COMPREHENSIVE MAINTENANCE OF DG SET AND REPAIR REPLACEMENT OF AMF PANELS AND MISC ITEMS OF DG SET AT BAIRD PLACE PIRU VIHAR TODAPUR KABUL LINE TYPE V AND VI URBAN VILLAGE 29 MALL ROAD PLI RANGPURI KARAM VIHAR KIRBY PLACE MOHAN ENCLAVE NARAINA AND TIG

Amount

Comprehensive Maintenance of DG Sets with AMF Panel of Make: Cummins/ Kirloskar/Mahindra & Mahindra/Greaves/Ashok Leyland including preventive maintenance checks of engine and alternator for trouble free function as per recommendation and attending break down/ complaint as and when required basis complete with replacement of required necessary spares and replacement of Filters such as Fuel filter, Carbon brushes, SLO by pass filter and lube oil filter complete sets along with rectification of minor defects and cleaning of air filters/breather, coolent tank with blower and labour for filling/topping up and replacement of engine oil/coolant and tuning of engine for DG set as listed below all as specified and directed by Engr-in-charge.

500 KVA DG Set -01 No ( Location:- Karam vihar )

320 KVA DG Set -04 Nos ( Location:-Rangpuri, Karam vihar & Piru vihar )

250 KVA DG Set -08 Nos ( Location:- Rangpuri,Naraina,Mohan enclave & Tigris road)

200 KVA DG Set -05 Nos( Location:- Kabul Line,Baird place, Naraina & Tigris road)

160 KVA DG Set -10 Nos ( Location:- Piru vihar,Kabul Line,Mohan enclave & Naraina )

140 KVA DG Set -02 Nos ( Location:- Todapure & Urban Village )

100 KVA DG Set -02 Nos ( Location:- Baird place )

125 KVA DG Set -01 Nos ( Location:- Kabul line )

82.5 KVA DG Set -02 Nos ( Location:- Kabul line Type-V & VI )

62.5 KVA DG Set -02 Nos ( Location:- Kabul line )

30 KVA DG Set -01 Nos ( Location:- PLI )

15 KVA DG Set -01 Nos ( Location:- 29 mall road )

NOTE FOR ITEM NOS: 1.1 to 1.12:- (a) After monthly maintenance, the work to be certified by JE (E/M)/Engr-In-Charge on Job Card. (b) Cost of materials and labour as mentioned in Section-2 are not included with Comprehensive Maintanance, i.e. item No. 1.1 to 1.12 here-in-before. (c) The comprehensive maintanance of existing DG Sets under this contract shall be done through respective OEMs i.e.any one of M/s Cummins/ M/s Kirloskar/M/s Mahindra & Mahindra /M/s Greaves/M/s Ashok Leyland or their authorized service dealer. (d) The comprehensive maintanance of DG Set under this contract shall be done through OEMs i.e. any one of M/s Cummins/M/s Kirloskar/ M/s Mahindra & Mahindra/M/s Greaves/M/s Ashok Leyland or their authorized service dealer. The contractor will have to submit MoU on stamp paper of Rs. 100/- duly notarized as per performa (on serial page No 142) within seven days of acceptance of tender, failing which the contract will be liable to be cancelled and work will executed as per policy invouge of the contractors default. (e) The contractor should submit the monthly test report of DG Sets conducted by the OEM with in first week of every month to the Engr-in-Charge, failing which recovery of Rs. 2000/- per DG Set per month shall be deducted from contractors dues. (f) Contractor has to carry out monthly maintenance with examination of suction and exhaust valves for smooth operation of DG Sets. (g) The contractor should send Technician to attend/ rectify the complaints for all DG Sets during 24 Hrs as and when complaint lodged for breakdown on call basis for any No of times during the month.

NOTE FOR ITEM NOS. 1.1 to 1.12(Contd..../):- (h) Contractor shall be responsible to monitor the followings of all DG Sets during Comprehensive Maintenance and contractor shall detail one supervisor to moniter DG set daily and submit weekly once of running Hrs, fuel consumtion and function of each DG set ,the report to concerned Engr-in-Charge/ JE E/M, the cost of same is deemed to be included in the quoted rate:- (i) Examination and cleaning of fuel injection, nozzles. (ii) Check clearnce of suction and exhaust valves and adjust if required, (iii) Changing of oil filters, fuel filters screen filters assy. (iv) Maintenance of coolant level all as directed by the Engineer-in-charge. (v) Change of Hydraulic governor oil (vi) Change of anerold oil (vii) Clean alternator winding in position by forced air and internal surfaces lubricate DE & NDE bearings (viii) Tightining of all nut bolts. (ix) Greasing of all parts. (x) Test IR value of alternator winding and recording the readings (xi) Checking of any leaking in fuel & oil lines and rectification of the same. (xii) Cleaning of fuel tank by take out dirt. (xiii) Any other check as reqd for efficient running of equipment all as specified & directed by Engr-in-Charge.

