pushing rail / panel without damaging it and taking all necessary precautions, so as not to infringe the running track, as directed by Engineer in-charge. Note: The rail barricading, if disturbed during working, should be restored to its original condition by the agency including re-fixing & concreting as required.

Rail length up to 13m - Under Conditions RM not requiring Traffic Block

For rails/panels of more than 13m and up to RM 40m length - Under Conditions not requiring Traffic Block SER-CONST-HQ-ENGG/SOUTH EASTERN RLY

Spreading of ballast, from existing stacks cum available along formation on top or at cess, in required uniform thickness, compaction of ballast layer laid on new formation at all the locations with smooth wheeled power roller of 8-10 tonne capacity to sufficient number of passes to form consolidated ballast bed of approximately 250mm thickness to a width of 4m symmetrical to centre line of proposed track in correct line & level with all ascents & descents, as directed by Engineer in-charge. Note: Item is inclusive of (a) providing ramp for taking roller to formation and removing the same & making good formation after completion of work; (b) redistribution & leveling of excess ballast while rolling to obtain uniform plane cambered surface. Linking of BG track (except at LC, Bridges and SEJs) with any type of rail section and sleeper of specified density, on ballast bed spread and compacted with suitable roller, over prepared formation including leading free rails/welded panels available along the alignment on to formation, leading and spreading all fittings and fastenings, spreading of sleepers at specified spacing, squaring, placing of rails over sleepers and fixing rails to sleepers with all types of fittings and fastenings to correct gauge & alignment, lubrication of fittings and fastenings with contractor's grease as per IRPWM standards with contractors labour, tools, consumables, with all lead, lifts etc. complete and raising, levelling and initial packing of track to make it fit for 30 kmph and meet other prerequisites prescribed in Indian Railway Track Machine Manual for deployment of Tamping Machine. Note: 1.Rail cutting and Hole drilling shall be paid separately. 2.Spreading of ballast and compaction shall be paid separately under relevant item.

For sleeper density of 1540 sleepers per km TRM Shifting / Slewing the existing or newly assembled track of any rail section with any type of sleepers and any density under line block to correct locations & alignment and attending to one round kutcha packing to run safely at 20KMPH speed with all contractors tools and consumables complete and as directed by Engineer in- charge.

Maximum Shifting / Slewing up to 1 metre

Maximum Shifting / Slewing for more than 1 TRM metre & up to 2 metres Through packing of track, as per procedure prescribed in latest edition of Indian Railways Permanent Way Manual

For PSC sleeper Track with Sleeper Density TRM of 1540 Sleepers/Km or more SER-CONST-HQ-ENGG/SOUTH EASTERN RLY First or Second Through Packing of track of all sleeper density including giving a general lift, as desired to eliminate sag after Deep Screening work, lifting of track, lowering of track and major realignment of curves and formation rehabilitation as per procedure prescribed in latest edition of IRPWM. Note: General lift is normally 25 mm and isolated lift may be up to 50 mm.

For PSC Sleeper Track with Sleeper Density TRM of 1540 Third or subsequent Through Packing of track for all sleeper density including picking of slacks, as required after second through packing, subsequent to Deep Screening work as per procedure prescribed in latest edition of IRPWM. This item can also be used after lifting/regrading/realignment works also. Note: General lift is normally 25 mm and isolated lift may be up to 50 mm.

For PSC Sleeper Track with Sleeper Density TRM of 1540 Through packing of points and crossings, derailing switches including gauging, fittings recoupment, ballasting as required, elimination of sag and to the required alignment after Deep Screening as per procedure prescribed in latest edition of IRPWM complete as per direction of Engineer-in-charge. Note: This work shall be operated in exceptional cases with written approval at DEN level when UNIMAT is not available and immediate packing is required to pass train over it.

