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| # | Company | Amount | Rank | Status |
|---|---|---|---|---|
| 1 | L1₹12.6 CrAccepted-AOC | ₹12.6 Cr | L1 | Accepted-AOC BEING L1 BIDDER LOWEST BID |
| 2 | L2₹12.7 CrRejected-Finance | ₹12.7 Cr | L2 | Rejected-Finance Being L2 Bidder |
| 3 | L3₹13.4 CrRejected-Finance 5TH FLOOR NEHERU NAGAR WAGLE INDUSTRIAL ESTATE THANE WEST THANE MAHARASHTRA 400604 | THANE | MAHARASHTRA | 400604 | ₹13.4 Cr | L3 | Rejected-Finance Being L3 Bidder |
| 4 | L4₹14.1 CrRejected-Finance | ₹14.1 Cr | L4 | Rejected-Finance Being L4 Bidder |
| 5 | L5₹14.2 CrRejected-Finance | ₹14.2 Cr | L5 | Rejected-Finance Being L5 Bidder |
Tender Value
Refer Docs
EMD Value
₹11.8 L
Closing Date
23 Apr 2024, 4:00 pmClosed
Mr. Omprakash Verma Mrs Reema Mr. Girish Masu
thyssenkrupp Uhde India Private Limited, Uhde House, L. B. S. Marg, Vikhroli West, Mumbai, India-400083
INSTRUMENTION WORKS FOR 5TH STREAM ALUMINA PLANT AT DAMANJODI, ODISHA AND RELATED FACILITIES AT VISHAKHAPATNAM PORT
2024_NALCO_799426_1
6695-CMG-G00-CA-0056
Open Tender
Miscellaneous Works
365 days
DAMANJODI
AS PER NIT
2 documents required · 2 mandatory
₹0
₹11.8 L
Yes
THROUGH VC
3 Jan 2025
7 Mar 2024
24 Apr 2024
7 Mar 2024
23 Apr 2024
1 Apr 2024
7 Mar 2024 - 15 Mar 2024
21 Mar 2024
Amount
SUPPLY ITEMS-DAMANJODI
FIELD INSTRUMENTs
Supply charges including charges for transportation, unloading at site, MTC, fasteners, accessories, material inspection at Vendor work shop, MOC as per TKIS-INDIA specification--REFER AS PER CLAUSE ------ OF GENERAL SPECIFICATION INSTRUMENT INSTALLATION TENDER PART-I
TEMPERATURE GAUGES WITH THERMOWELLS
TEMPERATURE GAUGES & THERMOWELLS
PRESSURE GAUGES
SCREW CONNECTION
FLANGED WITH REMOTE SEAL
DIFFERNTIAL PRESSURE GAUGES
FLANGED WITH REMOTE SEALS
OTHERS
SOLENOID VALVES
AIR FILTER REGULATORS
PANEL/BACK OF PANEL INSTRUMENTS
ALARM ANNUNCIATORS
HOOTER
DISTRIBUTORS
ZENER BARRIERS
CONTROLLERS
RECORDERS
INDICATORS
TOTALIZERS
TERMINAL BLOCKS
RELAY & BASE
DIN RAIL
EARTHING PLATE
MCB- 1 POLE OR 2 POLE
PVC CABLE DUCT-75 MM
PVC CABLE DUCT-100 MM
PANEL COOLING FAN
PANEL LIGHT
PANEL DOOR SWITCH
HOOTER & BEACON (SIREN & STROBE) WITH RESET PUSH BUTTON STATION
Rotameter indicator
Handheld Communicator (HART) with software installed
JUNCTION BOXES
Supply charges including charges for transportation, unloading at site, MTC, material inspection at Vendor work shop, MOC as per TKIS-INDIA specification--REFER AS PER CLAUSE ------ OF GENERAL SPECIFICATION INSTRUMENT INSTALLATION TENDER PART-I Unit rate of supply shall be inclusive of mandatory spares as specified, required fasteners, tag plates, glands & plugs as including in schedule of quantities of Junction Boxes etc. as per specifications
WEATHERPROOF JUNCTION BOXES.
Terminals
Terminals
EX-ROOF/FLAME PROOF JUNCTION BOXES
Terminals
Terminals (Instrinsic safe)
Terminals (Exd)
EX-ROOF/FLAME PROOF/WEATHER PROOF HAND SWITCHES/PUSH BOTTON
PUSH BUTTON STATION
TUBE AND TUBE FITTINGS
Supply charges including charges for transportation, unloading at site, MTC, and material inspection at Vendor work shop and MOC shall as per TKIS-INDIA specification-REFER AS PER CLAUSE ------ OF GENERAL SPECIFICATION INSTRUMENT INSTALLATION TENDER PART-I
TUBE - SS316/SS304/SS304L
1/4" OD X 1 mm WT
3/8" OD X 1 mm WT
12mm Tube(OD) x 1 mm WT-SS316
TUBE - FITTINGS SS 316
MALE CONNECTORS -12mm Tube(OD) X 1/2" NPT(M)-SS316
FEMALE CONNECTORS-12mm Tube(OD) X 1/2" NPT(F)-SS316
EQUAL TEES-3 side 12mm Tube(OD)-SS316
UNIONS-12mm Tube(OD) X 12mm Tube(OD)-SS316
END BLIND CAP ( OD TYPE) FOR TUBES-12mm Tube(OD)-SS316
MALE CONNECTORS -12mm Tube(OD) X 1/4" NPT(M)-SS316
TUBING PLUGS-1/2" NPT(M)-SS316
PLUGS-1/2" NPT(M)-SS316
NIPPLE-12mm NPT (M) X 12mm NPT (M) 6" L-SS316
Syphon-1/2" NPT(M) X 1/2" NPT(F)-SS316
Needle Valve-12mm Tube(OD) X 12mm Tube(OD)-SS316
Ball Valve-12mm NPT(F) X 12mm NPT(F)-SS316
Ball Valve-12mm Tube(OD) X 12mm Tube(OD)-SS316
Female Run Tee (Union Tee)-12mm Tube (OD) X 1/2" NPT (F)-SS316
Non Return Valve-1/2"NPT(F)X1/2"NPT(F)-SS316
Spacer Ring-2',150#,RF-SS316
MALE CONNECTOR 1/2" TUBE (OD) X 3/8" NPT(M) SS316
MALE CONNECTOR, 1/2" TUBE (OD) X 3/4" NPT(M) SS 316
MALE CONNECTOR 1/4" TUBE (OD) X 3/8" NPT(M) SS316
MALE CONNECTOR, 1/4" TUBE (OD) X 1/4" NPT(M) SS 316
MALE CONNECTOR, 1/4" TUBE (OD) X 1/2" NPT(M) SS 316
MALE CONNECTOR, 3/8" TUBE (OD) X 1/4" NPT(M) SS 316
MALE CONNECTOR, 3/8" TUBE (OD) X 1/2" NPT(M) SS 316
MALE CONNECTOR 3/4" TUBE (OD) X 1/4" NPT(M) SS 316
MALE CONNECTOR 3/4" TUBE (OD) X 1/2" NPT(M) SS 316
FEMALE CONNECTOR 1/4" TUBE (OD) X 1/4" NPT(F) SS 316
FEMALE CONNECTOR 3/8" TUBE (OD) X 3/8" NPT(F) SS 316
FEMALE CONNECTOR 1/2" TUBE (OD) X 1/2" NPT(F) SS 316
FEMALE CONNECTOR 1/4" TUBE (OD) X 1/2" NPT(F) SS 316
