INSTRUMENTION WORKS FOR 5TH STREAM ALUMINA PLANT AT DAMANJODI, ODISHA AND RELATED FACILITIES AT VISHAKHAPATNAM PORT

Amount

SUPPLY ITEMS-DAMANJODI

FIELD INSTRUMENTs

Supply charges including charges for transportation, unloading at site, MTC, fasteners, accessories, material inspection at Vendor work shop, MOC as per TKIS-INDIA specification--REFER AS PER CLAUSE ------ OF GENERAL SPECIFICATION INSTRUMENT INSTALLATION TENDER PART-I

TEMPERATURE GAUGES WITH THERMOWELLS

TEMPERATURE GAUGES & THERMOWELLS

PRESSURE GAUGES

SCREW CONNECTION

FLANGED WITH REMOTE SEAL

DIFFERNTIAL PRESSURE GAUGES

FLANGED WITH REMOTE SEALS

OTHERS

SOLENOID VALVES

AIR FILTER REGULATORS

PANEL/BACK OF PANEL INSTRUMENTS

ALARM ANNUNCIATORS

HOOTER

DISTRIBUTORS

ZENER BARRIERS

CONTROLLERS

RECORDERS

INDICATORS

TOTALIZERS

TERMINAL BLOCKS

RELAY & BASE

DIN RAIL

EARTHING PLATE

MCB- 1 POLE OR 2 POLE

PVC CABLE DUCT-75 MM

PVC CABLE DUCT-100 MM

PANEL COOLING FAN

PANEL LIGHT

PANEL DOOR SWITCH

HOOTER & BEACON (SIREN & STROBE) WITH RESET PUSH BUTTON STATION

Rotameter indicator

Handheld Communicator (HART) with software installed

JUNCTION BOXES

Supply charges including charges for transportation, unloading at site, MTC, material inspection at Vendor work shop, MOC as per TKIS-INDIA specification--REFER AS PER CLAUSE ------ OF GENERAL SPECIFICATION INSTRUMENT INSTALLATION TENDER PART-I Unit rate of supply shall be inclusive of mandatory spares as specified, required fasteners, tag plates, glands & plugs as including in schedule of quantities of Junction Boxes etc. as per specifications

WEATHERPROOF JUNCTION BOXES.

Terminals

Terminals

EX-ROOF/FLAME PROOF JUNCTION BOXES

Terminals

Terminals (Instrinsic safe)

Terminals (Exd)

EX-ROOF/FLAME PROOF/WEATHER PROOF HAND SWITCHES/PUSH BOTTON

PUSH BUTTON STATION

TUBE AND TUBE FITTINGS

Supply charges including charges for transportation, unloading at site, MTC, and material inspection at Vendor work shop and MOC shall as per TKIS-INDIA specification-REFER AS PER CLAUSE ------ OF GENERAL SPECIFICATION INSTRUMENT INSTALLATION TENDER PART-I

TUBE - SS316/SS304/SS304L

1/4" OD X 1 mm WT

3/8" OD X 1 mm WT

12mm Tube(OD) x 1 mm WT-SS316

TUBE - FITTINGS SS 316

MALE CONNECTORS -12mm Tube(OD) X 1/2" NPT(M)-SS316

FEMALE CONNECTORS-12mm Tube(OD) X 1/2" NPT(F)-SS316

EQUAL TEES-3 side 12mm Tube(OD)-SS316

UNIONS-12mm Tube(OD) X 12mm Tube(OD)-SS316

END BLIND CAP ( OD TYPE) FOR TUBES-12mm Tube(OD)-SS316

MALE CONNECTORS -12mm Tube(OD) X 1/4" NPT(M)-SS316

TUBING PLUGS-1/2" NPT(M)-SS316

PLUGS-1/2" NPT(M)-SS316

NIPPLE-12mm NPT (M) X 12mm NPT (M) 6" L-SS316

Syphon-1/2" NPT(M) X 1/2" NPT(F)-SS316

Needle Valve-12mm Tube(OD) X 12mm Tube(OD)-SS316

Ball Valve-12mm NPT(F) X 12mm NPT(F)-SS316

Ball Valve-12mm Tube(OD) X 12mm Tube(OD)-SS316

Female Run Tee (Union Tee)-12mm Tube (OD) X 1/2" NPT (F)-SS316

Non Return Valve-1/2"NPT(F)X1/2"NPT(F)-SS316

Spacer Ring-2',150#,RF-SS316

MALE CONNECTOR 1/2" TUBE (OD) X 3/8" NPT(M) SS316

MALE CONNECTOR, 1/2" TUBE (OD) X 3/4" NPT(M) SS 316

MALE CONNECTOR 1/4" TUBE (OD) X 3/8" NPT(M) SS316

MALE CONNECTOR, 1/4" TUBE (OD) X 1/4" NPT(M) SS 316

MALE CONNECTOR, 1/4" TUBE (OD) X 1/2" NPT(M) SS 316

MALE CONNECTOR, 3/8" TUBE (OD) X 1/4" NPT(M) SS 316

MALE CONNECTOR, 3/8" TUBE (OD) X 1/2" NPT(M) SS 316

MALE CONNECTOR 3/4" TUBE (OD) X 1/4" NPT(M) SS 316

MALE CONNECTOR 3/4" TUBE (OD) X 1/2" NPT(M) SS 316

FEMALE CONNECTOR 1/4" TUBE (OD) X 1/4" NPT(F) SS 316

FEMALE CONNECTOR 3/8" TUBE (OD) X 3/8" NPT(F) SS 316

FEMALE CONNECTOR 1/2" TUBE (OD) X 1/2" NPT(F) SS 316

FEMALE CONNECTOR 1/4" TUBE (OD) X 1/2" NPT(F) SS 316

FEMALE CONNECTOR 1/2" TUBE (OD) X 1/4" NPT(F) SS 316

FEMALE CONNECTOR 3/8" TUBE (OD) X 1/2" NPT(F) SS 316

FEMALE CONNECTOR 1/4" TUBE (OD) X 3/8" NPT(F) SS 316

TUBING UNION,1/4" TUBE(OD) X 1/4" TUBE(OD) SS316

TUBING UNION, 3/8" TUBE(OD) X 3/8" TUBE(OD) SS316

UNION TEE 3 SIDE, 1/4" TUBE(OD) SS316

UNION TEE 3 SIDE, 3/8" TUBE(OD) SS316

UNEQUAL TEE, 1/4"OD X 1/4"ODX 1/4" NPT (M)

UNEQUAL TEE, 3/8"OD X 3/8"ODX 3/8" NPT (M)

UNEQUAL TEE, 1/2"OD X 1/2"ODX 1/2" NPT (M)

PLUG, 1/4" NPT(M) SS316

PLUG, 3/8" NPT(M) SS316

PLUG, 1" NPT(M) SS316

FERRULES FOR 1/4" OD TUBE (FRONT & BACK SET) SS 316

FERRULES FOR 3/8" OD TUBE (FRONT & BACK SET) SS 316

FERRULES FOR 1/2" OD TUBE (FRONT & BACK SET) SS 316

1/4" O.D BULKHEAD CONNECTORS SS 316

1/2" O.D BULKHEAD CONNECTORS SS 316

SYPHON, 1/2" NPT(M) X 1/2" NPT(F) SS316 (Non-IBR)

