Dry Docking Repairs of PL Biju Pattnaik

Deck Side of defect list for Dry Docking of Pilot Launch Bijupattanaik

Cost for Slipway charges to be paid directly to M/s. Sadhav Offshore by PPA. NOTE: This Slipway charges will be considered for financial evaluation of this tender.

Scrapping, cleaning and grit blasting of entire hull and plating up to main deck to make bare steel surface. (standard of SA 2.5, copper grit blasting).

Painting of under water portion of the hull with 6 coats of Epoxy Paint by airless spray (2Coats primmer+2coats sealer+2 coats Anti fouling/Finish).

Scrapping, power cleaning only of engine room bilges and floor plate, steering compartment, Chain Locker, Fore peak and void spaces including frames, angles, bulkheads and foundation of main engines, Generators and all other equipment including ceiling and side walls. To paint above area with 4 coats of Epoxy Paint by airless spray (2 Coat primmer+ 2 coat Finish).

Anchors along with the chain to be lowered, cleaned, Grit blasted and painted with 2 coats of epoxy primer & 2 coats of finish paints. Joining shackles & ‘D Shackles to be opened, freed, marked and painted. Anchor chain to be changed as per PPT/IRS requirement during inspection. Bitter end connecting to be checked and if necessary strengthened.

Packing for all the weather deck doors and hatch cover for E/R room and other spaces are to be changed including renewal of channels to make it water tight. Width= 20 mm , 25 mm & 40 mm. To quote including cost of materials.

Gauging to be done by certified IRS firm for minimum 300 points.

02 no hatches (size- L-630mm, B-630mm, H-600mm) in fordard & aft deck to be cropped and renewed along with butterfly nuts and bolts. To make water tight with rubber biddings. Hatch cover to be changed as per IRS recommendation. To quote with materilas.

E/R blower flanges to be renewed with new flanges along with packing (IRS class). To quote along with material. New SS nuts, bolts, washer to be replaced.

Flanges of air vent to be renewed in both port & stbd side deck. IRS guide line to be followed.

Filling pipes on deck (P & Stbd) to be renewed (as per IRS class) with caps on top. To quote along with materials.

Engine room entrance hatch (L-1300mm, B-540mm,H-330mm) along with cover (as per IRS recommendation) to be renewed and made water tight as per IRS class. To quote with material.

Inlet base pipe connecting to forward emergency fire pump to be renewed with new pipe of same dimention and to show operational. To quote with materials.

Quick closing valves (P & Stbd) to be made operational and change with new wires as per IRS class approval.

New ladder with same specification to be fitted in forward void space with proper rigging. To qoute with materials.

Forward bollard(1 no), Aft center bollard(1 no) Aft P & Stbd (02), 1- stern center bollard, 2-aft side bollard. Specification -Schedule-80 seamless pipes with reinforce concret to be filled up inside the bollard pipes.

Packing for all the weather deck doors and hatch cover for E/R room and other spaces are to be changed (as per IRS guide line) including renewal of channels (if required) to make it water tight. Width= 20 mm , 25 mm & 40 mm. To quote including cost of materials.

Mast base to be repaired & strengthen along with GI stay wires. The base of mast to be fibered and made water proof.

To supply and install the Navigational lights as per sample (Twin fittings with AC and DC supply) with classification society approved certificate, a) 02 Nos-mast light (White) - 225 degree visibility, b) stabboard light (Green) - 112.5 degree visibility , c) 01-Nos-port light (Red) -112.5 degree visibility , d) stern light (White) - 225 degree visibility,01 No Red light-225 degree visibility and fix the same with new bases & show operational with wirings. To qoute including cost of materials & IRS class approved type.

Wipers are to be removed & renewed with new wipers and motors (IRS approved type). To quote with materials and fittings.

03 nos. of front glass to be opened and fitted back with new gasket and seelant. To make water proof. Hose test to be carried out.

Cost for Steel Renewal Steel Platings along with frames, beams, brackets and all the required fittings shall be renewed at following locations as per the normal practice of ship construction / IRS Construction Rules: (a) Hull Platings (Under Water & Above Water) (b) Main Deck Platings (c) Under Deck Bulk Heads (d) Sea Chest Platings (e) Skeg, Bilge Keel and Rudder (f) Fender Holding Plates (g) Any other steel structure as required by PPT (h) Engine room floor plates securing angles , stair case ,man hole covers. Firm to Quote above steel renewal including cost of Steel Plates per Ton Basis. M.S. Plates (Marine Grade, Shell steel only) of 12MM/10MM/8 MM thickness will be used for renewal of platings. The M.S. Plates are to be of approved type for Ship Construction ( No.IS 2062). All supporting documents of Shell steel to be submitted in Original. IACS approved welding rod to be used. Before commencement any plate renewal. certificate from manufacturer to be submitted and a physical inspection of to be carried out jointly.

