Annual rate contract for Providing laying jointing of pipeline Providing and installation of various types of motor pumpset and related works under PHED Division Banswara District Banswara

Supply & Installation of 3 phase ISI marked submersible motor pump set of three star or better rating of BEE and as per IS: 8034-2018 (pump) and IS 9283-2013 (motor) or as amended up to date of approved make of following duty condition with required accessories including making connection suitable for tube well/DCB. The job includes lowering of motor pump, installation of complete fitting & accessories, jointing of electrical cables up to switch board, testing of submersible pump set and interconnection up to water mains, complete in all respect.

Up to 5.5 KW (7.5 HP) & head up to 120 mtr.

Up to 5.5 KW (7.5 HP) & head above 120 mtr.

7.5 KW (10 HP) & head up to 120 mtr.

7.5 KW (10 HP) & head above 120 mtr.

9.3 KW (12.5 HP) & head up to 120 mtr.

9.3 KW (12.5 HP) & head above 120 mtr.

11 KW (15 HP) & head up to 120 mtr.

11 KW (15 HP) & head above 120 mtr.

13 KW (17.5 HP) & head up to 120 mtr.

13 KW (17.5 HP) & head above 120 mtr.

15 KW (20 HP) and above, head up to 120 mtr.

15 KW (20 HP) and above, head above 120 mtr.

Supply and Fixing of electric control feeder panel comprising of suitable rating MCCB , fully automatic star-delta starter, over load relay, ampere meter with CTs, volt meter, phase preventer, suitable starting capacitors, phase indicators, lighting arrangement etc. complete suitable for three phase pump set. The panel should have space for energy meter ( supplied by DISCOM). All these equipments shall be housed by panel box made out from 18 gauge M.S. Sheet with powder coating. Panel should be of minimum size 900 x 600 x 450 mm with Stand ( made of angle iron of size 35x35x5mm) duly bolted/screwed with enclosure box having 4 legs, each leg’s length 18" and double door including in built locking system. The legs should be embedded in M-15 cement concrete plat form. The size of CC platform should be equal or bigger than the base size of panel having height of at least 200 mm from ground level. The panel should have opening of suitable size in front of space for energy meter with glass for meter reading. The operation of panel should be suitable for on 440 Volt AC Supply.

Above 5 HP and up to 10 HP

Above 10 HP and up to 15 HP

Above 15 HP and up to 20 HP

Above 20 HP and up to 30 HP

Supply & Fixing of ISI marked three core PVC flat submersible cable as per IS 694:1990 or amended up to date and conductor as per class 5 of IS 8130:1980 including making connection etc.

3 core 4.0 Sq.mm

3 core 6.0 Sq.mm

3 core 10.0 Sq.mm

3 core 16.0 Sq.mm

Supply & Fixing XLPE insulated / P.V.C. sheathed cable of 1.1 KV grade with aluminium conductor Armoured of IS:7098-I/1554-1 approved make in ground as per IS:1255 including excavation of 30cmx75cm size trench, 25 cm thick under layer of sand, second Class bricks covering, refilling earth, compaction of earth, making necessary connection, testing etc. as required of size.

10.0 Sq.mm, 4 core

16.0 Sq.mm, 4 core

25.0 Sq.mm, 3.5 core

35.0 Sq.mm, 3.5 core

Providing & Lowering in tube well ISI marked GI Pipe medium duty (“B" class), Steel tube as per IS:1239 or amended up to date and zinc coating as per IS 4736, threaded and double flanged (welded) on both ends and two number 25x3mm MS flat welded on both ends between pipe & flange, rubber washer & nut bolts etc. complete in all respect.

32 mm dia

50 mm dia

65 mm dia

80mm dia

Providing & Lowering in tube well ISI marked HDPE pipe as per IS 4984:1995 or amended up to date in PE 80 grade and class PN 10 of following dia. including HDPE/GI fittings and PVC rope confirming to IS 5175:1992 or amended up to date, along with clamping of submersible cable etc. complete in all respect.

