Up gradation/ Reconditioning of Russian origin 630 Ton Hydraulic press having Model no.: PA2638 for Isothermal forging process at Forge shop

New oil hydrualic power pack-Pumps including variable discharge

New oil hydrualic power pack-Manifolds

New oil hydrualic power pack-Proportional valves with OBE

New oil hydrualic power pack-Direction control valves

New oil hydrualic power pack-Flow control / check valves

New oil hydrualic power pack-Throttle control valves

New oil hydrualic power pack-Pressure regulating valve

New oil hydrualic power pack-Prefill valve

New oil hydrualic power pack-NRV

New oil hydrualic power pack-Hydraulic distributor, if applicable

New oil hydrualic power pack-Oil tank

New oil hydrualic power pack-Oil cooler / heat exchanger

New oil hydrualic power pack-Pipes, clamps, Fittings, adapters, nipples-600m

New oil hydrualic power pack-Sump unit

FNew oil hydrualic power pack-Filters

New oil hydrualic power pack-Pressure gauges

New oil hydrualic power pack-Air breathers

New oil hydrualic power pack-First fill of oil - main tank + prefill tank

New oil hydrualic power pack-Restoration of speed control in the range: 0.2 mm/s to 2 mm/s

New Electrical control system-Motors for new pumps

New Electrical control system-MCC (Switchgear / starters)

New Electrical control system-Power cables-150 m

New Electrical control system-Cable trays-100m

New Electrical control system-Cable glands, lugs, ferrules

New Electriconic control system-Rittal make control panel

New Electriconic control system-Siemens TIA 1500 series PLC system

New Electriconic control system-Siemens TIA WinCC advanced HMI

New Electriconic control system-Runtime licence for HMI

New Electriconic control system-Control software

New Electriconic control system-Control cables-100m

New Electriconic control system-Communication cables-100m

New Electriconic control system-Solid state relays

New Electriconic control system-Control desk

New Electriconic control system-Push buttons, lamps etc

New Electriconic control system-Joysticks and control devices

New Electriconic control system-E-stop push buttons

New Electriconic control system-Press position cum speed sensor

New Electriconic control system-Ejector position sensor

New Electriconic control system-Pressure transducer

New Electriconic control system-Oil level sensor

New Electriconic control system-Oil temperature sensor

New Electriconic control system-slide tilt monitoring sensor

New Electriconic control system-Water flow sensor

New Electriconic control system-Limit switches-11Nos

New Electriconic control system-Thermocouples

New Electriconic control system-Interfacing with induction heating system

Other Items-Grease lubrication system

Other Items-Manual lubrication pump and accessories

Reconditioning of Mechanical parts-All cylinders

Reconditioning of Mechanical parts-All pistons

Reconditioning of Mechanical parts-Guide pistons

Reconditioning of Mechanical parts-Top, carriage and support blocks

Reconditioning of Mechanical parts-All mating and sliding surfaces

Reconditioning of Mechanical parts-Restore flatness of working surfaces of female die-012 mm per 1000 mm length

Restore parallelism of working surface of upper female die with respect to working surface of lower female die-0.4 mm per 1000 mm length

Reconditioning of Mechanical parts-Restore perpendicularity of moving cross pieces stroke concerning surface of lower under die plate-0.4 mm per 1000 mm length

Replacement of Worn out parts-All bushes-29 Nos

Replacement of Worn out parts-All bearings-20 Nos

Replacement of Worn out parts-All seals / gaskets

Automatic cooling water circulation system- Inlet pumps-4 Nos

Automatic cooling water circulation system- Transfer pumps-3 Nos

Automatic cooling water circulation system- Pipes, fittings, valves

Automatic cooling water circulation system- Sensors - level, pressure, flow & temperature

Automatic cooling water circulation system- PLC modules

Automatic cooling water circulation system- Electrical accessories, switchgear, contactors, cables

Automatic cooling water circulation system- UPS with 5 hours backup

Automatic cooling water circulation system- Spares - pumps, sensors

Design & engineering

Documentation a)Operation manual for new supplies b)Maintenance manual c)Inspection & test reports manual d)GA drawings for new supplies e)Electrical & electronic schematic drawing f)Spare parts list g)PLC program backup h)HMI program backup

Site work a)Dismantling of mechanical parts b)Removal of hydraulic power pack, piping etc c)Removal of existing cooling water circulation system d)Removal of Electronic control system e)Removal of MCC, control desk and cables f)Assembly and installation of new / reconditioned parts g)"Installation of hydraulic, electrical, electronic control systems, sensors and cooling water circulation system" h)I/O check i)Dry run, commissioning trials and FAT

Commissioning spares

Sub Total Amount in (Rs) - (A)

GST @ 18.00 % in (Rs) - (B)

Grand Total Amount in (Rs) - (A+B) = (C)

Applicable SAC Code

Remarks (If any)

NOTE: 1.Unit rates are inclusive of other taxes excluding GST. 2.Tax component is GST @ 18.00% as per prevailing Govt. guidelines. 3. Any changes in Tax structure as per GOI shall be applicable and will be reimbursed. 4.It is a excel fromat.Please fill the cells with numerical values/words as prescribe above. 5.Do not scan the C-Bid and upload at any other place. 6.It is two Bid system.Do not scan the C-Bid and upload at any other place. 7. The work is on package basis. 8.The Contract will be finalized on Total Amount (A+B) quoted basis. 9. MANDATORY REQUIREMENT: Please mention the firm name in the relevant column.