SYPHON, 1/2" NPT(M) X 1/2" NPT(F) SS316 (IBR)

GAUGE SAVER1/2' NPT(M) X 1/2" NPT(F) SS316

2-WAY MANIFOLD1/2" NPT(F)SS316

3-WAY MANIFOLD1/2" NPT(F)SS316

5-WAY MANIFOLD1/2" NPT(F)SS316

NEEDLE VALVE, 1/4" TUBE(OD) X 1/4" TUBE(OD) SS316, RATING 3000 PSI

NEEDLE VALVE, 1/2" NPT(F) X 1/2" NPT(F) SS316, RATING 3000 PSI

HEX NIPPLE 1/4" NPT(M) X 1/4" NPT(M) SS 316

HEX NIPPLE 1/2" NPT(M) X 1/2" NPT(M) SS 316

HEX NIPPLE 1" NPT(M) X 1" NPT(M) SS 316

TUBING CAP 1/4''NPT (F) SS 316

BALL VALVE, 1/4" TUBE OD X 1/4 TUBE OD SS 316

BALL VALVE, 1/2" NPT(F) X 1/4 NPT(F) SS 316

1/2" OD x 1/2" OD "L" CONNECTOR, SS316

1/2" NPT(M) x 1/2" OD "L" CONNECTOR, SS316

1/4" NPT(M) x 3/8" OD "L" CONNECTOR, SS316

1/2" OD x 1/2" OD x 1/2" OD "T" CONNECTOR, SS316

FLANGES OF 1/2" NB 150LB with 1/2" NPT(F), SS316

FLANGES OF 1" NB 150LB with 1/2" NPT(F), SS316

FLANGES OF 3" NB 150LB with 1/2" NPT(F), SS316

INSTRUMENT CABLE

Supply charges including charges for transportation, unloading at site, MTC, material inspection at Vendor work shop, MOC as per TKIS-INDIA specification--REFER AS PER CLAUSE ------ OF GENERAL SPECIFICATION INSTRUMENT INSTALLATION TENDER PART-I

SIGNAL CABLES, MULTISTRANDED, ARMOURED

1 PAIR X 1.0 mm2 Screened

2 PAIR X 1.0 mm2 Screened

4 PAIR X 1.5 mm2 Screened

6 PAIR X 1.0 mm2 Screened

12 PAIR X 1.0 mm2 Screened

1 TRAID X 1.0 mm2 Screened

2 PAIR X 1.5 mm2 Screened

3 PAIR X 1.5 mm2 Screened

FIBEROPTICAL; ARMOURED /UNARMOURED

FIBER-OPTIC CABLES- Single Mode , 12 Fibre

CONTROL CABLES, MULTISTRANDED, ARMOURED

3 CORE X 2.5 mm2

8 CORE X 1.0 mm2

12 CORE X 1.5 mm2

24 CORE X 1.5 mm2

24 CORE X 1.0 mm2

EARTHING CABLES; UNARMOURED

1 CORE X 6 mm2

1 CORE X 16 mm2

CABLE GLANDS

Supply charges including charges for transportation, material inspection at Vendor work shop , required certificates and MOC shall as per TKIS-INDIA specification-REFER AS PER CLAUSE ------ OF GENERAL SPECIFICATION INSTRUMENT INSTALLATION TENDER PART-I

SIGNAL, CONTROL, POWER CABLES

M20 DOUBLE COMPRESSION WITH CHECK NUTS

M20 DOUBLE COMPRESSION WITH CHECK NUTS(Ex proof)

M25 DOUBLE COMPRESSION WITH CHECK NUTS

M25 DOUBLE COMPRESSION WITH CHECK NUTS(Ex proof)

M32 DOUBLE COMPRESSION WITH CHECK NUTS

M32 DOUBLE COMPRESSION WITH CHECK NUTS (Ex Proof)

Plugs-suitable for M20 glands

Plugs-suitable for M20 glands(Ex proof)

Adaptor 1/2"NPT to M20

Plugs-suitable for M32 glands

Plugs-suitable for M32 glands(Ex proof)

CONDUITS

Supply charges including charges for transportation, unloading at site, MTC, material send for testing to test laboratory on sample basis and fitting/accessories. MOC shall as per TKIS-INDIA Specification-REFER AS PER CLAUSE ------ OF GENERAL SPECIFICATION INSTRUMENT INSTALLATION TENDER PART-I

RIGID GI

25 mm nominal dia

FITTINGS

UNION (25 mm)

CANOPY/SUNSHED AL/GI/FRP

Supply charges including charges for transportation, unloading at site, MTC, fasteners,(U Clamps, etc..) material inspection at Vendor work shop, MOC as per TKIS-INDIA specification--REFER AS PER CLAUSE ------ OF GENERAL SPECIFICATION INSTRUMENT INSTALLATION TENDER PART-I

FOR TRANSMITTERS (Single transmitter/instrument) (FRP )

FOR LCP (FRP )

FOR PUSH BOTTON/HAND SWITCHES (FRP )

STRUCTURAL STEEL

Supply charges including charges for transportation, unloading at site, MTC, material send for testing to test laboratory on sample basis, etc. MOC shall as per TKIS-INDIA specification Supply charges including charges for required fasteners like nut bolts, anchor fasteners etc.

2" CLASS “B” PIPE AS PER IS 1239 -Part I

STEAM TRACING

Supply charges including charges for transportation, unloading at site, MTC, copper tube, fittings, insulation material ,fasteners,etc...,material inspection at Vendor work shop, MOC as per TKIS-INDIA specification--REFER AS PER CLAUSE ------ OF GENERAL SPECIFICATION INSTRUMENT INSTALLATION TENDER PART-I

COPPER TUBE SIZE 8 MM OD

COPPER TUBE SIZE 10 MM OD

COPPER TUBE SIZE 12 MM OD

FIRE PROOFING FOR CABLE DUCT, TRAY, ANGLE TRAY, ETC.

Supply charges including charges for transportation, unloading at site, MTC, ,fasteners,etc...,material inspection at Vendor work shop, MOC as per TKIS-INDIA specification--REFER AS PER CLAUSE ------ OF GENERAL SPECIFICATION INSTRUMENT INSTALLATION TENDER PART-I)

300 W X 100 H X 2.5 T LADDER TRAY WITH COVER

150 W X 50 H X 2.5 T PEFORATED TRAY WITH COVER

INSTRUMENT CONSUMABLES, PROTECTION, SEALING & INSTALLATION ACCESSORIES/CONSUMABLES

TAG PLATE FOR INSTRUMENT (SS316 1" X 2" X2mm)

TAG PLATE FOR JUNCTION BOX, LOCAL PANEL (SS316 1" X 2" X2mm)

FOAMED SEALENT FOR CABLE ENTRY INSIDE CONTROL ROOM STANVAC PUFFSEAL OR EQUIVALENT (1 meter x 1 meter)

STRUCTURAL STEEL

Supply charges including charges for transportation, unloading at site, MTC, material send for testing to test laboratory on sample basis, etc. MOC shall as per TKIS-INDIA specification Supply charges including charges for required fasteners like nut bolts, anchor fasteners etc.