40 mm dia

50 mm dia

63 mm dia

75 mm dia

90 mm dia

Providing, installation, testing and commissioning of Centrifugal Monoblock pump set conforming to IS 9079 , 2 pole motor operating at synchronised speed of 3000 RPM with requisite MOC impeller, priming funnel, cock, suitable flanges at suction and delivery side. Pump shall have common shaft for pump and motor. Motor shall be suitable for working on 415 V ± 10%, 3 Ph, 50 Hz A.C. Supply. Motor shall be TEFC type and Pump set shall be suitable for working at various discharge and head requirements as per scope of work. Pump shall be erected on C.C. foundation / cross channels / RSJ frame block with suitable foundation bolts grouted in C.C. foundation block etc. complete in all respect as per specification, scope of work and direction of Engineer in Charge of following power rating, suitable for prescribed duty conditions mentioned in TD.

Centrifugal Monoblock Pump set (Single Stage)

Centrifugal Monoblock Pump set (Double Stage)

Providing, installation, testing and commissioning of submersible Monoblock pump set conforming to IS 8034 and 2 pole motor operating at synchronised speed of speed 3000 RPM, with water proof winding. Pump shall be suitable for various delivery head and discharge with stainless steel shaft. Motor suitable for working on 415 V ± 10%, 3 Ph, 50 Hz AC and with water lubricated bearing to accept entire hydraulic thrust. Supply, with cable guard, thrust carbon/fibre bearing to withstand entire hydraulic thrust. The pump set shall be suitable for direct coupling, with suitable suction strainer. Pump should have suitable discharge out let as per manufacturer's design. Antithrust stream lined non return valve shall be provided with the pump and minimum 6 m submersible copper conductor cable in single / double run and 2 pairs of suitable size erection clamp 10 mm thick shall be provided with each pump etc. complete in all respect as per specification, scope of work and direction of Engineer in Charge of following power rating, suitable for prescribed duty conditions mentioned in TD.

Providing and fixing at site with necessary packing, Horizontal Centrifugal Split Casting pumps with 4 pole induction motor operating at synchronised speed of speed 1500 RPM as per IS 12615: 2011 or amended up to date , CI casing and casing ring, SS 316 impeller, SS 410 Shaft and shaft sleeve, coupling guard, common base plate, foundation bolts, Cement concrete foundation etc. complete with all respect as per the specification and scope of work and direction of Engineer in Charge of following range of duty conditions. Note: Duty condition of required pump shall also be mentioned in BoQ.

Discharge 31 t0 40 LPS and head 41 to 50 M

Providing, lowering, aligning, fixing in position in pipe line, CI double flanged swing type Non Return Valves (NRV) of approved make of following Pressure rating & dia complete, confirming to IS: 5312 (part -1)/ 2004 (amended up to date) and of following specifications: Body, Cover & disc of Grey cast iron of IS:210/ FG200. Face to face dimensions as per IS 5312 (part -1):2004 , Flanges Drilled as per IS:1538. Epoxy (Non-Toxic & suitable for drinking water) applied on body, cover and disc inside and outside . Body seat ring of SS/CS Door face ring - EPDM/ Neoprene (food grade quality) ,Shaft of SS- AISI- 410 ,Hinge Malleable cast iron / SS AISI 316 ,Bonnet Gasket EPDM, Bush- Leaded tin Bronze/ PTET, Gasket EPDM/NBR ,Nut-Bolt as per IS:1363 and IS: 1367 (galvanised steel) ,Insertion rubber of black EPDM 6mm thick. Suitable support structure as per directions of EIC including jointing & jointing material, labour, testing and commissioning along with pipeline as per Technical Specification & as per direction of Engineer-in-charge. Note: Rates are exclusive of tail piece/ dismantling joints and earth work.