FEMALE CONNECTOR 1/2" TUBE (OD) X 1/4" NPT(F) SS 316
FEMALE CONNECTOR 3/8" TUBE (OD) X 1/2" NPT(F) SS 316
FEMALE CONNECTOR 1/4" TUBE (OD) X 3/8" NPT(F) SS 316
TUBING UNION,1/4" TUBE(OD) X 1/4" TUBE(OD) SS316
TUBING UNION, 3/8" TUBE(OD) X 3/8" TUBE(OD) SS316
UNION TEE 3 SIDE, 1/4" TUBE(OD) SS316
UNION TEE 3 SIDE, 3/8" TUBE(OD) SS316
UNEQUAL TEE, 1/4"OD X 1/4"ODX 1/4" NPT (M)
UNEQUAL TEE, 3/8"OD X 3/8"ODX 3/8" NPT (M)
UNEQUAL TEE, 1/2"OD X 1/2"ODX 1/2" NPT (M)
PLUG, 1/4" NPT(M) SS316
PLUG, 3/8" NPT(M) SS316
PLUG, 1" NPT(M) SS316
FERRULES FOR 1/4" OD TUBE (FRONT & BACK SET) SS 316
FERRULES FOR 3/8" OD TUBE (FRONT & BACK SET) SS 316
FERRULES FOR 1/2" OD TUBE (FRONT & BACK SET) SS 316
1/4" O.D BULKHEAD CONNECTORS SS 316
1/2" O.D BULKHEAD CONNECTORS SS 316
SYPHON, 1/2" NPT(M) X 1/2" NPT(F) SS316 (Non-IBR)
SYPHON, 1/2" NPT(M) X 1/2" NPT(F) SS316 (IBR)
GAUGE SAVER1/2' NPT(M) X 1/2" NPT(F) SS316
2-WAY MANIFOLD1/2" NPT(F)SS316
3-WAY MANIFOLD1/2" NPT(F)SS316
5-WAY MANIFOLD1/2" NPT(F)SS316
NEEDLE VALVE, 1/4" TUBE(OD) X 1/4" TUBE(OD) SS316, RATING 3000 PSI
NEEDLE VALVE, 1/2" NPT(F) X 1/2" NPT(F) SS316, RATING 3000 PSI
HEX NIPPLE 1/4" NPT(M) X 1/4" NPT(M) SS 316
HEX NIPPLE 1/2" NPT(M) X 1/2" NPT(M) SS 316
HEX NIPPLE 1" NPT(M) X 1" NPT(M) SS 316
TUBING CAP 1/4''NPT (F) SS 316
BALL VALVE, 1/4" TUBE OD X 1/4 TUBE OD SS 316
BALL VALVE, 1/2" NPT(F) X 1/4 NPT(F) SS 316
1/2" OD x 1/2" OD "L" CONNECTOR, SS316
1/2" NPT(M) x 1/2" OD "L" CONNECTOR, SS316
1/4" NPT(M) x 3/8" OD "L" CONNECTOR, SS316
1/2" OD x 1/2" OD x 1/2" OD "T" CONNECTOR, SS316
FLANGES OF 1/2" NB 150LB with 1/2" NPT(F), SS316
FLANGES OF 1" NB 150LB with 1/2" NPT(F), SS316
FLANGES OF 3" NB 150LB with 1/2" NPT(F), SS316
INSTRUMENT CABLE
Supply charges including charges for transportation, unloading at site, MTC, material inspection at Vendor work shop, MOC as per TKIS-INDIA specification--REFER AS PER CLAUSE ------ OF GENERAL SPECIFICATION INSTRUMENT INSTALLATION TENDER PART-I
SIGNAL CABLES, MULTISTRANDED, ARMOURED
1 PAIR X 1.0 mm2 Screened
2 PAIR X 1.0 mm2 Screened
4 PAIR X 1.5 mm2 Screened
6 PAIR X 1.0 mm2 Screened
12 PAIR X 1.0 mm2 Screened
1 TRAID X 1.0 mm2 Screened
2 PAIR X 1.5 mm2 Screened
3 PAIR X 1.5 mm2 Screened
FIBEROPTICAL; ARMOURED /UNARMOURED
FIBER-OPTIC CABLES- Single Mode , 12 Fibre
CONTROL CABLES, MULTISTRANDED, ARMOURED
3 CORE X 2.5 mm2
8 CORE X 1.0 mm2
12 CORE X 1.5 mm2
24 CORE X 1.5 mm2
24 CORE X 1.0 mm2
EARTHING CABLES; UNARMOURED
1 CORE X 6 mm2
1 CORE X 16 mm2
CABLE GLANDS
Supply charges including charges for transportation, material inspection at Vendor work shop , required certificates and MOC shall as per TKIS-INDIA specification-REFER AS PER CLAUSE ------ OF GENERAL SPECIFICATION INSTRUMENT INSTALLATION TENDER PART-I
SIGNAL, CONTROL, POWER CABLES
M20 DOUBLE COMPRESSION WITH CHECK NUTS
M20 DOUBLE COMPRESSION WITH CHECK NUTS(Ex proof)
M25 DOUBLE COMPRESSION WITH CHECK NUTS
M25 DOUBLE COMPRESSION WITH CHECK NUTS(Ex proof)
M32 DOUBLE COMPRESSION WITH CHECK NUTS
M32 DOUBLE COMPRESSION WITH CHECK NUTS (Ex Proof)
Plugs-suitable for M20 glands
Plugs-suitable for M20 glands(Ex proof)
Adaptor 1/2"NPT to M20
Plugs-suitable for M32 glands
Plugs-suitable for M32 glands(Ex proof)
CONDUITS
Supply charges including charges for transportation, unloading at site, MTC, material send for testing to test laboratory on sample basis and fitting/accessories. MOC shall as per TKIS-INDIA Specification-REFER AS PER CLAUSE ------ OF GENERAL SPECIFICATION INSTRUMENT INSTALLATION TENDER PART-I
RIGID GI
25 mm nominal dia
FITTINGS
UNION (25 mm)
CANOPY/SUNSHED AL/GI/FRP
Supply charges including charges for transportation, unloading at site, MTC, fasteners,(U Clamps, etc..) material inspection at Vendor work shop, MOC as per TKIS-INDIA specification--REFER AS PER CLAUSE ------ OF GENERAL SPECIFICATION INSTRUMENT INSTALLATION TENDER PART-I
FOR TRANSMITTERS (Single transmitter/instrument) (FRP )
FOR LCP (FRP )
FOR PUSH BOTTON/HAND SWITCHES (FRP )
STRUCTURAL STEEL
Supply charges including charges for transportation, unloading at site, MTC, material send for testing to test laboratory on sample basis, etc. MOC shall as per TKIS-INDIA specification Supply charges including charges for required fasteners like nut bolts, anchor fasteners etc.
2" CLASS “B” PIPE AS PER IS 1239 -Part I
STEAM TRACING
Supply charges including charges for transportation, unloading at site, MTC, copper tube, fittings, insulation material ,fasteners,etc...,material inspection at Vendor work shop, MOC as per TKIS-INDIA specification--REFER AS PER CLAUSE ------ OF GENERAL SPECIFICATION INSTRUMENT INSTALLATION TENDER PART-I
COPPER TUBE SIZE 8 MM OD
COPPER TUBE SIZE 10 MM OD
COPPER TUBE SIZE 12 MM OD
FIRE PROOFING FOR CABLE DUCT, TRAY, ANGLE TRAY, ETC.