CABLE TRAYS Supply charges including charges for transportation, unloading at site, MTC, fasteners, coupler plates, Z supports ,material inspection at Vendor work shop and erection contractor shall ensure MOC as per tender specification Unit rate of supply including required Clamps, Coupler Plates, Fasteners etc.

LADDER TRAYS FRP

600 mm wide

300 mm wide

PERFORATED TRAYS FRP

50 mm wide

100 mm wide

150 mm wide

LADDER/ PERFORATE TRAY COVERS

SUTABLE FOR WIDTH 600 MM

SUTABLE FOR WIDTH 300 MM

SUTABLE FOR WIDTH 150 MM

SUTABLE FOR WIDTH 50 MM

TRAY ACCESSORIES-FRP

PRE-FABRICATED LADDER EQUAL TEE(600W)

PRE-FABRICATED LADDER EQUAL TEE(300W)

90⁰ BEND/ELBOW(600W)

90⁰ BEND/ELBOW(300W)

45⁰ BEND/ELBOW(600W)

45⁰ BEND/ELBOW(300W)

PRE-FABRICATED EQUAL REDUCER(600W x 300W)

PRE-FABRICATED EQUAL REDUCER(300W x 150 W)

VERTICAL ELBOWS (90 Deg.) – OUT SIDE (600W)

VERTICAL ELBOWS (90 Deg.) – OUT SIDE (300W)

VERTICAL ELBOWS (90 Deg.) – IN SIDE (600W)

VERTICAL ELBOWS (90 Deg.) – IN SIDE (300W)

GENERAL ITEMS

Supply of following items and all the associated accessories SCOPE OF SUPPLY -instrumentation'

Office tables of reputed make

Office chairs of reputed make

Full size Cupboard of reputed make, sheet steel enclosure (for documentation)

Tool Cabinet, Trolley Mounted

Key Cabinet, Wall Mounted

Tarpaulin (for weather protection of stored Instrumentation items)

Insulated step ladder of reputed make (suitable for indoor work)

Insulated step ladder of reputed make with platform (suitable for indoor work )

INSTALLATION ITEMS-DAMANJODI

FIELD INSTRUMENT INSTALLATION

Installation charges including handling, shifting from site-store / yard to the installation location, required hardware/fasteners, consumables, tagging, tools & tackles, manpower etc. all complete as per specification and direction of Engineer-in-Charge.

TRANSMITTERS (PNEUMATIC + ELECTRONIC

MAGNETIC FLOW METERS (REMOTE MOUNTED TRANSMITTERS ONLY)

POSITIVE DISPLACEMENT METERS (REMOTE MOUNTED PULSE/CURRENT CONVERTER ONLY

ANNUBARS/PITOT TUBEs (DP TYPE FLOW METER)-Includes flow elements installation

DP TYPE TRANSMITTERS (DPT/FT/LT TYPE)

GAUGE PRESSURE TRANSMITTERS

FLANGED PRESSURE TRANSMITTERS

REMOTE SEAL (CHEMICAL SEAL) TYPE PRESSURE TRANSMITTERS

REMOTE SEAL TYPE WITH TWO REMOTE SEAL DP TRANSMITTERS

RADAR TYPE LEVEL TRANSMITTER

ULTRASONIC TYPE LEVEL TRANSMITTER

RADIOACTIVE LEVEL /Density TRANSMITTERS ALONG WITH SENSORS,DETECTOR

TEMPERATURE TX SEPARATELY MOUNTED

LOOP POWER LOCAL INDICATORS

AUTO RODDER DEVICES

ANALYSERS

Installation charges including handling, shifting from site-store / yard to the installation location, installation of sampling system, probes, calibration cylinders, accessories, heat tracing, insulated tube, glanding ,consumables, fasteners, tools & tackles, manpower, etc. all complete as per specification and direction of Engineer-in-Charge.

pH, CONDUCTIVITY, REDOX TRANSMITTERS WITH PROBE

CORROSION ELEMENT WITH TRANSMITTER

TEMPERATURE ELEMENTS AND THERMOWELLS

RESISTANCE TEMPERATURE DETECTORS WITH THEMOWELL

TEMPERATURE ELEMENT SURFACE MOUNTED

TEMPERATURE GAUGES WITH THERMOWELLS

TEMPERATURE GAUGES & THERMOWELLS

LEVEL GAUGE

MAGNETIC TYPE LEVEL GAUGE WITH LEVEL SWITCHES

PRESSURE GAUGES

SCREW CONNECTION

WITH REMOTE SEAL (FLANGED)

DIFFERENTIAL PRESSURE GAUGES

WITH REMOTE SEALS

OTHERS

DIN RAIL TEMPERATURE TRANSMITTER (CONSISTING OF 4 NOS. OF DIN RAIL MOUNT TRANSMITTER)

HOOTER & BEACON (SIREN & STROBE) WITH RESET PUSH BUTTON STATION INSTALLATION

Control Panel with Panel mounted instruments(PORT AREA) ( 1.8m x2mX.8m)

SOLENOID VALVES

AIR FILTER REGULATORS

PANEL/BACK OF PANEL INSTRUMENTS

ALARM ANNUNCIATORS

HOOTER

DISTRIBUTORS

ZENER BARRIERS

CONTROLLERS

RECORDERS

INDICATORS

TOTALIZERS

TERMINAL BLOCKS

RELAY & BASE

DIN RAIL

EARTHING PLATE

MCB- 1 POLE OR 2 POLE

PVC CABLE DUCT-75 MM

PVC CABLE DUCT-100 MM

PANEL COOLING FAN

PANEL LIGHT

PANEL DOOR SWITCH

LCP/DCS/PLC CABINETS/ANALYSER SHELTERS/MONITORS/PRINTORS/FURNITURES

Installation charges including handling, shifting from site-store / yard to the installation location, erection, alignment, required hardware’s/fasteners, plugging of spare entries, tools & tackles, manpower, lifting equipment's ,trolley, etc.MOC of hardware's shall as per TKIS -India specification ). All complete as per specification and direction of Engineer-in-Charge.

LCP/DCS/PLC CABINETS/MONITORS/PRINTORS/FURNITURES

PANEL: 1200W X 800D X 2100H

PANEL: 800W X 800D X 2100H

AUX. CONSOLES

DENSITY TRANSMITTER JB: SIZE 300W X 200D X 500H

DP REGULATOR PANEL: SIZE 350W X 275D X 575H

SUMP PANEL: SIZE 500W X 250D X 500W

DIN rail mounted JB: APPROX SIZE 350W X 180D X 300H

Workstations including ES Cum OS,PRM,OPC etc. station with table,chairs

Printers including printer tables

Large Video Wall with Video Controller & Cabinet : APPROX VIDEO WALL SIZE-7.8M X 1.3M & CABINET SIZE (600mmW X 337H X 100D)

AUTO RODDER PANEL: APPROX SIZE 325W X 200D X 400H

PANEL: APPROX SIZE 1000W X 400D X 1200H ( for FILTER)

PANEL: APPROX SIZE 800W X 337D X 1950H ( for Air compressor)

RED MUD AREA CONTROL PANEL-1(4' X 29.5' X 30')

RED MUD AREA CONTROL PANEL-2(20.25' X 20' X 10')

MUD DISPOSAL PUMP PANEL(800W X 300D X 1200H)

LUBRICATION PANEL FOR DISC FILTER(550W X 350D X 900H)

ANALYSERS PRIMARY SAMPLING UNIT & ANALYZER SHELTER .