1 in 8½ PSC layout

1 in 12 PSC layout Carrying out USFD testing of Alumino Thermic (AT) welds on all types of rails, using 0° (2 MHz) double crystal; 70° (2 MHz) 20mm x 20mm single crystal probe for head & flange testing; 2 nos. 45° (2 MHz) single crystal with tandom rig for testing from rail top to bottom & for half moon testing and 70° (2 MHz) 20mm x 20mm side looking probe by NBC (Need Based Concept) method under traffic conditions as per provisions of IR's "Manual & Specifications for Ultrasonic Testing of Rails and Welds" & related instructions duly marking the defects, submission of daily reports and storing back-up data as specified & directed. The rates are inclusive of contractor's men, materials & machines complete unless otherwise specified and directed.

Track having up to 3 rail panels - With Each Contractor's USFD machine : SER-CONST-HQ-ENGG/SOUTH EASTERN RLY Quick cutting with abrasive rail cutter of all types of rail sections including wear resistant, head hardened rails up to 110 UTS, with contractors tools & plants, equipment, consumable with all lead & lift etc. complete as directed by Engineer in- charge. Abrasive Rail Cutter will be as per RDSO Specification No. TM/SM/1 (Rev. 01 of 2012) with latest status of RDSO; Rail Cutting Wheel Abrasive Disc will be as per RDSO Specification No.TM/SM/2 (Rev. 01 of 2020)

60 Kg - 110/90 UTS - Outside Track Drilling holes of 16 mm to 32 mm dia. with Rail Drilling machine including chamfering with appropriate chamfering tools in all types of rail section with contractor's tools & plants, equipment, consumable with all lead & lift etc. complete, as directed by Engineer in-charge. Rail Drilling Machine will be as per RDSO Specification No. TM/SM/3, dated 24.04.1991.

Outside Track Transportation of Rails, sleepers, switches, crossings, SEJs and Glued Joints by road vehicles for different leads. Note: 1 . Lead shall be the shortest motorable road length between the points of loading and unloading. 2. Loading and unloading shall be paid extra under relevant items.

Lead up to 5 Km

Lead beyond 5 Km and up to 10 km

Lead beyond 10 Km and up to 20 km

Lead beyond 20 Km and up to 30 km

Lead beyond 30 Km and up to 50 km

Lead beyond 50 Km and up to 100 Km

Lead beyond 100 Km and up to 150 Km

Extra for every Km per MT beyond 150 Km MT-Km 41500.00 over item no. 172057 Collection, segregation and stacking of various scattered P.Way materials at nominated stacking location with serviceable and un-serviceable ones separately within a lead up to 500 metre and lift up to 5 metre including crossing of track(s) wherever necessary as directed by Engineer-in-Charge.

Rails, switches, crossings, SEJ, Glued Joints, MT Check Rails etc.

All type of PSC sleepers

P.Way fittings of all types and other similar MT loose items Total 6734197.01

Item Breakup - C-Work under Non SERUSSOR-2021

Erection and fixing crane 52 KG /90 'R' ( MT Rail, Fish plate and fish bolts will be supplied by the Railway free of cost ) in position to correct gauge and level with necessary contractors M.S. clip for fixing 52 Kg/90'R' with two coat of anticorrosive paints SER-CONST-HQ-ENGG/SOUTH EASTERN RLY

Fixing of Railway SCGI insert with proper Per alignment at gauge and level as specified in Sleeper Indian Railway's P.Way Manual.

Installation of In-situ Glued Joint for 52/60 Per kg Rail as per RDSO drawing no. T-671/T- Joint 2572 or T-5361/T-5843 as per the ESP/SIP conforming to the specifications as detailed in the "Manual for Glued insulated Rail Joint(Revised 2022)" with latest correction slip issued by Ministry of Railways, RDSO/Lucknow and in accordance with the process sheet of South Eastern Railway, with supply of all fittings and accessories, such as:- Standard Fish Plate as per RDSO's drawing, HTS Bolts & Nuts, Punched washers/Sleeves, Insulating Brushes, Insulating Liners, 10mm thick End Post, Araldite, Hardener, Glass carrier cloth with all materials & fixtures for cleaning and assembling excluding Rails. (Including fabrication of Glued Joint at site on running track under traffic block/without block.) Total 1219019.02