Supply charges including charges for transportation, unloading at site, MTC, ,fasteners,etc...,material inspection at Vendor work shop, MOC as per TKIS-INDIA specification--REFER AS PER CLAUSE ------ OF GENERAL SPECIFICATION INSTRUMENT INSTALLATION TENDER PART-I)
300 W X 100 H X 2.5 T LADDER TRAY WITH COVER
150 W X 50 H X 2.5 T PEFORATED TRAY WITH COVER
INSTRUMENT CONSUMABLES, PROTECTION, SEALING & INSTALLATION ACCESSORIES/CONSUMABLES
TAG PLATE FOR INSTRUMENT (SS316 1" X 2" X2mm)
TAG PLATE FOR JUNCTION BOX, LOCAL PANEL (SS316 1" X 2" X2mm)
FOAMED SEALENT FOR CABLE ENTRY INSIDE CONTROL ROOM STANVAC PUFFSEAL OR EQUIVALENT (1 meter x 1 meter)
STRUCTURAL STEEL
Supply charges including charges for transportation, unloading at site, MTC, material send for testing to test laboratory on sample basis, etc. MOC shall as per TKIS-INDIA specification Supply charges including charges for required fasteners like nut bolts, anchor fasteners etc.
CABLE TRAYS Supply charges including charges for transportation, unloading at site, MTC, fasteners, coupler plates, Z supports ,material inspection at Vendor work shop and erection contractor shall ensure MOC as per tender specification Unit rate of supply including required Clamps, Coupler Plates, Fasteners etc.
LADDER TRAYS FRP
600 mm wide
300 mm wide
PERFORATED TRAYS FRP
50 mm wide
100 mm wide
150 mm wide
LADDER/ PERFORATE TRAY COVERS
SUTABLE FOR WIDTH 600 MM
SUTABLE FOR WIDTH 300 MM
SUTABLE FOR WIDTH 150 MM
SUTABLE FOR WIDTH 50 MM
TRAY ACCESSORIES-FRP
PRE-FABRICATED LADDER EQUAL TEE(600W)
PRE-FABRICATED LADDER EQUAL TEE(300W)
90⁰ BEND/ELBOW(600W)
90⁰ BEND/ELBOW(300W)
45⁰ BEND/ELBOW(600W)
45⁰ BEND/ELBOW(300W)
PRE-FABRICATED EQUAL REDUCER(600W x 300W)
PRE-FABRICATED EQUAL REDUCER(300W x 150 W)
VERTICAL ELBOWS (90 Deg.) – OUT SIDE (600W)
VERTICAL ELBOWS (90 Deg.) – OUT SIDE (300W)
VERTICAL ELBOWS (90 Deg.) – IN SIDE (600W)
VERTICAL ELBOWS (90 Deg.) – IN SIDE (300W)
GENERAL ITEMS
Supply of following items and all the associated accessories SCOPE OF SUPPLY -instrumentation'
Office tables of reputed make
Office chairs of reputed make
Full size Cupboard of reputed make, sheet steel enclosure (for documentation)
Tool Cabinet, Trolley Mounted
Key Cabinet, Wall Mounted
Tarpaulin (for weather protection of stored Instrumentation items)
Insulated step ladder of reputed make (suitable for indoor work)
Insulated step ladder of reputed make with platform (suitable for indoor work )
INSTALLATION ITEMS-DAMANJODI
FIELD INSTRUMENT INSTALLATION
Installation charges including handling, shifting from site-store / yard to the installation location, required hardware/fasteners, consumables, tagging, tools & tackles, manpower etc. all complete as per specification and direction of Engineer-in-Charge.
TRANSMITTERS (PNEUMATIC + ELECTRONIC
MAGNETIC FLOW METERS (REMOTE MOUNTED TRANSMITTERS ONLY)
POSITIVE DISPLACEMENT METERS (REMOTE MOUNTED PULSE/CURRENT CONVERTER ONLY
ANNUBARS/PITOT TUBEs (DP TYPE FLOW METER)-Includes flow elements installation
DP TYPE TRANSMITTERS (DPT/FT/LT TYPE)
GAUGE PRESSURE TRANSMITTERS
FLANGED PRESSURE TRANSMITTERS
REMOTE SEAL (CHEMICAL SEAL) TYPE PRESSURE TRANSMITTERS
REMOTE SEAL TYPE WITH TWO REMOTE SEAL DP TRANSMITTERS
RADAR TYPE LEVEL TRANSMITTER
ULTRASONIC TYPE LEVEL TRANSMITTER
RADIOACTIVE LEVEL /Density TRANSMITTERS ALONG WITH SENSORS,DETECTOR
TEMPERATURE TX SEPARATELY MOUNTED
LOOP POWER LOCAL INDICATORS
AUTO RODDER DEVICES
ANALYSERS
Installation charges including handling, shifting from site-store / yard to the installation location, installation of sampling system, probes, calibration cylinders, accessories, heat tracing, insulated tube, glanding ,consumables, fasteners, tools & tackles, manpower, etc. all complete as per specification and direction of Engineer-in-Charge.
pH, CONDUCTIVITY, REDOX TRANSMITTERS WITH PROBE
CORROSION ELEMENT WITH TRANSMITTER
TEMPERATURE ELEMENTS AND THERMOWELLS
RESISTANCE TEMPERATURE DETECTORS WITH THEMOWELL
TEMPERATURE ELEMENT SURFACE MOUNTED
TEMPERATURE GAUGES WITH THERMOWELLS
TEMPERATURE GAUGES & THERMOWELLS
LEVEL GAUGE
MAGNETIC TYPE LEVEL GAUGE WITH LEVEL SWITCHES
PRESSURE GAUGES
SCREW CONNECTION
WITH REMOTE SEAL (FLANGED)
DIFFERENTIAL PRESSURE GAUGES
WITH REMOTE SEALS
OTHERS
DIN RAIL TEMPERATURE TRANSMITTER (CONSISTING OF 4 NOS. OF DIN RAIL MOUNT TRANSMITTER)
HOOTER & BEACON (SIREN & STROBE) WITH RESET PUSH BUTTON STATION INSTALLATION
Control Panel with Panel mounted instruments(PORT AREA) ( 1.8m x2mX.8m)
SOLENOID VALVES
AIR FILTER REGULATORS
PANEL/BACK OF PANEL INSTRUMENTS
ALARM ANNUNCIATORS
HOOTER
DISTRIBUTORS
ZENER BARRIERS
CONTROLLERS
RECORDERS
INDICATORS
TOTALIZERS
TERMINAL BLOCKS
RELAY & BASE
DIN RAIL
EARTHING PLATE
MCB- 1 POLE OR 2 POLE
PVC CABLE DUCT-75 MM
PVC CABLE DUCT-100 MM
PANEL COOLING FAN
PANEL LIGHT
PANEL DOOR SWITCH
LCP/DCS/PLC CABINETS/ANALYSER SHELTERS/MONITORS/PRINTORS/FURNITURES
Installation charges including handling, shifting from site-store / yard to the installation location, erection, alignment, required hardware’s/fasteners, plugging of spare entries, tools & tackles, manpower, lifting equipment's ,trolley, etc.MOC of hardware's shall as per TKIS -India specification ). All complete as per specification and direction of Engineer-in-Charge.