Installation charges including handling, shifting from site-store / yard to the installation location, required hardware’s/fasteners, plugging of spare entries, tools & tackles, manpower, lifting equipment's , trolley, Fit up and welding of supports etc. of various material of construction and sizes including collection of material from stores, cutting grinding as required, etc. fit up under vendor supervision). All complete as per specification and direction of Engineer-in-Charge.

SAMPLING UNIT: 650W x 600D x 2000H

JUNCTION BOXES

Installation charges including handling, shifting from site-store / yard to the installation location, required hardware’s/fasteners, plugging of spare entries, Tagging, box-up, suitable greasing for screws/L key screws, tools & tackles, manpower, etc. (MOC of hardware's shall as per TKIS -India specification). All complete as per specification and direction of Engineer-in-Charge.

WEATHERPROOF JUNCTION BOXES

40 Terminals

20 Terminals

EX-ROOF/FLAME PROOF JUNCTION BOXES

40 Terminals

20 Terminals

EX-ROOF/FLAME PROOF/WEATHER PROOF HAND SWITCHES/PUSH BOTTON

PUSH BUTTON STATION / CONTROL / LOCAL PANELS

TUBE AND TUBE FITTING

Installation charges including handling, shifting from site-store / yard to the installation location, surface cleaning, painting, fabrication, installation, accessories installation (fittings, valves manifold, etc.), welding, radiography, Hydro/Pneumatic testing, clamping, tagging, consumables, tools & tackles, manpower, etc. all complete as per specification and direction of Engineer-in-Charge. REFER HOO-UP DOCUMENT FOR BOM & MOC.

TUBE - SS316/SS304/SS304L

1/4" OD X 1 mm WT

3/8" OD X 1 mm WT

12mm Tube(OD) x 1 mm WT-SS316

INSTRUMENT CABLE LAYING

Installation charges including handling, shifting from site-store / yard to the installation location, meggering, continuity test, Cable glanding, termination, cable dressing, clamping, cable tagging, ferruling, supply of consumables( like lugs, sleeve for shield/drain, sealing compounds etc.) hardware's/fasteners for clamping/dressing, making holes for cable gland/cable entries ( JBs, Panels ,etc.), tools & tackles, manpower, etc. all complete as per specification and direction of Engineer-in-Charge. Main cables will be laid from unit to SRR/CR through trays, ducts & trenches as per layout drawings

SIGNAL CABLES ,MULTISTRANDED,ARMOURED

1 PAIR X 1.0 mm2 Screened

2 PAIR X 1.0 mm2 Screened

2 PAIR X 1.5 mm2 Screened

4 PAIR X 1.0 mm2 Screened

6 PAIR X 1.0 mm2 Screened

12 PAIR X 1.0 mm2 Screened

1 TRAID X 1.0 mm2 Screened

2 PAIR X 1.5 mm2 Screened

3 PAIR X 1.5 mm2 Screened

SERIAL COMMUNICATION CABLEARMOURED/UNARMOURED

PRE-FAB CABLES (INCLUDING CAT5,PATCH CORD CABLES,ETHERNET CABLES ETC.)

MODBUS CABLES

SPECIAL CABLE UNARMOURED FOR MAGNETIC/VORTEX/CONDUCTIVITY /DENSITY TRANSMITTER

CONTROL CABLES, MULTISTRANDED, ARMOURED

3 CORE X 2.5 mm2

8 CORE X 1.0 mm2

12 CORE X 1.5 mm2

24 CORE X 1.0 mm2

24 CORE X 1.5 mm2

EARTHING CABLES; UNARMOURED

1 CORE X 6 mm2

1 CORE X 16 mm2

FIBER OPTICAL; ARMOURED /UNARMOURED

Scope includes preparation of all fibres and splicing / patching ,Supply of adequate consumables for the execution of the work (such as fibre optic connectors suitable for the application), testing, tools & tackles, manpower, etc. all complete as per specification and direction of Engineer-in-Charge.

FIBER-OPTIC CABLES- Single Mode , 12 Fibre

CONDUITS

Installation charges including transportation from TKIS/Client material store to working location, fabrication like (making threads, bends, etc.), require hardware’s/fasteners (U clamps etc.), clamping/supporting, accessories installation(fittings), consumables, tools & tackles, manpower etc. all complete as per specification and direction of Engineer-in-Charge.

RIGID GI CONDUITS

25 mm nominal dia

CANOPY /SUNSHED AL/GI/FRP

Installation charges including transportation from material store to working location, supporting wherever require for instruments, JBs , etc. (like integrated inline instruments, close couple mounted instruments, etc.), hardware's/fasteners, consumables etc. Fabrication, installation, tools & tackles, manpower, etc. all complete as per specification and direction of Engineer-in-Charge.

PREFABRICATED. CANOPIES

Single transmitter/instrument

Two transmitters/instruments

Hand switch/Push button

STANCHIONS FOR INSTRUMENTS

Installation charges including transportation from TKIS/Client material store to working location, fabrication, surface cleaning, painting, suitable clamps with pipe line (for close couple hook-ups etc.), hardware's/fasteners, grouting, clamps, consumables, tools & tackles, manpower etc. all complete as per specification and direction of Engineer-in-Charge.

FLOOR MOUNTING

STRUCTURE MOUNTING

PLATFORM MOUNTING-Single instrument

PLATFORM MOUNTING-Two instrument

STRUCTURAL STEEL

Installation charges including transportation from TKIS/Client material store to working location, fabrication, installation, surface cleaning, painting , consumables, tools & tackles, manpower, etc. all complete as per specification and direction of Engineer-in-Charge.

STRUCTURAL STEEL

2" PIPE CLASS “B” AS PER IS 1239 -Part I

STEAM TRACING

Unit rate of installation of Copper tubes for Steam tracing including handling, shifting from site-store / yard to the installation location, installation & connection of accessories (valves, fitting, steam trapes etc.), tracing tubes and insulating materials wrapping around pipe/tube/valve/flange, etc. cladding, dressing, clamping, tagging, leak checking and flushing, required hardware's/fasteners, consumables, manpower etc. all complete as per specification and direction of Engineer-in-Charge.

COPPER TUBE SIZE 8 MM OD

COPPER TUBE SIZE 10 MM OD

COPPER TUBE SIZE 12 MM OD

FIRE PROOFING FOR CABLE DUCT,TRAY,ANGLE TRAY,ETC.

Installation charges including transportation from TKIS/Client material store to working location, installation of Mattresses, Cladding, SS Clamps, all fittings, accessories, tools & tackles, manpower etc. all complete as per specification and direction of Engineer-in-Charge.

300 W X 100 H X 2.5 T LADDER TRAY WITH COVER

150 W X 50 H X 2.5 T PEFORATED TRAY WITH COVER

INSTRUMENT CALIBRATION

Calibration charges including handling, shifting from site-store / yard to the installation location, restore to safe place after calibration, removable and reinstallation from/to package units, if required, require tools & tackles, manpower, calibrators, calibration laboratory, changing range / engg. unit etc. as per data sheet, trouble shooting, zero elevation & subtraction, preparation of reports, hardware/fasteners, consumables, Labelling (with range, date, tag), etc. all complete as per specification and direction of Engineer-in-Charge.