(xiv) The rates quoted against the above mentioned Items is deemed to be included for cost of labour, cost of T & P required for replacement of unserviceable parts and cost of handling / transportation of defective item to & from civil workshop for repair if required. (j) The contractor shall carry out routine checking of the complete DG Sets and rectify the minor/major defects noticed immediately. If complaints were not attended within 45 minutes the following penalties will be imposed and deducted from contractors dues :- (i) Rs. 500/- for not attending the complaint and keeping pending with in one hour/per complaint. (ii) Rs. 1000/- per complaint for not attending the complaint and keeping pending 2 hours to 8 hours/per complaint. (iii) Rs. 2000/- per complaint for not attending the complaint and keeping pending 8 hours to 24 hours/per complaint. (k) In case of break down, the additional manpower if required will be arranged by the contractor. The cost of the same are deemed to be included in the quoted rate.

Notes:- (i) Spares parts if required shall be measured & paid separately as "Supply only" under relevant items. (ii) Labour charge for "Supply only" materials are deemed to be included in the quoted rate. (iii) Specification for "Supply only" items shall be all as per existing item. (iv) Makes for "Supply only" items shall be all as per existing OEM.

Section- 2 Supply only engine oil 15w 40 complete all as specified and directed by Engr-in-charge. Note : Engine Oil shall be supplied in Sealed Barrels

Supply only Coolent complete all as specified and directed by Engr-in-charge.

Supply only Fuel filter for DG sets of following capacity complete all as specified and directed

From 300 KVA to 320 KVA.

From 200 KVA to 250 KVA.

From 100KVA to 160 KVA .

From 62.5KVA to 82.5 KVA .

From 15KVA and 30 KVA .

Supply only Oil filter for DG sets of following capacity complete all as specified and directed.

From 300 KVA to 320 KVA.

From 200 KVA to 250 KVA.

From 100KVA to 160 KVA .

From 62.5KVA to 82.5 KVA .

From 15KVA and 30 KVA .

Supply only Air filter safety and primary for DG sets of following capacity complete all as specified and directed.

From 300 KVA to 320 KVA.

From 200 KVA to 250 KVA.

From 100KVA to 160 KVA .

From 62.5KVA to 82.5 KVA .

From 15KVA and 30 KVA .

Supply and fixing in repairs of Rubber hose for DG sets of following capacity complete all as specified and directed.

From 300 to 320 KVA.

From 200 KVA to 250 KVA.

From 100KVA to 160 KVA .

From 30KVA to 82.5 KVA.

Dismantling/ taking out old unserviceable self starter assembly 24 volts from the DG set. Material and labour for rewinding with super enamelled copper wire of existing size & insulating the field coil assy, replacing bentec assy of the self starter assembly 24 Volts and refixing the same after repairs and testing complete all as specified & directed by Engr-in-Charge.

ditto- all as per Srl No.8 above but capacity of 12 Volts.

Supply and fixing in replacement of battery charger capacity 6 Amp, 12 Volts for DG set complete all as specified and directed by Engr-in-Charge.

ditto- all as per item no 9 above but capacity of 15 Amp, 24 Volts for DG set. complete all as specified and directed by Engr-in-Charge.

Supply and fixing in replacement aganist repairs of stop solenoid/ shut off valve of capacity 250 to 500 KVA DG Sets of existing make along with screen Filter including wiring connecting to panel circuit, starting and testing on load complete all as specified and directed.

Reapirs/ servicing to the stop Solenoid coil of capavity 12/24 Volt connected to the DG set any Makes including replacement of defective parts complete all as specified and directed.

Supply & fixing in repairs of thermostat element alongwith complete assy for DG set connection and testing complete all as specified and directed by Engr-in-Charge.

Repairs and calibration of PT fuel pump as per the calibration procedure and norms as per manufacture's guide lines for DG Set of various capacity from 500 to 250KVA including replacement of worn out and unserviceable"O'rings / shutt off valve/Plungers complete all as specified and directed

Repairs and calibration of PT fuel pump as per the calibration procedure and norms as per manufacture's guide lines for DG Set of various capacity any make form 200 to 62.5 KVA any makeincluding replacement of worn out and unserviceable Ó'rings / shutt off valve/Plungers complete all as specified and directed

Supply and fixing in replacement of Control assembly for DG Set capacity 320 KVA to 500 KVA with necessary modification to controll wiring, replacement of controll relays , programming with all the parameters for safety protection and running suitable for the existing DG sets. of Make: Cummins/ Kirloskar/ Mahindra & Mahindra /Greaves.

ditto- all as per Srl No. 15 above but capacity of DG Set from 160 KVA to 250 KVA.