LCP/DCS/PLC CABINETS/MONITORS/PRINTORS/FURNITURES
PANEL: 1200W X 800D X 2100H
PANEL: 800W X 800D X 2100H
AUX. CONSOLES
DENSITY TRANSMITTER JB: SIZE 300W X 200D X 500H
DP REGULATOR PANEL: SIZE 350W X 275D X 575H
SUMP PANEL: SIZE 500W X 250D X 500W
DIN rail mounted JB: APPROX SIZE 350W X 180D X 300H
Workstations including ES Cum OS,PRM,OPC etc. station with table,chairs
Printers including printer tables
Large Video Wall with Video Controller & Cabinet : APPROX VIDEO WALL SIZE-7.8M X 1.3M & CABINET SIZE (600mmW X 337H X 100D)
AUTO RODDER PANEL: APPROX SIZE 325W X 200D X 400H
PANEL: APPROX SIZE 1000W X 400D X 1200H ( for FILTER)
PANEL: APPROX SIZE 800W X 337D X 1950H ( for Air compressor)
RED MUD AREA CONTROL PANEL-1(4' X 29.5' X 30')
RED MUD AREA CONTROL PANEL-2(20.25' X 20' X 10')
MUD DISPOSAL PUMP PANEL(800W X 300D X 1200H)
LUBRICATION PANEL FOR DISC FILTER(550W X 350D X 900H)
ANALYSERS PRIMARY SAMPLING UNIT & ANALYZER SHELTER .
Installation charges including handling, shifting from site-store / yard to the installation location, required hardware’s/fasteners, plugging of spare entries, tools & tackles, manpower, lifting equipment's , trolley, Fit up and welding of supports etc. of various material of construction and sizes including collection of material from stores, cutting grinding as required, etc. fit up under vendor supervision). All complete as per specification and direction of Engineer-in-Charge.
SAMPLING UNIT: 650W x 600D x 2000H
JUNCTION BOXES
Installation charges including handling, shifting from site-store / yard to the installation location, required hardware’s/fasteners, plugging of spare entries, Tagging, box-up, suitable greasing for screws/L key screws, tools & tackles, manpower, etc. (MOC of hardware's shall as per TKIS -India specification). All complete as per specification and direction of Engineer-in-Charge.
WEATHERPROOF JUNCTION BOXES
40 Terminals
20 Terminals
EX-ROOF/FLAME PROOF JUNCTION BOXES
40 Terminals
20 Terminals
EX-ROOF/FLAME PROOF/WEATHER PROOF HAND SWITCHES/PUSH BOTTON
PUSH BUTTON STATION / CONTROL / LOCAL PANELS
TUBE AND TUBE FITTING
Installation charges including handling, shifting from site-store / yard to the installation location, surface cleaning, painting, fabrication, installation, accessories installation (fittings, valves manifold, etc.), welding, radiography, Hydro/Pneumatic testing, clamping, tagging, consumables, tools & tackles, manpower, etc. all complete as per specification and direction of Engineer-in-Charge. REFER HOO-UP DOCUMENT FOR BOM & MOC.
TUBE - SS316/SS304/SS304L
1/4" OD X 1 mm WT
3/8" OD X 1 mm WT
12mm Tube(OD) x 1 mm WT-SS316
INSTRUMENT CABLE LAYING
Installation charges including handling, shifting from site-store / yard to the installation location, meggering, continuity test, Cable glanding, termination, cable dressing, clamping, cable tagging, ferruling, supply of consumables( like lugs, sleeve for shield/drain, sealing compounds etc.) hardware's/fasteners for clamping/dressing, making holes for cable gland/cable entries ( JBs, Panels ,etc.), tools & tackles, manpower, etc. all complete as per specification and direction of Engineer-in-Charge. Main cables will be laid from unit to SRR/CR through trays, ducts & trenches as per layout drawings
SIGNAL CABLES ,MULTISTRANDED,ARMOURED
1 PAIR X 1.0 mm2 Screened
2 PAIR X 1.0 mm2 Screened
2 PAIR X 1.5 mm2 Screened
4 PAIR X 1.0 mm2 Screened
6 PAIR X 1.0 mm2 Screened
12 PAIR X 1.0 mm2 Screened
1 TRAID X 1.0 mm2 Screened
2 PAIR X 1.5 mm2 Screened
3 PAIR X 1.5 mm2 Screened
SERIAL COMMUNICATION CABLEARMOURED/UNARMOURED
PRE-FAB CABLES (INCLUDING CAT5,PATCH CORD CABLES,ETHERNET CABLES ETC.)
MODBUS CABLES
SPECIAL CABLE UNARMOURED FOR MAGNETIC/VORTEX/CONDUCTIVITY /DENSITY TRANSMITTER
CONTROL CABLES, MULTISTRANDED, ARMOURED
3 CORE X 2.5 mm2
8 CORE X 1.0 mm2
12 CORE X 1.5 mm2
24 CORE X 1.0 mm2
24 CORE X 1.5 mm2
EARTHING CABLES; UNARMOURED
1 CORE X 6 mm2
1 CORE X 16 mm2
FIBER OPTICAL; ARMOURED /UNARMOURED
Scope includes preparation of all fibres and splicing / patching ,Supply of adequate consumables for the execution of the work (such as fibre optic connectors suitable for the application), testing, tools & tackles, manpower, etc. all complete as per specification and direction of Engineer-in-Charge.
FIBER-OPTIC CABLES- Single Mode , 12 Fibre
CONDUITS
Installation charges including transportation from TKIS/Client material store to working location, fabrication like (making threads, bends, etc.), require hardware’s/fasteners (U clamps etc.), clamping/supporting, accessories installation(fittings), consumables, tools & tackles, manpower etc. all complete as per specification and direction of Engineer-in-Charge.
RIGID GI CONDUITS
25 mm nominal dia
CANOPY /SUNSHED AL/GI/FRP
Installation charges including transportation from material store to working location, supporting wherever require for instruments, JBs , etc. (like integrated inline instruments, close couple mounted instruments, etc.), hardware's/fasteners, consumables etc. Fabrication, installation, tools & tackles, manpower, etc. all complete as per specification and direction of Engineer-in-Charge.
PREFABRICATED. CANOPIES
Single transmitter/instrument
Two transmitters/instruments
Hand switch/Push button
STANCHIONS FOR INSTRUMENTS
Installation charges including transportation from TKIS/Client material store to working location, fabrication, surface cleaning, painting, suitable clamps with pipe line (for close couple hook-ups etc.), hardware's/fasteners, grouting, clamps, consumables, tools & tackles, manpower etc. all complete as per specification and direction of Engineer-in-Charge.
FLOOR MOUNTING
STRUCTURE MOUNTING
PLATFORM MOUNTING-Single instrument
PLATFORM MOUNTING-Two instrument
STRUCTURAL STEEL
Installation charges including transportation from TKIS/Client material store to working location, fabrication, installation, surface cleaning, painting , consumables, tools & tackles, manpower, etc. all complete as per specification and direction of Engineer-in-Charge.
STRUCTURAL STEEL
2" PIPE CLASS “B” AS PER IS 1239 -Part I
STEAM TRACING
Unit rate of installation of Copper tubes for Steam tracing including handling, shifting from site-store / yard to the installation location, installation & connection of accessories (valves, fitting, steam trapes etc.), tracing tubes and insulating materials wrapping around pipe/tube/valve/flange, etc. cladding, dressing, clamping, tagging, leak checking and flushing, required hardware's/fasteners, consumables, manpower etc. all complete as per specification and direction of Engineer-in-Charge.