TRANSMITTERS (PNEUMATIC + ELECTRONIC

ANNUBARS/PITOT TUBEs (DP TYPE FLOW METER)-Includes flow elements installation

DP TYPE TRANSMITTERS

GAUGE PRESSURE TRANSMITTERS

FLANGED PRESSURE TRANSMITTERS

REMOTE SEAL TYPE WITH ONE REMOTE SEAL PRESSURE TRANSMITTERS

REMOTE SEAL TYPE WITH TWO REMOTE SEAL DP TRANSMITTERS

RADAR TYPE LEVEL TRANSMITTER

ULTRASONIC TYPE LEVEL TRANSMITTER

TEMPERATURE TX SEPARATELY MOUNTED

LOOP POWER LOCAL INDICATORS

INTEGRAL ORIFICE METER RUN ASSEMBLY WITH TRANSMITTER

TEMPERATURE ELEMENTS AND THERMOWELLS

RESISTANCE TEMPERATURE DETECTORS WITH THEMOWELL

TEMPERATURE ELEMENT SURFACE MOUNTED

TEMPERATURE GAUGES WITH THERMOWELLS

TEMPERATURE GAUGES & THERMOWELLS

LEVEL GAUGE

MAGNETIC TYPE LEVEL GAUGE WITH LEVEL SWITCHES

PRESSURE SWITCHES

SCREW CONNECTION (pressure switch)

WITH REMOTE SEAL

DIFFERENTIAL PRESSURE GAUGES

WITH REMOTE SEALS

STROKE CHECKING/CALIBRATION FOR CONTROL VALVES AND ON-OFF VALVES

(Stroke checking/Calibration charges including adjustment of positioners w.r.t. mA, feed backs (limit switches), feed back transmitters (positioner transmitters), seat leak test as per project requirement, oil free instrument air subject to it not available in the plant, tools & tackles, manpower, calibrators, test benches, hardwares, consumables, Labelling (with range, date, tag), ensure flow direction of installed valves if doing on line calibration/stroke checking, etc. all complete as per specification and direction of Engineer-in-Charge. Control/ on-off valves with mechanical stopper shall be checked for proper stopper adjustment as required for the process before installing on line.

CONTROL VALVES WITH I/P coverters + PNEUMATIC POSITIONERS

ON-OFF VALVE WITH SOV AND TWO FEED BACK

MOV WITH ON-OFF

LOOP CHECKING

Loop checking charges including consumables, tools-tackles, continuity test (cold loop) of each cable if its not done after cable laying, ensure flow direction of in line instruments (like orifice type flow annubars/venturi, magnetic, mass, vortex flow meter, rota meter, Control valves, ON-OFF valves, etc.), trouble shooting, tools & tackles, manpower, calibration if require etc. all complete as per specification and direction of Engineer-in-Charge.

LOOP CHECKING FOR ANALOG AND DIGITAL

ANALOG INPUT

DIGITAL INPUT

DIGITAL OUTPUT

DIGITAL OUTPUT

REWORK/DISMENTLING

The contractor may, during execution of work, be required to re-do a part or whole of work already completed. The contractor is entitled to claim charges for the extra work entailed. Prior to starting such work approval from the clients/TKIS - India shall be taken & Rates applicable for dismantling activities shall be 30% of the rates applicable for installation .Claim for Extra work shall be applicable as per serial no. 9 of "GS instrumentation installation part -II"

STRUCTURAL STEEL

CONDUITS

TUBE AND TUBE FITTINGS

PIPE AND PIPE FITTINGS

STANCHIONS FOR INSTRUMENTS

CANOPY/SUNSHED

CABLE TRAYS

JUNCTION BOXES

LCP/DCS/PLC CABINETS/ANALYSER SHELTERS/MONITORS/PRINTORS/FURNITURES

INSTRUMENT CABLE

FIELD INSTRUMENT

FREE ISSUE INSTRUMENT ITEMS INSTALLAED BY OTHER CONTRACTORS AND WHERE ONLY SUPERVISION/CHECKING IS IN THE SCOPE OF INSTRUMENT CONTRACTOR Contractor need to work in close co-ordination with Piping Contractor during installation of inline instrument. Contractor need to supervise and assist Piping contractor for lifting / shifting of instrument to avoid damaged during shifting. Supervison and checking of In-line instrument prior to installation and during installation for flow direction, inlet and outlet distance, Instrument mounting as per vendor installation catalogue or as per guidlines issued by tkIS- Site -in-charge.

ANNUBARS/PITOT TUBEs ELEMENT (FOR FLANGE MOUNTING)

SLURRY ANGLE VALVES INCLUDING INSTALLATION OF VOLUME TANK OF WEIGHT 280 KG (MAX).

MAGNETIC FLOWMETER FLOWTUBE

DESUPERHEATER VALVE

GLOBE CONTROL VALVE

ORIFICE PLATE WITH FLANGE

INTEGRAL ORIFICE METER RUN ASSEMBLY

ROTAMETER

AUTO RODDING DEVICE

BUTTERFLY CONTROL VALVE

BUTTERFLY ON/OFF VALVE

GATE ON/OFF VALVE

GLOBE ON/OFF VALVE

MOTOR ACTUATED BUTTERFLY VALVE

BALL ON/OFF VALVE

SELF ACTING LEVEL CONTROL VALVE

SELF ACTING PRESSURE CONTROL VALVE

SLURRY BALL - CONTROL VALVE

PREFABRICATED CABLE TRAYS

Handling, shifting from site-store / yard to the installation location, unpacking, erection, alignment, assembly and installation of prefabricated galvanized steel ladder type / perforated cable trays / FRP cable trays (above ground or inside concrete trenches) with all associated accessories such as bends, reducers, T-joints, fixing clamps, earthing continuity conductors, paint touchup if required, manpower, etc. - as recommended by MANUFACTURER / applicable construction documents, fixing of cable trays / associated accessories to steel supports, stenciling with paint as required and other associated work so as to ensure the completeness of installation work

Site fabrication of cable tray accessories such as elbows,bends, reducers, T-joints etc. from cable tray straight runs as per the site requirement is included in the scope.

Fabrication and installation of steel support / bracket for cable trays / accessories as per the site requirement.

Supply of all fixing hardware as per the site requirement is included in the scope.

Cable Trays Perforated (GI) and Accessories

Installation of cable tray accessories such as bends, reducers, T-joints etc. is considered in cable tray running length.

50 mm wide

100 mm wide

150 mm wide

Cable Ladders (GI) and Accessories

Installation of cable tray accessories such as bends, reducers, T-joints etc. is considered in cable tray running length.

150 mm wide

300 mm wide

450 mm wide

600 mm wide

Cable Tray Covers (GI) and Accessories

50 mm wide

100 mm wide

150 mm wide

300 mm wide

450 mm wide

600 mm wide

Separators for Cable Ladders (GI)

300 mm / 600 mm wide

Cable Trays Perforated (Epoxy painted) and Accessories

Installation of cable tray accessories such as bends, reducers, T-joints etc. is considered in cable tray running length.