Supply and fixing in replacement of PCB assembly for DG Set capacity 320 KVA to 500 KVA with necessary modification to controll wiring, replacement of controll relays , programming with all the parameters for safety protection and running suitable for the existing DG sets.

ditto- all as per Srl No. 16 above but capacity of DG Set from 200 KVA to 250 KVA.

Supply and fixing in replacement of V belts for radiator fan / main shaft/ cam shaft for the DG set of capacity 25KVA -100 KVA as per existing .size and model complete all as specified and direceted.

Supply and fixingin replacement of V belts for radiator fan / main shaft/ cam shaft for the DG set of capacity 160 KVA -250KVA as per existing size and model complete all as specified and direceted.

Supply and fixing in replacement of V belts for radiator fan / main shaft/ cam shaft for the DG set of capacity 320 KVA -500KVA as per existing size and model complete all as specified and direceted.

Supply and fixing in replacement of Automatic Voltage Regulator suitable for 500-250 KVA Cummins/Kirloskar/ M&Mahindra/Greaves DG set connecting with panel circuit, starting and testing on load all as specified and directed by Engineer-in-charge

Supply and fixing in replacement of Megnetic pickup Sensor suitable for 500-250 KVA Cummins/Kirloskar/M&Mahindra /Greaves DG set connecting with panel circuit, starting and testing on load all as specified and directed by Engineer-in-charge

ditto- all as per Srl No. 21 above but capacity of DG Set from 200 KVA to 62.5KVA.

Supply and fixing in replacement of Oil Pressure Sensor suitable for 500-250 KVA Cummins/Kirloskar/M&Mahindra /Greaves DG set connecting with panel circuit, starting and testing on load all as specified and directed by Engineer-in-charge

ditto- all as per Srl No. 22 above but capacity of DG Set from 200 KVA to 62.5KVA.

Supply and fixing in replacement of Coolant Tempetarure Sensor suitable for 500-250 KVA Cummins/Kirloskar/ M&Mahindra /Greaves DG set connecting with panel circuit, starting and testing on load all as specified and directed by Engineer-in-charge

ditto- all as per Srl No. 23 above but capacity of DG Set from 200 KVA to 62.5KVA.

Material & labour for opening / taking down radiator of DG set of any type / make and capacity cleaning / descaling using air compressor and cleaning with detergent etc and examining of water leakage of the same after cleaning , descaling and repairing of leakage, if any, using welding/brazing etc including replacement of all connecting parts i.e. radiator hose pipe with clamp, bolt, nut, washer, rubber bush, packing material etc and re-assembling the radiator, fitting with DG set properly in original position, checking the alignment, making proper hose connection, testing for smooth operation complete all as directed. Note : 1. The cost of replaced spare parts is deemed to be included in quoted rates . 2. The cost of transportation (to and fro) for all kind of necessary equipment / T&P shall be arranged/brought by contractor to complete the job at site and no extra cost shall be paid to the contractor in this effect.

ditto- all as per Srl No. 24 above but capacity of 320 KVA.

ditto- all as per Srl No. 24 above but capacity of 250 KVA.

ditto- all as per Srl No. 24 above but capacity of 200 KVA .

ditto- all as per Srl No. 24 above but capacity of 160 KVA.

ditto- all as perSrl No. 24 above but capacity of 82.5 KVA.

Cleaning of diesel tank of various capacity DG set inside/ out side of tank complete with drain out DHPP(N) and cleaning tank and applying two coats of synthetic enamel paint (1st grade quality) on out side of tank and refilling the DHPP(N) & testing complete all as specified and directed by Engr-in-charge.

Material and labour for removing of oil deposits and cleaning all the external surface of the DG sets of follolwing capacity along with enclosures and connected pipe lines from oil/paint/corrosion flakes completely and applying two coats of heat retardant paint using spraying machine/air compressor for the following DG sets of the existing colour Complete all as specified and directed:-

500 KVA capacity

200KVA to 320 KVA capacity

82.5KVA to 160 KVA capacity

Disconnecting and taking down unserviceable battery terminal and S&F in replacement of battery terminal brass heavy duty.complete suitable for fixing on battery poles with nuts and bolts complete all as specified and directed.

Supply only Electronic timers with auxilary voltage of 110/240/415v 50Hz for operation of 12-120 secs

Supply only Control relay contactors of MXO type operatable at AC/DC supplies with NO/NC add ON as per the existing Site requirement complete all as specified and directed.