COPPER TUBE SIZE 8 MM OD
COPPER TUBE SIZE 10 MM OD
COPPER TUBE SIZE 12 MM OD
FIRE PROOFING FOR CABLE DUCT,TRAY,ANGLE TRAY,ETC.
Installation charges including transportation from TKIS/Client material store to working location, installation of Mattresses, Cladding, SS Clamps, all fittings, accessories, tools & tackles, manpower etc. all complete as per specification and direction of Engineer-in-Charge.
300 W X 100 H X 2.5 T LADDER TRAY WITH COVER
150 W X 50 H X 2.5 T PEFORATED TRAY WITH COVER
INSTRUMENT CALIBRATION
Calibration charges including handling, shifting from site-store / yard to the installation location, restore to safe place after calibration, removable and reinstallation from/to package units, if required, require tools & tackles, manpower, calibrators, calibration laboratory, changing range / engg. unit etc. as per data sheet, trouble shooting, zero elevation & subtraction, preparation of reports, hardware/fasteners, consumables, Labelling (with range, date, tag), etc. all complete as per specification and direction of Engineer-in-Charge.
TRANSMITTERS (PNEUMATIC + ELECTRONIC
ANNUBARS/PITOT TUBEs (DP TYPE FLOW METER)-Includes flow elements installation
DP TYPE TRANSMITTERS
GAUGE PRESSURE TRANSMITTERS
FLANGED PRESSURE TRANSMITTERS
REMOTE SEAL TYPE WITH ONE REMOTE SEAL PRESSURE TRANSMITTERS
REMOTE SEAL TYPE WITH TWO REMOTE SEAL DP TRANSMITTERS
RADAR TYPE LEVEL TRANSMITTER
ULTRASONIC TYPE LEVEL TRANSMITTER
TEMPERATURE TX SEPARATELY MOUNTED
LOOP POWER LOCAL INDICATORS
INTEGRAL ORIFICE METER RUN ASSEMBLY WITH TRANSMITTER
TEMPERATURE ELEMENTS AND THERMOWELLS
RESISTANCE TEMPERATURE DETECTORS WITH THEMOWELL
TEMPERATURE ELEMENT SURFACE MOUNTED
TEMPERATURE GAUGES WITH THERMOWELLS
TEMPERATURE GAUGES & THERMOWELLS
LEVEL GAUGE
MAGNETIC TYPE LEVEL GAUGE WITH LEVEL SWITCHES
PRESSURE SWITCHES
SCREW CONNECTION (pressure switch)
WITH REMOTE SEAL
DIFFERENTIAL PRESSURE GAUGES
WITH REMOTE SEALS
STROKE CHECKING/CALIBRATION FOR CONTROL VALVES AND ON-OFF VALVES
(Stroke checking/Calibration charges including adjustment of positioners w.r.t. mA, feed backs (limit switches), feed back transmitters (positioner transmitters), seat leak test as per project requirement, oil free instrument air subject to it not available in the plant, tools & tackles, manpower, calibrators, test benches, hardwares, consumables, Labelling (with range, date, tag), ensure flow direction of installed valves if doing on line calibration/stroke checking, etc. all complete as per specification and direction of Engineer-in-Charge. Control/ on-off valves with mechanical stopper shall be checked for proper stopper adjustment as required for the process before installing on line.
CONTROL VALVES WITH I/P coverters + PNEUMATIC POSITIONERS
ON-OFF VALVE WITH SOV AND TWO FEED BACK
MOV WITH ON-OFF
LOOP CHECKING
Loop checking charges including consumables, tools-tackles, continuity test (cold loop) of each cable if its not done after cable laying, ensure flow direction of in line instruments (like orifice type flow annubars/venturi, magnetic, mass, vortex flow meter, rota meter, Control valves, ON-OFF valves, etc.), trouble shooting, tools & tackles, manpower, calibration if require etc. all complete as per specification and direction of Engineer-in-Charge.
LOOP CHECKING FOR ANALOG AND DIGITAL
ANALOG INPUT
DIGITAL INPUT
DIGITAL OUTPUT
DIGITAL OUTPUT
REWORK/DISMENTLING
The contractor may, during execution of work, be required to re-do a part or whole of work already completed. The contractor is entitled to claim charges for the extra work entailed. Prior to starting such work approval from the clients/TKIS - India shall be taken & Rates applicable for dismantling activities shall be 30% of the rates applicable for installation .Claim for Extra work shall be applicable as per serial no. 9 of "GS instrumentation installation part -II"
STRUCTURAL STEEL
CONDUITS
TUBE AND TUBE FITTINGS
PIPE AND PIPE FITTINGS
STANCHIONS FOR INSTRUMENTS
CANOPY/SUNSHED
CABLE TRAYS
JUNCTION BOXES
LCP/DCS/PLC CABINETS/ANALYSER SHELTERS/MONITORS/PRINTORS/FURNITURES
INSTRUMENT CABLE
FIELD INSTRUMENT
FREE ISSUE INSTRUMENT ITEMS INSTALLAED BY OTHER CONTRACTORS AND WHERE ONLY SUPERVISION/CHECKING IS IN THE SCOPE OF INSTRUMENT CONTRACTOR Contractor need to work in close co-ordination with Piping Contractor during installation of inline instrument. Contractor need to supervise and assist Piping contractor for lifting / shifting of instrument to avoid damaged during shifting. Supervison and checking of In-line instrument prior to installation and during installation for flow direction, inlet and outlet distance, Instrument mounting as per vendor installation catalogue or as per guidlines issued by tkIS- Site -in-charge.
ANNUBARS/PITOT TUBEs ELEMENT (FOR FLANGE MOUNTING)
SLURRY ANGLE VALVES INCLUDING INSTALLATION OF VOLUME TANK OF WEIGHT 280 KG (MAX).
MAGNETIC FLOWMETER FLOWTUBE
DESUPERHEATER VALVE
GLOBE CONTROL VALVE
ORIFICE PLATE WITH FLANGE
INTEGRAL ORIFICE METER RUN ASSEMBLY
ROTAMETER
AUTO RODDING DEVICE
BUTTERFLY CONTROL VALVE
BUTTERFLY ON/OFF VALVE
GATE ON/OFF VALVE
GLOBE ON/OFF VALVE
MOTOR ACTUATED BUTTERFLY VALVE
BALL ON/OFF VALVE
SELF ACTING LEVEL CONTROL VALVE
SELF ACTING PRESSURE CONTROL VALVE
SLURRY BALL - CONTROL VALVE
PREFABRICATED CABLE TRAYS
Handling, shifting from site-store / yard to the installation location, unpacking, erection, alignment, assembly and installation of prefabricated galvanized steel ladder type / perforated cable trays / FRP cable trays (above ground or inside concrete trenches) with all associated accessories such as bends, reducers, T-joints, fixing clamps, earthing continuity conductors, paint touchup if required, manpower, etc. - as recommended by MANUFACTURER / applicable construction documents, fixing of cable trays / associated accessories to steel supports, stenciling with paint as required and other associated work so as to ensure the completeness of installation work
Site fabrication of cable tray accessories such as elbows,bends, reducers, T-joints etc. from cable tray straight runs as per the site requirement is included in the scope.
Fabrication and installation of steel support / bracket for cable trays / accessories as per the site requirement.
Supply of all fixing hardware as per the site requirement is included in the scope.