Class PN 1.0

80 mm dia

100 mm dia

125 mm dia

150 mm dia

Providing, lowering, aligning, fixing in position in pipe line, CI double flanged Dual plate check valve of approved make of following Pressure rating & dia complete, as per API: 594/ API: 598 and of following specifications: Body & Cover of Grey cast iron of IS:210/ FG200 , Disc / plates - Cast steel ,Disc seal ring of EPDM/ NBR (food grade quality) ,Body seat of SS ,Face to face dimensions as per API: 594 ,Flanges Drilled as per IS:1538. Epoxy (Non-Toxic & suitable for drinking water) applied on body & cover inside and outside . Shaft/Stop Pin of SS- AISI- 304/410 , Hinge SS AISI 316/304 / CS ,Spring SS AISI 316/304 , Bonnet Gasket EPDM ,Bush- Brass with EPDM/NBR "O "ring seal.Nut-Bolt confirming to IS:1363 and IS: 1367 (galvanised steel) ,Insertion rubber of black EPDM 6mm thick . Suitable support structure as per directions of EIC including jointing & jointing material, labour, testing and commissioning along with pipeline as per Technical Specification & as per direction of Engineer-in-charge. Note: Rates are exclusive of tail piece/ dismantling joints and earth work.

Class PN 1.0

80 mm dia

100 mm dia

125 mm dia

Providing, lowering, aligning, fixing in position in pipe line at work site, DI D/F Resilient seated (soft seated) Sluice Valves (Gate Valves) , Vacuum tight(bubble tight), straight and pocket less body passage of approved make of following class & dia complete confirming to BS-EN-1171/ AWWA C-509 and of following specifications: Body & bonnet of Ductile cast iron of grade GGG40/GGG50 as per DIN 1693 or GR SG-400/12 as per IS 1865 or equivalent grade as per IS :3896-part2-1985 and subsequent revisions, Wedge of same material as body & shall vulcanised rubber lined with EPDM (food grade quality) and seals of NBR Face to face dimensions as per BS 5163-89/ IS 14846/2000 (amended up to date) /Din 3202 F4, Stem/ spindle of SS AISI 316/410 Electrostatic epoxy powder(EP-P)/ Fusion bond epoxy ( Non-Toxic- suitable for drinking water) coated with minimum thickness of 250 microns inside and outside, Drilled as per IS 1538. Nut-Bolt confirming to IS:1363 and IS: 1367 (Galvanised steel) Insertion rubber of black EPDM 6mm thick. Suitable support structure as per directions of EIC, Sluice valves including all jointing & jointing material, labour, testing and commissioning along with pipe line as per Technical Specifications and as per direction of Engineer-in-charge. Note: Rates are exclusive of tail piece/ dismantling joints and earth work.

Manually Operated Resilient Seated Sluice Valves of Class PN 1.6

80 mm dia

100 mm dia

125 mm dia

150 mm dia

Providing, lowering, laying, aligning, fixing in position and jointing CI dismantling joint (Suitable for Sluice valves etc.) as per IS specifications complete of the following sizes including all jointing material, cost of all labour, testing and commissioning Technical Specifications and as per direction of Engineer. Class PN 1.0

80 mm dia

100 mm dia.

125 mm dia.

150 mm dia.

200 mm dia.

Reinforced cement concrete work in walls (any thickness), including attached pilasters, buttresses, plinth and string courses, fillets, columns, pillars, piers, abutments, posts and struts etc. upto two stories excluding cost of centring, shuttering, finishing and reinforcement :

1:1½:3 (1 cement : 1½ coarse sand : 3 graded stone aggregate 20 mm nominal size

Structural steel work in single section fixed with connecting plate including cutting hoisting fixing in position and applying a priming coat of approved steel primer all complete

Providing and fixing of flanged/ plain ended MS Specials made from MS sheet strips of relevant IS specification of approved thickness by welding, lowering, laying, aligning, fixing in position at all level/ depths in trenches complete including all taxes, material, labour, inside lining, outside coating, testing and commissioning along with pipe line as per technical specifications and direction of Engineer-in-charge.

MS pipe specials up to 600mm dia (with minimum 5mm thickness sheet)

Providing, lowering, laying in trenches, aligning, fixing in position and jointing Ductile Iron (DI) ISI marked K-7 grade S&S pipes as per IS:8329-2000 (amended up to date), with internal cement mortar lining suitable for potable water with rubber ring (EPDM) joints as per IS: 5382-1985 including all taxes (Central and local), transportation and freight charges, inspection charges, loading/ unloading charges, including cost of labour and material, specials (Tee, bend etc.) satisfactory hydraulic testing, disinfection, commissioning etc. complete as per technical specifications and direction of Engineer-in-charge. (excluding earth work) Note : Providing and fixing of all requisite specials as per drawing, design and layout are inclusive in RM measurement of the item and shall not be paid separately.