Supply only of the following Power contactors Coils operatable at 230V/440V 50Hz

Power Contactor Coil for 500 KVA Alternator AMF

Power Contactor Coil For 320-250 KVA Alternator AMF

Power Contactor Coil For 200-160 KVA Alternator AMF

Power Contactor Coil For 125-62.5 KVA Alternator AMF

Supply and fixing in replacement of Controller for AMF panelDG Set capacity 320 KVA to 500 KVA with necessary modification to controll wiring, replacement of controll relays , programming with all the parameters for safety protection and running suitable for the existing DG sets of.

ditto- all as per Srl No. 31 above but capacity of DG Set from 62.5 KVA to 250 KVA.

Supply&Fixing in replacment of 3 phase digital multi function meter with suitable accessories and fixing arrangements.complete all as specified and directed by Engr-in-charge.

S&F in replacament of LED type phase indicator to be fitted on panel ( R,Y , B as per site requirement) complete all as specified and directed.

Supply and fixing in replacement of CT coil ratio 200/5 as per existing model/ capacity including taking down of old unserviceable one complete all as specified and directed by Engr-in-Charge.

Removal of defective MCCB/Power contactor any capacity and fixing only new MCCB/Power contactor on existing LT/AMF panel in replacement including al fixing arrangements complete all as specified and directed by the Engr-in-Charge. NOTE : New MCCB/Power contactor to be issued under schedule'B':

Removal of rusted MS sheet at any portion of canopy and supply and fixing new sheet of existing gauge not more then one meter with fitting/ welding and painting complete as rquired.

Repair and replacement of existing unservicibal door locks to new central door locks with 3 keys,using 10mm MS sheet to cover existing lock house by welding and put a new key hole out side and fix new lock inside and including all demage hinges,acoustic material and providing / fixing of glass wool, MS perforated sheet with painting complete.

M & L to find out fault in LT line bring/call fault finding machine equipment and find out fault in any size of LT UG Cable including disconnecting of cable connection from both side panels/poles and necessary excavation in any type of strata to reach upto cable and making space for cable joint. Note:- (i) Cable required at site same size of faulty cable if required for jointing purpose will be paid for separatly in respective item of this BOQ. (ii) Jointing material will be paid for separatly in respective Item of this BOQ.

M & L Cable jointing kit for 1.1 KV (Earthed) grade cable for straight through joint heat shrink type ( out door) complete with jointing material and accessories suitable for 3.5 core XLPE armoured aluminium conductor cable of size 25 sqmm to 50 sqmm all as specified and directed by Engr-in-Charge.

ditto- all as per Srl No. 42 above but size of cable 70 sqmm to 120 sqmm.

ditto- all as per Srl No. 42 above but size of cable 185 sqmm to 240 sqmm.

Supply and laying/ fixing/passing through pipe of LT XLPE insulated, armoured electric power cable (heavy duty), aluminium stranded conductor, 1100 volts grade of cross sectional area 35 Sq mm, 3.5 core with suitable size cable glands, crimping type cables lugs, etc. laid in trenches or on floor/ wall/ poles or through pipe complete all as specified and as directed. (Note:- Earth work shall be included in item No 40 .)

ditto- all as per Srl No 43 above but size of cable 70 Sqmm x 3.5 core.

ditto- All as per Srl No 43 above but size of cable 120 Sqmm x 3.5 core

ditto- All as per Srl No 43 above but size of cable 185 sq mm x 3.5 core

M&L for earthing complete with galvanised steel earth plate electrode 60cmx60cmx6mm thick, burried dirctly in ground (earth pit not less than 2.25 meters deep below ground level) with top edge of the plate not less than 1.5 meters below normal ground level, connected to galvanised earth lead by means of bolts, nuts, check nuts and washer of galvanised iron strip 32 x 6mm as earth lead as shown in electrical plate No. 3 of SSR Part I connected to earthing test point all as specified or indicated including testing on completion including necessary excavation and earth work in soft/loose soil, returning filling, disposal od surplus soil, earth pit in PCC 1:3:6 type C-1 using 20mm graded stone aggregate pit, funnel, 20mm bore GI tubing medium grade for watering pipe, 40mm bore medium grade GI pipe for protection of GI earth strip and pre-cast earth pit cover 50mm thick made of RCC (1:1.5:3) tyep A1 duly reinforced with 8mm dia TMT bar @ 100 mm c/c both ways, one lifting handle made out of 10mm dia TMT bar 250mm long embedded in cover slab and cover, wire, copper lugs etc mesh, charcoal and common salt in alternate layer of 15 cm thick including taking down old unserviceable one complete all as specified and directed.

M & L for surface dressing and cutting of vegetation bushes, etc including cleaning/ maintenance of DG Sets instalations regularlycomplete all as specified and directed.

Rajindera Enterprises

Surjit and Sons

BUSINESS TEK INDIA

HIND CONSTRUCTIONS