Cable Trays Perforated (GI) and Accessories
Installation of cable tray accessories such as bends, reducers, T-joints etc. is considered in cable tray running length.
50 mm wide
100 mm wide
150 mm wide
Cable Ladders (GI) and Accessories
Installation of cable tray accessories such as bends, reducers, T-joints etc. is considered in cable tray running length.
150 mm wide
300 mm wide
450 mm wide
600 mm wide
Cable Tray Covers (GI) and Accessories
50 mm wide
100 mm wide
150 mm wide
300 mm wide
450 mm wide
600 mm wide
Separators for Cable Ladders (GI)
300 mm / 600 mm wide
Cable Trays Perforated (Epoxy painted) and Accessories
Installation of cable tray accessories such as bends, reducers, T-joints etc. is considered in cable tray running length.
50 mm wide
100 mm wide
150 mm wide
Cable Ladders (Epoxy painted) and Accessories
Installation of cable tray accessories such as bends, reducers, T-joints etc. is considered in cable tray running length.
150 mm wide
300 mm wide
450 mm wide
600 mm wide
Cable Tray Covers (Epoxy painted) and Accessories
150 mm wide
300 mm wide
450 mm wide
600 mm wide
Separators for Cable Ladders (Epoxy painted)
300 mm / 600 mm wide
Cable Trays Perforated (FRP) and Accessories
Installation of cable tray accessories such as bends, reducers, T-joints etc. is considered in cable tray running length.
50 mm wide
100 mm wide
150 mm wide
Cable Ladders (FRP) and Accessories
Installation of cable tray accessories such as bends, reducers, T-joints etc. is considered in cable tray running length.
150 mm wide
300 mm wide
450 mm wide
600 mm wide
Cable Tray Covers (FRP) and Accessories
50 mm wide
150 mm wide
300 mm wide
450 mm wide
600 mm wide
Separators for Cable Ladders (FRP)
300 mm / 600 mm wide
Cable Ladders (Epoxy painted) and Accessories
Installation of cable tray accessories such as bends, reducers, T-joints etc. is considered in cable tray running length.
300 mm wide
Separators for Cable Ladders (Epoxy painted)
300 mm / 600 mm wide
EXCAVATION & BACKFILLING
Excavation And Back Filling Cable trench In All Type Of Soil Except Rock For Laying Cable To A Maximum Depth Of 1.5M. Job Includes, Shoring, De-Watering, If Required And Consolidating The Trench Bed As Per Drawing And Direction Of Engineer-In-Charge. Finally Making The Surface As Per Original. Job Includes The Supply Of Labour, Material Required, Back filling and Disposal Of Surplus Earth Also.
MANPOWER SUPPLY RATES PER DAY
Note: These rates for man power are applicable only after total completion of Instrumentation Installation & Instrumentation Commissioning activities. Providing technical assistance during pre-commissioning / commissioning phase by deploying different categories of skilled personnel as listed below .The quoted man-months rates shall be inclusive of all wages, travel / accommodation expenses, including PPE’s, all tools & tackles etc. and other costs which the bidder shall be entitled to claim by way of Man-Month Rates for the services. Prior to deployment of personnel at site, Contractor shall submit the detailed CVs of such persons proposed to be posted at site to Owner for concurrence & approval. The Owner and Contractor shall jointly maintain a record of all such personnel chargeable at Man-Month Rates deployed each day which shall be used as the basis for calculating payments due to the Contractor for the services covering assistance during pre-commissioning & commissioning phase. For deployment covering part of the month, payment shall be made on pro-rata basis considering 30 days in a month.Should the performance of any of Contractor’s personnel be found unsatisfactory by Owner,the replacement of such personnel shall be carried out by Contractor immediately. The below mentioned rates for Manpower Supply shall be applicable only for work performed over and above the Instrumention works already defined as forming part of CONTRACTOR’s scope in the Tender Document / Contract. The below mentioned rates shall be applicable only if specifically agreed & approved by OWNER / CONSULTANT.
Skilled (Diploma/ Degree/ Safety Engineer / Sr. Computer Operator/ Supervisor /Rigger Operator/ Operator/ Fitter/ Welder/ Electrician/ Rigger/ Instrument technician / Foreman/ Plumber/ Mason/ Gas cutter/ etc.)
Semi-skilled (Assistant - Fitter/ Welder/ Electrician/ Mason /etc. )
Un-skilled (Helper/ Sweeper/ Office boy/ etc. )
GENERAL ITEMS
Installation of general items mentioned below, as required.
Installation of below listed items referrs to the quantity of items as mentioned in doc. 'BILL OF QUANTITIES - SUPPLY (INSTRUMENTATION)'.
Office tables of reputed make
Office chairs of reputed make
Full size Cupboard of reputed make, sheet steel enclosure (for documentation)
Tool Cabinet, Trolley Mounted
Key Cabinet, Wall Mounted
Tarpaulin (for weather protection of stored Instrumentation items)
Insulated step ladder of reputed make (suitable for indoor work)
Insulated step ladder of reputed make with platform (suitable for indoor work )
SUPPLY ITEMS-PORT
FIELD INSTRUMENTs
Supply charges including charges for transportation, unloading at site, MTC, fasteners, accessories, material inspection at Vendor work shop, MOC as per TKIS-INDIA specification--REFER AS PER CLAUSE ------ OF GENERAL SPECIFICATION INSTRUMENT INSTALLATION TENDER PART-I
PRESSURE GAUGES
FLANGED WITH REMOTE SEAL
OTHERS
HOOTER & BEACON (SIREN & STROBE) WITH RESET PUSH BUTTON STATION
Rotameter indicator
Control Panel with Panel mounted instruments (At Port)
Handheld Communicator (HART) with software installed
JUNCTION BOXES
Supply charges including charges for transportation, unloading at site, MTC, material inspection at Vendor work shop, MOC as per TKIS-INDIA specification--REFER AS PER CLAUSE ------ OF GENERAL SPECIFICATION INSTRUMENT INSTALLATION TENDER PART-I Unit rate of supply shall be inclusive of mandatory spares as specified, required fasteners, tag plates, glands & plugs as including in schedule of quantities of Junction Boxes etc. as per specifications
WEATHERPROOF JUNCTION BOXES.