100 MM dia DI K-7

Providing, lowering, laying and jointing in trenches, standard lengths HDPE ISI marked Pipes as per IS-4984: 1995 (amended up to date) with necessary jointing material like mechanical connectors, i.e. thread/ insert joint/ quick release coupler joint/ compression fitting joint or flanged joint and specials jointing pipe by electro fusion welding method, including all taxes , transportation and freight charges, inspection charges, loading/ unloading charges, stacking of pipes, including cost of labour and material, specials (Tee, bend etc.), satisfactory hydraulic testing, disinfection, commissioning etc. complete as per technical specifications and direction of Engineer-in-charge of following class and diameter. (excluding earth work) . Note : Providing and fixing of all requisite specials as per drawing, design and layout are inclusive in RM measurement of the item and shall not be paid separately. Supply may be in coil or straight length in 6 M/12 M.

HDPE PE-80 PN-6 90 MM Dia

HDPE PE-80 PN-6 75 MM Dia

HDPE PE-100 PN-6 90 MM Dia

HDPE PE-80 PN-6 110 mm dia

90 mm HDPE PE-100 PN-10

Earth work in excavation in foundation trenches or drains including dressing of sides and ramming of bottoms lift upto 1.5 m including taking out the excavated soil and depositing and refilling of jhiri with watering & ramming & disposal of surplus execavated soil as directed within a lead of 50 mtr.

All kinds of soil

Ordnary rock

Hard rock (Blasting Prohibited)

Dismantling of cement concrete pavement for pipe line and chambers by mechanical means using pneumatic tools, cutting the peripheral edge by CC cutter, breaking to pieces not exceeding 0.02 cum in volume and stock piling at designated locations and disposal of dismantled materials up to a lead of 1000 meters. Measurement for dismantled trench to be made as per standard trench width specified in tender document and no extra payment shall be made be made for trench width more than specified, re-handling of material/earth to complete the tasks as per technical specification and scope of work.

Providing and laying in position cement concrete M10 grade nominal mix 1:3:6 (1 Cement : 3coarse sand : 6 graded stone aggregate 40 mm nominal size) in base course complete including all material, labour, machinery, lighting, guarding for road restoration work in trenches of pipe line and chamber work. Measurement for CC work to be made as per standard trench width specified in tender document and no extra payment shall be made be made for trench width more than specified, complete work as per technical specification and scope of work.

specified grade over prepared base course complete including finishing, curing, all material, labour, machinery, lighting, guarding for road restoration work in trenches of pipe line and chamber work. Measurement for CC work to be made as per standard trench width specified in tender document and no extra payment shall be made be made for trench width more than specified, complete work as per technical specification and scope of work. M20 grade Nominal Mix 1: 1.5: 3 (1 cement : 1.5 coarse sand : 3 graded stone aggregate 20mm nominal size).

Providing, lowering, aligning, fixing in position in pipe line, CI double flanged swing type Non Return Valves (NRV) of approved make of following Pressure rating & dia complete, confirming to IS: 5312 (part -1)/ 2004 (amended up to date) and of following specifications: Body, Cover & disc of Grey cast iron of IS:210/ FG200. Face to face dimensions as per IS 5312 (part -1):2004 , Flanges Drilled as per IS:1538. All exposed machined ferrous surfaces shall be painted with one coat of aluminium red oxide primer conforming to IS:5660and two coats of black Japan paints conforming toType B of IS 341or paint conforming to IS9862 or IS2932( Non-Toxic- suitable for drinking water) applied inside and outside. Body seat ring of SS/CS Door face ring - EPDM/ Neoprene (food grade quality) ,Shaft of HTB1/ SS- AISI- 410, Hinge Malleable cast iron / SS AISI 316/410 ,Bonnet Gasket EPDM, Bush- Leaded tin Bronze/ PTET, Gasket EPDM/NBR ,Nut-Bolt as per IS:1363 and IS: 1367 (galvanised steel) ,Insersion rubber of black EPDM 6mm thick. Suitable support structure as per directions of EIC including jointing & jointing material, labour, testing and commissioning along with pipeline as per Technical Specification & as per direction of Engineer-in-charge. Note: Rates are exclusive of tail piece/ dismantling joints and earth work.