50 mm wide

100 mm wide

150 mm wide

Cable Ladders (Epoxy painted) and Accessories

Installation of cable tray accessories such as bends, reducers, T-joints etc. is considered in cable tray running length.

150 mm wide

300 mm wide

450 mm wide

600 mm wide

Cable Tray Covers (Epoxy painted) and Accessories

150 mm wide

300 mm wide

450 mm wide

600 mm wide

Separators for Cable Ladders (Epoxy painted)

300 mm / 600 mm wide

Cable Trays Perforated (FRP) and Accessories

Installation of cable tray accessories such as bends, reducers, T-joints etc. is considered in cable tray running length.

50 mm wide

100 mm wide

150 mm wide

Cable Ladders (FRP) and Accessories

Installation of cable tray accessories such as bends, reducers, T-joints etc. is considered in cable tray running length.

150 mm wide

300 mm wide

450 mm wide

600 mm wide

Cable Tray Covers (FRP) and Accessories

50 mm wide

150 mm wide

300 mm wide

450 mm wide

600 mm wide

Separators for Cable Ladders (FRP)

300 mm / 600 mm wide

Cable Ladders (Epoxy painted) and Accessories

Installation of cable tray accessories such as bends, reducers, T-joints etc. is considered in cable tray running length.

300 mm wide

Separators for Cable Ladders (Epoxy painted)

300 mm / 600 mm wide

EXCAVATION & BACKFILLING

Excavation And Back Filling Cable trench In All Type Of Soil Except Rock For Laying Cable To A Maximum Depth Of 1.5M. Job Includes, Shoring, De-Watering, If Required And Consolidating The Trench Bed As Per Drawing And Direction Of Engineer-In-Charge. Finally Making The Surface As Per Original. Job Includes The Supply Of Labour, Material Required, Back filling and Disposal Of Surplus Earth Also.

MANPOWER SUPPLY RATES PER DAY

Note: These rates for man power are applicable only after total completion of Instrumentation Installation & Instrumentation Commissioning activities. Providing technical assistance during pre-commissioning / commissioning phase by deploying different categories of skilled personnel as listed below .The quoted man-months rates shall be inclusive of all wages, travel / accommodation expenses, including PPE’s, all tools & tackles etc. and other costs which the bidder shall be entitled to claim by way of Man-Month Rates for the services. Prior to deployment of personnel at site, Contractor shall submit the detailed CVs of such persons proposed to be posted at site to Owner for concurrence & approval. The Owner and Contractor shall jointly maintain a record of all such personnel chargeable at Man-Month Rates deployed each day which shall be used as the basis for calculating payments due to the Contractor for the services covering assistance during pre-commissioning & commissioning phase. For deployment covering part of the month, payment shall be made on pro-rata basis considering 30 days in a month.Should the performance of any of Contractor’s personnel be found unsatisfactory by Owner,the replacement of such personnel shall be carried out by Contractor immediately. The below mentioned rates for Manpower Supply shall be applicable only for work performed over and above the Instrumention works already defined as forming part of CONTRACTOR’s scope in the Tender Document / Contract. The below mentioned rates shall be applicable only if specifically agreed & approved by OWNER / CONSULTANT.

Skilled (Diploma/ Degree/ Safety Engineer / Sr. Computer Operator/ Supervisor /Rigger Operator/ Operator/ Fitter/ Welder/ Electrician/ Rigger/ Instrument technician / Foreman/ Plumber/ Mason/ Gas cutter/ etc.)

Semi-skilled (Assistant - Fitter/ Welder/ Electrician/ Mason /etc. )

Un-skilled (Helper/ Sweeper/ Office boy/ etc. )

GENERAL ITEMS

Installation of general items mentioned below, as required.

Installation of below listed items referrs to the quantity of items as mentioned in doc. 'BILL OF QUANTITIES - SUPPLY (INSTRUMENTATION)'.

Office tables of reputed make

Office chairs of reputed make

Full size Cupboard of reputed make, sheet steel enclosure (for documentation)

Tool Cabinet, Trolley Mounted

Key Cabinet, Wall Mounted

Tarpaulin (for weather protection of stored Instrumentation items)

Insulated step ladder of reputed make (suitable for indoor work)

Insulated step ladder of reputed make with platform (suitable for indoor work )

SUPPLY ITEMS-PORT

FIELD INSTRUMENTs

Supply charges including charges for transportation, unloading at site, MTC, fasteners, accessories, material inspection at Vendor work shop, MOC as per TKIS-INDIA specification--REFER AS PER CLAUSE ------ OF GENERAL SPECIFICATION INSTRUMENT INSTALLATION TENDER PART-I

PRESSURE GAUGES

FLANGED WITH REMOTE SEAL

OTHERS

HOOTER & BEACON (SIREN & STROBE) WITH RESET PUSH BUTTON STATION

Rotameter indicator

Control Panel with Panel mounted instruments (At Port)

Handheld Communicator (HART) with software installed

JUNCTION BOXES

Supply charges including charges for transportation, unloading at site, MTC, material inspection at Vendor work shop, MOC as per TKIS-INDIA specification--REFER AS PER CLAUSE ------ OF GENERAL SPECIFICATION INSTRUMENT INSTALLATION TENDER PART-I Unit rate of supply shall be inclusive of mandatory spares as specified, required fasteners, tag plates, glands & plugs as including in schedule of quantities of Junction Boxes etc. as per specifications

WEATHERPROOF JUNCTION BOXES.

40 Terminals

20 Terminals

EX-ROOF/FLAME PROOF/WEATHER PROOF HAND SWITCHES/PUSH BOTTON

PUSH BUTTON STATION

TUBE AND TUBE FITTINGS

Supply charges including charges for transportation, unloading at site, MTC, and material inspection at Vendor work shop and MOC shall as per TKIS-INDIA specification-REFER AS PER CLAUSE ------ OF GENERAL SPECIFICATION INSTRUMENT INSTALLATION TENDER PART-I

TUBE - SS316/SS304/SS304L

1/4" OD X 1 mm WT

3/8" OD X 1 mm WT

12mm Tube(OD) x 1 mm WT-SS316

INSTRUMENT CABLE

Supply charges including charges for transportation, unloading at site, MTC, material inspection at Vendor work shop, MOC as per TKIS-INDIA specification--REFER AS PER CLAUSE ------ OF GENERAL SPECIFICATION INSTRUMENT INSTALLATION TENDER PART-I

SIGNAL CABLES, MULTISTRANDED, ARMOURED

1 PAIR X 1.0 mm2 Screened

2 PAIR X 1.0 mm2 Screened

6 PAIR X 1.0 mm2 Screened

2 PAIR X 1.5 mm2 Screened

CONTROL CABLES, MULTISTRANDED, ARMOURED

3 CORE X 2.5 mm2

12 CORE X 1.5 mm2

EARTHING CABLES; UNARMOURED

1 CORE X 6 mm2

1 CORE X 16 mm2

CABLE GLANDS

Supply charges including charges for transportation, material inspection at Vendor work shop , required certificates and MOC shall as per TKIS-INDIA specification-REFER AS PER CLAUSE ------ OF GENERAL SPECIFICATION INSTRUMENT INSTALLATION TENDER PART-I