40 Terminals
20 Terminals
EX-ROOF/FLAME PROOF/WEATHER PROOF HAND SWITCHES/PUSH BOTTON
PUSH BUTTON STATION
TUBE AND TUBE FITTINGS
Supply charges including charges for transportation, unloading at site, MTC, and material inspection at Vendor work shop and MOC shall as per TKIS-INDIA specification-REFER AS PER CLAUSE ------ OF GENERAL SPECIFICATION INSTRUMENT INSTALLATION TENDER PART-I
TUBE - SS316/SS304/SS304L
1/4" OD X 1 mm WT
3/8" OD X 1 mm WT
12mm Tube(OD) x 1 mm WT-SS316
INSTRUMENT CABLE
Supply charges including charges for transportation, unloading at site, MTC, material inspection at Vendor work shop, MOC as per TKIS-INDIA specification--REFER AS PER CLAUSE ------ OF GENERAL SPECIFICATION INSTRUMENT INSTALLATION TENDER PART-I
SIGNAL CABLES, MULTISTRANDED, ARMOURED
1 PAIR X 1.0 mm2 Screened
2 PAIR X 1.0 mm2 Screened
6 PAIR X 1.0 mm2 Screened
2 PAIR X 1.5 mm2 Screened
CONTROL CABLES, MULTISTRANDED, ARMOURED
3 CORE X 2.5 mm2
12 CORE X 1.5 mm2
EARTHING CABLES; UNARMOURED
1 CORE X 6 mm2
1 CORE X 16 mm2
CABLE GLANDS
Supply charges including charges for transportation, material inspection at Vendor work shop , required certificates and MOC shall as per TKIS-INDIA specification-REFER AS PER CLAUSE ------ OF GENERAL SPECIFICATION INSTRUMENT INSTALLATION TENDER PART-I
SIGNAL, CONTROL, POWER CABLES
M20 DOUBLE COMPRESSION WITH CHECK NUTS
M25 DOUBLE COMPRESSION WITH CHECK NUTS
M32 DOUBLE COMPRESSION WITH CHECK NUTS
Plugs-suitable for M20 glands
CANOPY/SUNSHED AL/GI/FRP
Supply charges including charges for transportation, unloading at site, MTC, fasteners,(U Clamps, etc..) material inspection at Vendor work shop, MOC as per TKIS-INDIA specification--REFER AS PER CLAUSE ------ OF GENERAL SPECIFICATION INSTRUMENT INSTALLATION TENDER PART-I
FOR TRANSMITTERS (Single transmitter/instrument) (FRP )
FOR LCP (FRP )
FOR PUSH BOTTON/HAND SWITCHES (FRP )
STRUCTURAL STEEL
Supply charges including charges for transportation, unloading at site, MTC, material send for testing to test laboratory on sample basis, etc. MOC shall as per TKIS-INDIA specification Supply charges including charges for required fasteners like nut bolts, anchor fasteners etc.
2" CLASS “B” PIPE AS PER IS 1239 -Part I
CABLE TRAYS Supply charges including charges for transportation, unloading at site, MTC, fasteners, coupler plates, Z supports ,material inspection at Vendor work shop and erection contractor shall ensure MOC as per tender specification Unit rate of supply including required Clamps, Coupler Plates, Fasteners etc.
LADDER TRAYS FRP
300 mm wide
PERFORATED TRAYS FRP
50 mm wide
100 mm wide
150 mm wide
LADDER/ PERFORATE TRAY COVERS
SUTABLE FOR WIDTH 300 MM
SUTABLE FOR WIDTH 150 MM
SUTABLE FOR WIDTH 50 MM
INSTALLATION ITEMS-PORT
FIELD INSTRUMENT INSTALLATION
Installation charges including handling, shifting from site-store / yard to the installation location, required hardware/fasteners, consumables, tagging, tools & tackles, manpower etc. all complete as per specification and direction of Engineer-in-Charge.
TRANSMITTERS (PNEUMATIC + ELECTRONIC
RADAR TYPE LEVEL TRANSMITTER
LOOP POWER LOCAL INDICATORS
PRESSURE GAUGES
WITH REMOTE SEAL (FLANGED)
OTHERS
HOOTER & BEACON (SIREN & STROBE) WITH RESET PUSH BUTTON STATION INSTALLATION
Control Panel with Panel mounted instruments(PORT AREA) ( 1.8m x2mX.8m)
LCP/DCS/PLC CABINETS/ANALYSER SHELTERS/MONITORS/PRINTORS/FURNITURES
Installation charges including handling, shifting from site-store / yard to the installation location, erection, alignment, required hardware’s/fasteners, plugging of spare entries, tools & tackles, manpower, lifting equipment's ,trolley, etc.MOC of hardware's shall as per TKIS -India specification ). All complete as per specification and direction of Engineer-in-Charge.
LCP/DCS/PLC CABINETS/MONITORS/PRINTORS/FURNITURES
SUMP PANEL: SIZE 500W X 250D X 500W
Workstations including ES Cum OS,PRM,OPC etc. station with table,chairs
Printers including printer tables
JUNCTION BOXES
Installation charges including handling, shifting from site-store / yard to the installation location, required hardware’s/fasteners, plugging of spare entries, Tagging, box-up, suitable greasing for screws/L key screws, tools & tackles, manpower, etc. (MOC of hardware's shall as per TKIS -India specification). All complete as per specification and direction of Engineer-in-Charge.
WEATHERPROOF JUNCTION BOXES
40 Terminals
20Terminals
EX-ROOF/FLAME PROOF/WEATHER PROOF HAND SWITCHES/PUSH BOTTON
PUSH BUTTON STATION / CONTROL / LOCAL PANELS
TUBE AND TUBE FITTING
Installation charges including handling, shifting from site-store / yard to the installation location, surface cleaning, painting, fabrication, installation, accessories installation (fittings, valves manifold, etc.), welding, radiography, Hydro/Pneumatic testing, clamping, tagging, consumables, tools & tackles, manpower, etc. all complete as per specification and direction of Engineer-in-Charge. REFER HOO-UP DOCUMENT FOR BOM & MOC.
TUBE - SS316/SS304/SS304L
1/4" OD X 1 mm WT
3/8" OD X 1 mm WT
12mm Tube(OD) x 1 mm WT-SS316
INSTRUMENT CABLE LAYING
Installation charges including handling, shifting from site-store / yard to the installation location, meggering, continuity test, Cable glanding, termination, cable dressing, clamping, cable tagging, ferruling, supply of consumables( like lugs, sleeve for shield/drain, sealing compounds etc.) hardware's/fasteners for clamping/dressing, making holes for cable gland/cable entries ( JBs, Panels ,etc.), tools & tackles, manpower, etc. all complete as per specification and direction of Engineer-in-Charge. Main cables will be laid from unit to SRR/CR through trays, ducts & trenches as per layout drawings
SIGNAL CABLES ,MULTISTRANDED,ARMOURED
1 PAIR X 1.0 mm2 Screened
2 PAIR X 1.0 mm2 Screened
4 PAIR X 1.0 mm2 Screened
2 PAIR X 1.5 mm2 Screened
SERIAL COMMUNICATION CABLEARMOURED/UNARMOURED
PRE-FAB CABLES (INCLUDING CAT5,PATCH CORD CABLES,ETHERNET CABLES ETC.)
MODBUS CABLES
SPECIAL CABLE UNARMOURED FOR MAGNETIC/VORTEX/CONDUCTIVITY /DENSITY TRANSMITTER
CONTROL CABLES, MULTISTRANDED, ARMOURED
3 CORE X 2.5 mm2
12 CORE X 1.5 mm2
EARTHING CABLES; UNARMOURED
1 CORE X 6 mm2
1 CORE X 16 mm2
CANOPY /SUNSHED AL/GI/FRP
Installation charges including transportation from material store to working location, supporting wherever require for instruments, JBs , etc. (like integrated inline instruments, close couple mounted instruments, etc.), hardware's/fasteners, consumables etc. Fabrication, installation, tools & tackles, manpower, etc. all complete as per specification and direction of Engineer-in-Charge.
PREFABRICATED. CANOPIES
Single transmitter/instrument
Hand switch/Push button
STANCHIONS FOR INSTRUMENTS
Installation charges including transportation from TKIS/Client material store to working location, fabrication, surface cleaning, painting, suitable clamps with pipe line (for close couple hook-ups etc.), hardware's/fasteners, grouting, clamps, consumables, tools & tackles, manpower etc. all complete as per specification and direction of Engineer-in-Charge.