Class PN 1.0

100 mm dia

Labour Charges for making connection with proposed pipe line to existing pipe line of AC/ DI/ CI including dewatering etc. complete but excluding the cost of pipes, specials, joints etc as directed by site engineer for following dia. (Earthwork to be measured and paid separately)

80-200 mm dia

Labour Charges for making connection with proposed pipe line to existing pipe line of PVC/ HDPE/ GRP including dewatering etc. complete but excluding the cost of pipes, specials, joints etc as directed by site engineer for following dia. (Earthwork to be measured and paid separately)

75-200 mm dia

Providing Household Tap Connection as per technical specification and approved drawing as per relevant IS code (amended up to date) from uPVC/DI/AC/MS/GI pipe line up to consumer meter/premises by using PP/MS saddle piece (Complete job).This job includes digging out suitable size of pits and trench for laying service line in all kinds of soil (excluding road); depositing and refilling of pit & jhiri with watering & ramming /compacting in layers and disposal of surplus excavated soil as directed with in a lead of 100 meter ; providing & fixing of all fitting duly approved in accordance with specification for potable water including MS/PP saddle piece, gunmetal ferrule 4.0 mm , GM Full-way Valve (IS:778 Mark) or ball valve (min. weight 165 gm) and specials, below ground level 20 mm nominal dia MDPE pipe PE 80 PN 16 as per ISO 4427 / 20 mm nominal dia PPR-C (Three layered) pipe PN16 SDR 7.4 (IS:15801:2008) (ISI mark) and above ground level using 20 mm dia PPR-C pipe with standard PPR fittings/ 15 mm dia GI pipe with fittings in the premises for fixing a tap / meter box (excluding) ,including accessories with flushing, cleaning, disinfecting and testing of pipe line complete required for making of service connection complete in all respect including labour charges . The service line should be laid at least 45 cm below ground level. Note: Road cut and restoration is not part of this item and paid separately.

For connection with 20 mm dia MDPE/PPR-C pipe length up to 05 mtr.

Construction of RCC Sluice valve chamber for different type of valves including earthwork excavation, 100mm PCC M15 as levelling course, RCC M25 grade for base slab, side wall & cover slab , including cost of steel reinforcement , form work, Pre-cast slabs, plastic encapsulated CI/MS Foot Rest, MS flats for the support of pre-cast, proper curing of concrete work complete in all respect as per specifications and standard drawings and as per direction of Engineer-in-Charge.

Sluice valve chamber of size 1.13 m x0.85 m x1.325 m- for pipe size-up to 100 mm

Work of Inter Connection in CI/DI/MS pipe line up to 1.5 mtr depth by digging out suitable size of pit at site of work including dewatering and providing adequate safety arrangement at site, cutting of existing pipeline, jointing of Tee (complete) and other specials to make inter connection repair leak proof and then refill the pit from excavated sand by ramming it at sides of pipe & upto ground level for entire job contractor will use his own T&P & labour and will arrange transportation of material required from store. (Material such as Tee/ Tee Clamp/rubber sheet/ CID joints required for inter connection shall be provided by the department free of cost).

In all type Soil

80 mm to 100 mm

125 mm to 150 mm

Supply, installation, testing and commissioning of MNRE approved off Grid Solar Panels for running of motor pumps with 25 years of Linear Generation warranty, Work includes designing of solar panel area and MS frame and foundation on ground/roof of Pump house or CWR, showing arrangement of panel in available space, installation of PV module on MS frame as per approved design and drawings. Mounting structure shall be suitably design to withstand wind velocity up to 150km/hr. The work shall be executed as per detailed technical specifications, approved drawing and direction of Engineer in Charge. Note: There shall be 5 year service warranty for solar panel and mounting structure and suitable provision shall be included in tender document.