SIGNAL, CONTROL, POWER CABLES

M20 DOUBLE COMPRESSION WITH CHECK NUTS

M25 DOUBLE COMPRESSION WITH CHECK NUTS

M32 DOUBLE COMPRESSION WITH CHECK NUTS

Plugs-suitable for M20 glands

CANOPY/SUNSHED AL/GI/FRP

Supply charges including charges for transportation, unloading at site, MTC, fasteners,(U Clamps, etc..) material inspection at Vendor work shop, MOC as per TKIS-INDIA specification--REFER AS PER CLAUSE ------ OF GENERAL SPECIFICATION INSTRUMENT INSTALLATION TENDER PART-I

FOR TRANSMITTERS (Single transmitter/instrument) (FRP )

FOR LCP (FRP )

FOR PUSH BOTTON/HAND SWITCHES (FRP )

STRUCTURAL STEEL

Supply charges including charges for transportation, unloading at site, MTC, material send for testing to test laboratory on sample basis, etc. MOC shall as per TKIS-INDIA specification Supply charges including charges for required fasteners like nut bolts, anchor fasteners etc.

2" CLASS “B” PIPE AS PER IS 1239 -Part I

CABLE TRAYS Supply charges including charges for transportation, unloading at site, MTC, fasteners, coupler plates, Z supports ,material inspection at Vendor work shop and erection contractor shall ensure MOC as per tender specification Unit rate of supply including required Clamps, Coupler Plates, Fasteners etc.

LADDER TRAYS FRP

300 mm wide

PERFORATED TRAYS FRP

50 mm wide

100 mm wide

150 mm wide

LADDER/ PERFORATE TRAY COVERS

SUTABLE FOR WIDTH 300 MM

SUTABLE FOR WIDTH 150 MM

SUTABLE FOR WIDTH 50 MM

INSTALLATION ITEMS-PORT

FIELD INSTRUMENT INSTALLATION

Installation charges including handling, shifting from site-store / yard to the installation location, required hardware/fasteners, consumables, tagging, tools & tackles, manpower etc. all complete as per specification and direction of Engineer-in-Charge.

TRANSMITTERS (PNEUMATIC + ELECTRONIC

RADAR TYPE LEVEL TRANSMITTER

LOOP POWER LOCAL INDICATORS

PRESSURE GAUGES

WITH REMOTE SEAL (FLANGED)

OTHERS

HOOTER & BEACON (SIREN & STROBE) WITH RESET PUSH BUTTON STATION INSTALLATION

Control Panel with Panel mounted instruments(PORT AREA) ( 1.8m x2mX.8m)

LCP/DCS/PLC CABINETS/ANALYSER SHELTERS/MONITORS/PRINTORS/FURNITURES

Installation charges including handling, shifting from site-store / yard to the installation location, erection, alignment, required hardware’s/fasteners, plugging of spare entries, tools & tackles, manpower, lifting equipment's ,trolley, etc.MOC of hardware's shall as per TKIS -India specification ). All complete as per specification and direction of Engineer-in-Charge.

LCP/DCS/PLC CABINETS/MONITORS/PRINTORS/FURNITURES

SUMP PANEL: SIZE 500W X 250D X 500W

Workstations including ES Cum OS,PRM,OPC etc. station with table,chairs

Printers including printer tables

JUNCTION BOXES

Installation charges including handling, shifting from site-store / yard to the installation location, required hardware’s/fasteners, plugging of spare entries, Tagging, box-up, suitable greasing for screws/L key screws, tools & tackles, manpower, etc. (MOC of hardware's shall as per TKIS -India specification). All complete as per specification and direction of Engineer-in-Charge.

WEATHERPROOF JUNCTION BOXES

40 Terminals

20Terminals

EX-ROOF/FLAME PROOF/WEATHER PROOF HAND SWITCHES/PUSH BOTTON

PUSH BUTTON STATION / CONTROL / LOCAL PANELS

TUBE AND TUBE FITTING

Installation charges including handling, shifting from site-store / yard to the installation location, surface cleaning, painting, fabrication, installation, accessories installation (fittings, valves manifold, etc.), welding, radiography, Hydro/Pneumatic testing, clamping, tagging, consumables, tools & tackles, manpower, etc. all complete as per specification and direction of Engineer-in-Charge. REFER HOO-UP DOCUMENT FOR BOM & MOC.

TUBE - SS316/SS304/SS304L

1/4" OD X 1 mm WT

3/8" OD X 1 mm WT

12mm Tube(OD) x 1 mm WT-SS316

INSTRUMENT CABLE LAYING

Installation charges including handling, shifting from site-store / yard to the installation location, meggering, continuity test, Cable glanding, termination, cable dressing, clamping, cable tagging, ferruling, supply of consumables( like lugs, sleeve for shield/drain, sealing compounds etc.) hardware's/fasteners for clamping/dressing, making holes for cable gland/cable entries ( JBs, Panels ,etc.), tools & tackles, manpower, etc. all complete as per specification and direction of Engineer-in-Charge. Main cables will be laid from unit to SRR/CR through trays, ducts & trenches as per layout drawings

SIGNAL CABLES ,MULTISTRANDED,ARMOURED

1 PAIR X 1.0 mm2 Screened

2 PAIR X 1.0 mm2 Screened

4 PAIR X 1.0 mm2 Screened

2 PAIR X 1.5 mm2 Screened

SERIAL COMMUNICATION CABLEARMOURED/UNARMOURED

PRE-FAB CABLES (INCLUDING CAT5,PATCH CORD CABLES,ETHERNET CABLES ETC.)

MODBUS CABLES

SPECIAL CABLE UNARMOURED FOR MAGNETIC/VORTEX/CONDUCTIVITY /DENSITY TRANSMITTER

CONTROL CABLES, MULTISTRANDED, ARMOURED

3 CORE X 2.5 mm2

12 CORE X 1.5 mm2

EARTHING CABLES; UNARMOURED

1 CORE X 6 mm2

1 CORE X 16 mm2

CANOPY /SUNSHED AL/GI/FRP

Installation charges including transportation from material store to working location, supporting wherever require for instruments, JBs , etc. (like integrated inline instruments, close couple mounted instruments, etc.), hardware's/fasteners, consumables etc. Fabrication, installation, tools & tackles, manpower, etc. all complete as per specification and direction of Engineer-in-Charge.

PREFABRICATED. CANOPIES

Single transmitter/instrument

Hand switch/Push button

STANCHIONS FOR INSTRUMENTS

Installation charges including transportation from TKIS/Client material store to working location, fabrication, surface cleaning, painting, suitable clamps with pipe line (for close couple hook-ups etc.), hardware's/fasteners, grouting, clamps, consumables, tools & tackles, manpower etc. all complete as per specification and direction of Engineer-in-Charge.

FLOOR MOUNTING

STRUCTURE MOUNTING

PLATFORM MOUNTING-Single instrument

PLATFORM MOUNTING-Two instrument

STRUCTURAL STEEL

Installation charges including transportation from TKIS/Client material store to working location, fabrication, installation, surface cleaning, painting , consumables, tools & tackles, manpower, etc. all complete as per specification and direction of Engineer-in-Charge.