FLOOR MOUNTING
STRUCTURE MOUNTING
PLATFORM MOUNTING-Single instrument
PLATFORM MOUNTING-Two instrument
STRUCTURAL STEEL
Installation charges including transportation from TKIS/Client material store to working location, fabrication, installation, surface cleaning, painting , consumables, tools & tackles, manpower, etc. all complete as per specification and direction of Engineer-in-Charge.
STRUCTURAL STEEL
2" PIPE CLASS “B” AS PER IS 1239 -Part I
INSTRUMENT CALIBRATION
Calibration charges including handling, shifting from site-store / yard to the installation location, restore to safe place after calibration, removable and reinstallation from/to package units, if required, require tools & tackles, manpower, calibrators, calibration laboratory, changing range / engg. unit etc. as per data sheet, trouble shooting, zero elevation & subtraction, preparation of reports, hardware/fasteners, consumables, Labelling (with range, date, tag), etc. all complete as per specification and direction of Engineer-in-Charge.
TRANSMITTERS (PNEUMATIC + ELECTRONIC
RADAR TYPE LEVEL TRANSMITTER
LOOP POWER LOCAL INDICATORS
PRESSURE SWITCHES
WITH REMOTE SEAL
STROKE CHECKING/CALIBRATION FOR CONTROL VALVES AND ON-OFF VALVES
(Stroke checking/Calibration charges including adjustment of positioners w.r.t. mA, feed backs (limit switches), feed back transmitters (positioner transmitters), seat leak test as per project requirement, oil free instrument air subject to it not available in the plant, tools & tackles, manpower, calibrators, test benches, hardwares, consumables, Labelling (with range, date, tag), ensure flow direction of installed valves if doing on line calibration/stroke checking, etc. all complete as per specification and direction of Engineer-in-Charge. Control/ on-off valves with mechanical stopper shall be checked for proper stopper adjustment as required for the process before installing on line.
ON-OFF VALVE WITH SOV AND TWO FEED BACK
LOOP CHECKING
Loop checking charges including consumables, tools-tackles, continuity test (cold loop) of each cable if its not done after cable laying, ensure flow direction of in line instruments (like orifice type flow annubars/venturi, magnetic, mass, vortex flow meter, rota meter, Control valves, ON-OFF valves, etc.), trouble shooting, tools & tackles, manpower, calibration if require etc. all complete as per specification and direction of Engineer-in-Charge.
LOOP CHECKING FOR ANALOG AND DIGITAL
ANALOG INPUT
ANALOG OUTPUT
DIGITAL INPUT
DIGITAL OUTPUT
FREE ISSUE INSTRUMENT ITEMS INSTALLAED BY OTHER CONTRACTORS AND WHERE ONLY SUPERVISION/CHECKING IS IN THE SCOPE OF INSTRUMENT CONTRACTOR Contractor need to work in close co-ordination with Piping Contractor during installation of inline instrument. Contractor need to supervise and assist Piping contractor for lifting / shifting of instrument to avoid damaged during shifting. Supervison and checking of In-line instrument prior to installation and during installation for flow direction, inlet and outlet distance, Instrument mounting as per vendor installation catalogue or as per guidlines issued by tkIS- Site -in-charge.
BUTTERFLY ON/OFF VALVE
PREFABRICATED CABLE TRAYS
Handling, shifting from site-store / yard to the installation location, unpacking, erection, alignment, assembly and installation of prefabricated galvanized steel ladder type / perforated cable trays / FRP cable trays (above ground or inside concrete trenches) with all associated accessories such as bends, reducers, T-joints, fixing clamps, earthing continuity conductors, paint touchup if required, manpower, etc. - as recommended by MANUFACTURER / applicable construction documents, fixing of cable trays / associated accessories to steel supports, stenciling with paint as required and other associated work so as to ensure the completeness of installation work
Site fabrication of cable tray accessories such as elbows,bends, reducers, T-joints etc. from cable tray straight runs as per the site requirement is included in the scope.
Fabrication and installation of steel support / bracket for cable trays / accessories as per the site requirement.
Supply of all fixing hardware as per the site requirement is included in the scope.
Cable Trays Perforated (GI) and Accessories
Installation of cable tray accessories such as bends, reducers, T-joints etc. is considered in cable tray running length.
50 mm wide
100 mm wide
150 mm wide
Cable Ladders (GI) and Accessories
Installation of cable tray accessories such as bends, reducers, T-joints etc. is considered in cable tray running length.
300 mm wide
Cable Tray Covers (GI) and Accessories
50 mm wide
100 mm wide
150 mm wide
300 mm wide
Separators for Cable Ladders (GI)
300 mm / 600 mm wide
Cable Trays Perforated (FRP) and Accessories
Installation of cable tray accessories such as bends, reducers, T-joints etc. is considered in cable tray running length.
50 mm wide
100 mm wide
150 mm wide
Cable Ladders (FRP) and Accessories
Installation of cable tray accessories such as bends, reducers, T-joints etc. is considered in cable tray running length.
300 mm wide
Cable Tray Covers (FRP) and Accessories
50 mm wide
150 mm wide
300 mm wide
Separators for Cable Ladders (FRP)
300 mm / 600 mm wide
Cable Trays Perforated (Epoxy painted) and Accessories (For PORT)
Installation of cable tray accessories such as bends, reducers, T-joints etc. is considered in cable tray running length.
150 mm wide
MANPOWER SUPPLY RATES PER DAY
Note: These rates for man power are applicable only after total completion of Instrumentation Installation & Instrumentation Commissioning activities. Providing technical assistance during pre-commissioning / commissioning phase by deploying different categories of skilled personnel as listed below .The quoted man-months rates shall be inclusive of all wages, travel / accommodation expenses, including PPE’s, all tools & tackles etc. and other costs which the bidder shall be entitled to claim by way of Man-Month Rates for the services. Prior to deployment of personnel at site, Contractor shall submit the detailed CVs of such persons proposed to be posted at site to Owner for concurrence & approval. The Owner and Contractor shall jointly maintain a record of all such personnel chargeable at Man-Month Rates deployed each day which shall be used as the basis for calculating payments due to the Contractor for the services covering assistance during pre-commissioning & commissioning phase. For deployment covering part of the month, payment shall be made on pro-rata basis considering 30 days in a month.Should the performance of any of Contractor’s personnel be found unsatisfactory by Owner,the replacement of such personnel shall be carried out by Contractor immediately. The below mentioned rates for Manpower Supply shall be applicable only for work performed over and above the Instrumention works already defined as forming part of CONTRACTOR’s scope in the Tender Document / Contract. The below mentioned rates shall be applicable only if specifically agreed & approved by OWNER / CONSULTANT.
Skilled (Diploma/ Degree/ Safety Engineer / Sr. Computer Operator/ Supervisor /Rigger Operator/ Operator/ Fitter/ Welder/ Electrician/ Rigger/ Instrument technician / Foreman/ Plumber/ Mason/ Gas cutter/ etc.) (For PORT)
Semi-skilled (Assistant - Fitter/ Welder/ Electrician/ Mason /etc. ) (For PORT)
Un-skilled (Helper/ Sweeper/ Office boy/ etc. ) (For PORT)
Bidder Name
Amount in Words
Tuaman Engineering Limited
Pace Process Controls Pvt Ltd
ELMATICS ENGINEERS PVT LTD
Miraj Instrumentation Services I Pvt. Ltd.
Konstelec Engineers Limited
Miraj Instrumentation Services I Pvt. Ltd.
Pace Process Controls Pvt Ltd
ELMATICS ENGINEERS PVT LTD
Konstelec Engineers Limited
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