Supply, installation, testing and commissioning of DC submersible pump sets with inbuilt or individual solar pump controller with Maximum power point tracking (MPPT) for optimally use the solar panel and maximize water discharge to deliver maximum water during the day including PVC flat submersible cable from controller to motor pumps. Solar pump shall be of Stainless steel construction and performance shall be as per scope of work and minimum lift of water shall be as per defined in scope . Pump controller shall have Adequate protection against dry operation of motor pump set, and against hails and storms. Full protection against open circuit, accidental short circuit and reverse polarity should be provided. A good reliable on/off switch suitable for DC use is to be provided. The cable shall be ISI marked three core PVC flat submersible cable as per IS 694:1990 or amended up to date ( standard insulation) and conductor as per class 5 of IS 8130:1980 or amended up to date. The duty condition of pump set shall be as per scope of work and entire work shall be as per technical specification and direction of Engineer in charge.

Supply, installation, testing and commissioning of Remote monitoring unit on off grid solar controller for remote ON/OFF, parameter setting, monitoring and troubleshooting through mobile etc. complete. Web charges and data charges for 5 year during service warranty etc. complete in all respect as per technical specification and as per direction of Engineer.

Labour charges for screening of old sand (received from filter beds) through the standard sieves, washing the sand with HCL acid of required concentration as directed by the Engineer- In- Charge, so as to remove all the mud and other deposits from sand grains and then clean with water till the sand is as neat and clean that it impart no colour to clean while washing. It also includes placing this washed filter media (sand) in filter beds in layer as instructed by the Engineer- In- Charge. (RGF, SSF)

Labour charges for screening of old gravel (received from filter beds) through the standard different sizes sieves for required sizes of gravel, washing the gravel with HCL acid of required concentration as directed by the Engineer- In- Charge, so as to remove all the mud and other deposits from gravel grains and then clean with water till the gravel is as neat and clean that it impart no colour to clean while washing. It also includes placing this washed gravel in filter beds in layer as instructed by the Engineer- In- Charge. (RGF, SSF)

Removing & Re-fixing of pipes for under drainage system including cleaning of one end plugged pipes and fixing /embedded in CM 1:4 on one end and fixing other end in collecting channel with CM 1:4 with all Material etc.(Excl.cost of pipes) This job, also, includes Making 4mm dia holes if required in pipes @15 cm c/c in zig-zag pattern.

Providing and placing of new graded gravel as (i) Size of Gravel vary from 50 mm at the bottom to 2. to 5 mm at the top as detailed: (a) Passing 80 mm screen but held on 10 mm- 150 mm layer (b) Passing 25 mm screen but held on 10 mm- 50 mm layer (c) Passing 10 mm screen but held on 5 mm- 50 mm layer Passing (d) 5 mm screen but held on 2 mm- 50 mm layer (ii) The filter gravel shall be as spherical as possible, hard, clean and uniform in quality and also shall not contain such impurities as dirt and clay as per IS: 8419 (Part-I) for filter gravel specifications. The work also includes washing the gravel with required concentration of HCL acid and finally with water and placing the same in filter beds as per direction of Engineer- In- Charge and technical specification complete in all respect. The gravel shall not contain more than 5% acid soluble matter as determined by solubility test in Appendix B of IS: 8419 (Part-I) amended up to date. (For RGF)

Providing and Placing of new filter media as (i) Sand shall be hard and resistant quartz or quartzite and free of clay, fine particles, soft grains and dirt of any description. (ii) Effective size shall be 0.45 to 0.70 mm. (iii) Uniformity Coefficient not be more than 1.70 nor less than 1.30. (iv) Ignition loss should not exceed 0.70% by weight. (v) Soluble fraction in HCL acid shall not exceed 5.0% by weight, (vi) Silica content should not be less than 95% (vii) Specific Gravity shall be in the range between 2.55 to 2.65 (viii) Wearing loss shall not exceed 3.0%. and as per specifications given in IS: 8419 (Part-I). Filter media (fine sand and coarse sand) should be processed through disintegrator and dust separator in automatic plant including screening of sand to desired specification and washing and cleaning of sand with water by aqua wash technology at quarry site. (For RGF)

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