To remove the ‘D’ type Rubber Fenders from in and around the Ship side, crop the top & bottom holding plates including the stiffeners. To weld new plates of 8 mm thick X 100 mm width including the triangular stiffeners at a gap of 10MM x 1 Mtr. and fit back new / old fenders in place with new SS nuts & bolts (20 mm dia X 200 mm). To quote the cost of removal & fixing of fenders including Nuts & Bolts excluding cost of Rubber Fenders & Steel Renewal.

Supply of EPDM material D-Type solid (no hallow at center) fenders of 150mm x 150 mm x 2 meter. The Original Test certificates (as per ISI standard) from the original manufacturer to be furnished.

Crackes in Korean board in wheel house to be repaired and gaps to be make-up.

Center table in wheel house to be fixed with new nuts and bolts to floor of bottom plate.

Sliding doors to be repair, including replacement and repair of running channels. To quote with materials.

02 no remort window screen to be fitted. To quote with materials.

Removal of old fibering from monkey island and new fibering 10' x 5') at same place.

Toilet flush to be repaired. Firm to quote L/S with all spares.

Supply of Nylon Tyre, Size- 7.50-15/8.25-16.(Old and used good condition tyres)

Removal of old Anodes. To supply and fitting of new Zinc Anodes fitted with MS welding arm (5.5 Kgs each) approx. with quality test certificates of manufacturer. Make- SARGAM

Supply Items

To quote for supply of following paints from OEM or its Authorized Dealers of Jotun/Orange/Sigma.

Penguard Epoxy Primer

Intershild 300 Anti Corrosive

Safe guard Universal ES Tie Coat

Sea Quantum Ultra Antifouling(Dark Red)

Top Coat Epoxy Green(Jotun)

Top Coat Epoxy White(Jotun)

Top Coat Epoxy Grey(Jotun)

Epoxy Thinner

Anti Fouling Thinner

Engine Side of defect list for Dry Docking of Pilot Launch Bijupattanaik

To remove, clean & paint the sea chests along with gratings. Sea chest area to be grit blasted & painted with 6 coats of epoxy paint. To quote including cost of materials.

Installation of Main Engine (a) Engine room hatch covers, hoods are to be removed from its base for removal of old engine and entry of new engine. (b) Both existing Port and Stbd Main engines are to be removed from their foundation and new engine to be fitted. Engine room hatch covers, hoods are to be placed with necessary renewal of plates, St. Steel nut & bolts, required Fibering work for proper sealing. (c) Necessary modification on foundation and engine room hood to be carried out as required for installation of new engine and existing schottel clutch box unit. (d) Necessary modification on St.Steel ( SS304 ) Sea water pipelines, Exhaust pipelines, battery cables etc. to be carried out as per requirement of new engine. (e) Engine flywheel to be properly aligned with existing shafting system of schottel unit and clutch box. (f) After Engines are properly aligned then foundation is to be filled up with orange choke fasting and high tensile fitted bolts as per OEM recommendation. (g) All the above work shall be carried out under the supervision of OEM Service engineer and Engineer In-Charge. (h) After installation, engines are to be tried out under supervision of OEM Service engineer. (i) Old engines are to be shifted to be Marine Workshop. PPA SCOPE Supply of new engine and its accessories and supervision of OEM Service Engineer. CONTRACTOR SCOPE Installation charge including alignment and all materials like choke fasting, steel for foundation modification, pipelines, Exhaust line, seawater lines, St. Steel nut bolts, gaskets, etc.

To remove, dismantle and overhaul the following overboard, sea chest & intermediate valves of sea water pipeline: After overhauling all the valves shall be pressure tested at 5 Kg/ sq.cm and fit back with new gasket, stainless steel nuts, bolts, joints and supporting clamps. To quote including the cost of materials.

Gate Valve – 125NB

SDNR Valve - 125NB

Gate valve - 65NB

SDNR Valve – 65NB

SL / SDNR Valve – 65NB

SL / Globe Valve – 50

SL / Globe Valve – 25

Following pipe lines in engine room, deck are to be removed, renewed with schedule 40 seamless pipes with old Flanges. All the pipe lines are to be welded along with flanges from both sides. The pipelines are to be painted inside & outside and fitted back with new joints, stainless steel nuts & bolts and supporting U- clamps where ever required. To quote Including cost of materials.

15 mm bore

25 mm bore

40 mm bore

50 mm bore

65 mm bore

75 mm bore

100 mm bore

Spindle of Isolated valves for the emergency Fire Pump to be overhauled with renewal of wheels. Quote L.S

To quote for supply & installation of a complete set of stand Air Conditioning unit including copper pipes and laggings. Make : HITACHI, Daikin, O-General 2 Ton AC, single phase, 230V. To quote Including cost of materials.

To quote for supply & installation of a complete set of Split Air Conditioning unit including copper pipes and laggings. Make : HITACHI, Daikin, O-General 1 Ton AC, single phase, 230V. To quote Including cost of materials.