STRUCTURAL STEEL

2" PIPE CLASS “B” AS PER IS 1239 -Part I

INSTRUMENT CALIBRATION

Calibration charges including handling, shifting from site-store / yard to the installation location, restore to safe place after calibration, removable and reinstallation from/to package units, if required, require tools & tackles, manpower, calibrators, calibration laboratory, changing range / engg. unit etc. as per data sheet, trouble shooting, zero elevation & subtraction, preparation of reports, hardware/fasteners, consumables, Labelling (with range, date, tag), etc. all complete as per specification and direction of Engineer-in-Charge.

TRANSMITTERS (PNEUMATIC + ELECTRONIC

RADAR TYPE LEVEL TRANSMITTER

LOOP POWER LOCAL INDICATORS

PRESSURE SWITCHES

WITH REMOTE SEAL

STROKE CHECKING/CALIBRATION FOR CONTROL VALVES AND ON-OFF VALVES

(Stroke checking/Calibration charges including adjustment of positioners w.r.t. mA, feed backs (limit switches), feed back transmitters (positioner transmitters), seat leak test as per project requirement, oil free instrument air subject to it not available in the plant, tools & tackles, manpower, calibrators, test benches, hardwares, consumables, Labelling (with range, date, tag), ensure flow direction of installed valves if doing on line calibration/stroke checking, etc. all complete as per specification and direction of Engineer-in-Charge. Control/ on-off valves with mechanical stopper shall be checked for proper stopper adjustment as required for the process before installing on line.

ON-OFF VALVE WITH SOV AND TWO FEED BACK

LOOP CHECKING

Loop checking charges including consumables, tools-tackles, continuity test (cold loop) of each cable if its not done after cable laying, ensure flow direction of in line instruments (like orifice type flow annubars/venturi, magnetic, mass, vortex flow meter, rota meter, Control valves, ON-OFF valves, etc.), trouble shooting, tools & tackles, manpower, calibration if require etc. all complete as per specification and direction of Engineer-in-Charge.

LOOP CHECKING FOR ANALOG AND DIGITAL

ANALOG INPUT

ANALOG OUTPUT

DIGITAL INPUT

DIGITAL OUTPUT

FREE ISSUE INSTRUMENT ITEMS INSTALLAED BY OTHER CONTRACTORS AND WHERE ONLY SUPERVISION/CHECKING IS IN THE SCOPE OF INSTRUMENT CONTRACTOR Contractor need to work in close co-ordination with Piping Contractor during installation of inline instrument. Contractor need to supervise and assist Piping contractor for lifting / shifting of instrument to avoid damaged during shifting. Supervison and checking of In-line instrument prior to installation and during installation for flow direction, inlet and outlet distance, Instrument mounting as per vendor installation catalogue or as per guidlines issued by tkIS- Site -in-charge.

BUTTERFLY ON/OFF VALVE

PREFABRICATED CABLE TRAYS

Handling, shifting from site-store / yard to the installation location, unpacking, erection, alignment, assembly and installation of prefabricated galvanized steel ladder type / perforated cable trays / FRP cable trays (above ground or inside concrete trenches) with all associated accessories such as bends, reducers, T-joints, fixing clamps, earthing continuity conductors, paint touchup if required, manpower, etc. - as recommended by MANUFACTURER / applicable construction documents, fixing of cable trays / associated accessories to steel supports, stenciling with paint as required and other associated work so as to ensure the completeness of installation work

Site fabrication of cable tray accessories such as elbows,bends, reducers, T-joints etc. from cable tray straight runs as per the site requirement is included in the scope.

Fabrication and installation of steel support / bracket for cable trays / accessories as per the site requirement.

Supply of all fixing hardware as per the site requirement is included in the scope.

Cable Trays Perforated (GI) and Accessories

Installation of cable tray accessories such as bends, reducers, T-joints etc. is considered in cable tray running length.

50 mm wide

100 mm wide

150 mm wide

Cable Ladders (GI) and Accessories

Installation of cable tray accessories such as bends, reducers, T-joints etc. is considered in cable tray running length.

300 mm wide

Cable Tray Covers (GI) and Accessories

50 mm wide

100 mm wide

150 mm wide

300 mm wide

Separators for Cable Ladders (GI)

300 mm / 600 mm wide

Cable Trays Perforated (FRP) and Accessories

Installation of cable tray accessories such as bends, reducers, T-joints etc. is considered in cable tray running length.

50 mm wide

100 mm wide

150 mm wide

Cable Ladders (FRP) and Accessories

Installation of cable tray accessories such as bends, reducers, T-joints etc. is considered in cable tray running length.

300 mm wide

Cable Tray Covers (FRP) and Accessories

50 mm wide

150 mm wide

300 mm wide

Separators for Cable Ladders (FRP)

300 mm / 600 mm wide

Cable Trays Perforated (Epoxy painted) and Accessories (For PORT)

Installation of cable tray accessories such as bends, reducers, T-joints etc. is considered in cable tray running length.

150 mm wide

MANPOWER SUPPLY RATES PER DAY

Note: These rates for man power are applicable only after total completion of Instrumentation Installation & Instrumentation Commissioning activities. Providing technical assistance during pre-commissioning / commissioning phase by deploying different categories of skilled personnel as listed below .The quoted man-months rates shall be inclusive of all wages, travel / accommodation expenses, including PPE’s, all tools & tackles etc. and other costs which the bidder shall be entitled to claim by way of Man-Month Rates for the services. Prior to deployment of personnel at site, Contractor shall submit the detailed CVs of such persons proposed to be posted at site to Owner for concurrence & approval. The Owner and Contractor shall jointly maintain a record of all such personnel chargeable at Man-Month Rates deployed each day which shall be used as the basis for calculating payments due to the Contractor for the services covering assistance during pre-commissioning & commissioning phase. For deployment covering part of the month, payment shall be made on pro-rata basis considering 30 days in a month.Should the performance of any of Contractor’s personnel be found unsatisfactory by Owner,the replacement of such personnel shall be carried out by Contractor immediately. The below mentioned rates for Manpower Supply shall be applicable only for work performed over and above the Instrumention works already defined as forming part of CONTRACTOR’s scope in the Tender Document / Contract. The below mentioned rates shall be applicable only if specifically agreed & approved by OWNER / CONSULTANT.

Skilled (Diploma/ Degree/ Safety Engineer / Sr. Computer Operator/ Supervisor /Rigger Operator/ Operator/ Fitter/ Welder/ Electrician/ Rigger/ Instrument technician / Foreman/ Plumber/ Mason/ Gas cutter/ etc.) (For PORT)

Semi-skilled (Assistant - Fitter/ Welder/ Electrician/ Mason /etc. ) (For PORT)

Un-skilled (Helper/ Sweeper/ Office boy/ etc. ) (For PORT)

Bidder Name

Amount in Words

Tuaman Engineering Limited

Pace Process Controls Pvt Ltd

ELMATICS ENGINEERS PVT LTD

Miraj Instrumentation Services I Pvt. Ltd.

Konstelec Engineers Limited

Miraj Instrumentation Services I Pvt. Ltd.

Pace Process Controls Pvt Ltd

ELMATICS ENGINEERS PVT LTD

Konstelec Engineers Limited