To supply and fit the Navigational Lights as per sample (Twin fittings AC & DC) with classification society approved certificate a) Mast light (White) - 225 degree visibility b) Starboard light (Green) - 112.5 degree visibility c) Port light (Red) - 112.5 degree visibility d) Stern light (White) - 225 degree visibility e) Pilot on board (Red) - 360 degree visibility f) Pilot on board (white) - 360 degree visibility All lights are to be of LED type. To qoute including cost of materials.

30 watt LED ceiling lights in Pilot Cabin and Wheel House to be renewedwith necessary change in ceiling Make: Philips or Havells . To quote including cost of materials.

To quote for supply of 24 inches wiper blades

To quote for supply and fitting of (100wt) LED flood light in water tight casing Type: IP 66 grade (Make - Havells, Bajaj, CG, Philips,)

Following engine exhaust lines are to be insulated with HR lagging and GI sheet

Center Main Engine exhaust pipe (06 inch size) to be insulated with HR lagging and GI sheet cover, including renewal of SS bellow. (approximate length of pipe 02 meters). Quote Including cost of materials.

Exhaust pipe (02 inch dia) of DG exhaust to be insulated with HR lagging and GI sheet cover (approximate length 02 meters) including renewal of SS exhaust bellow. To quote including cost of materials.

Manhole covers for the Diesel tanks (E/R) to be opened, tanks to be cleaned properly. After inspection and survey all the manhole covers are to be fitted back with new GP oil resistant gaskets of 4mm thickness. Covers to be fitted back and checked for watertightness. Diesel tank size as follows:

100 mm X 1400mm X 900 mm

950 mm X 950mm X 900mm

Diesel tank Gauge Glass cocks are to be removed, Overhauled & fitted back with proper sealant, new o-rings, gaskets, gland packings, Fit new Gauge Glasses if required. To quote including cost of materials.

Sea water line strainers are to be removed and fitted back with new stainless steel strainers of 316 grade. Approximate size, 3mm thickness, 300 mm length & 220 mm dia. To quote including cost of materials.

Old bilge line strainers are to be removed and fitted back with new stainless steel strainers 316 grade. Approximate size, 3mm thickness, 200mm length & 150 mm dia.To quote including cost of materials.

Centre engine silencer pipeline are to be provided with new lagging of HR materials and GI sheet cover (approximate length 03 meters). To quote including cost of materials.

Centre engine exhaust pipeline including silencer to be renewed on deck including its base plate dia 6", length 2 meters. To quote including cost of material.

To quote for the Alternator overhauling (12.5kva,440v,60hz), re-varnishing alongwith renewal of the bearings. Insulation to be improved to 50 Mohm. Quote L.S.

Insulation test by meggar of all DC line of Battery charger cum DC light supply and replace defective cables if found. Meggering up to 01 Mohm. To quote including cost of materials.

To quote for supply of following items:

i) Alternator 24v, 55 amps (TVS) SA28

ii) Alternator 12v 35 amps (TVS)

To quote for supply and fitting of watertight deck light fittings with (9w LED bulb), Make: Havells, Bajaj, Philips, CG

To quote for supply and installation of 30 watt LED flood light fitting IP66 in Engine Room and Steering Room with necessary modifications. Make :Havells, Bajaj, Philips, CG

To quote for supply and installation of Wall mounting 12 inches fan in Wheel house and Pilot cabin. Make: Havells / bajaj / Cinni/ Usha

MAKE: SEA HORSE WINDOW WIPER WYNN MARINE LTD. Model No.: 1800-10-024-3, Volt - 24 DC, Amp - 1.6,

Wiper blade

Wiper motor complete set

Wiper arm set

Shore supply male & female socket plastic type, 63 Amp

4 Core 4 Sqmm cable (100 mtrs) Make: Finolex/ Havells/ RR/ Polycab

3 Core 4 Sqmm cable (100 mtrs) Make: Finolex/ Havells/ RR/ Polycab

2 Core 2.5 Sqmm cable (100 mtrs ) Make: Finolex/ Havells /RR / Polycab

2 Core 1.5 Sqmm cable (100 mtrs) Make: Finolex/ Havells/ RR/ Polycab

MCB 4 Pole 63 A Make: Legrand/ ABB/ Siemens/ L&T/ Schneider

MCB 3 Pole 32 A Make: Legrand/ ABB/ Siemens/ L&T/ Schneider

MCB 2 Pole 32 A Make: Legrand/ ABB/ Siemens/ L&T/ Schneider

MCB 2 Pole 16 A Make: Legrand/ ABB/ Siemens/ L&T/ Schneider

MCB 2 Pole 10 A.Make: Legrand/ ABB/ Siemens/ L&T/ Schneider

MCB 1 Pole 06 A.Make: Legrand/ ABB/ Siemens/ L&T/ Schneider)

Toggle Switch Two-way, double pole,16A.

Battery clamp Heavy duty ( +ve and -ve) pair

Supply and installation of 01 no 55 inch 4K LED smart TV (Sony/Samsung/LG) make

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