Item Rate Contract for commissioning activities for RAPP U#8 Control/ Electrical/ Mechanical components, equipment and systems and associated miscellaneous and support activities.

Amount

Material shifting (drawing from store/ deposition to store) upto 20 kg as per MIV/ MCV/ MD note/ Inspection note

Supply and Installation of PVC/ Plastic Casing capping for wires/cables

Laying or Rerouting of OFC cable

Glanding of PVC cable up to 50 mm by using Compression gland

Cleaning of control equipment/ instruments in plant site

Providing Data assistance services for office Work

Cleaning and testing of Hydrogen leak detector

Testing of Fire detector -smoke/ heat / Multi Criteria type/ etc.

Fire detector fault rectification

Repair/ replacement of Beetle/ PH sensor/ conductivity Sensor etc.

Repair/ checks of Public Address System Speakers/Field Call Station/Control Desks and Amplifier

Housekeeping of various area

Calibration of electronic Cards/ module.

Wire laying inside panel/Junction Box/Control Distribution Frame etc.

New wire termination in field pull box, JB, Panel TB, RTD, instruments, equipment etc.

LAN cable laying/ replacement/checking

LEMO connector termination/replacement/rectification

Rectification/Installation/Replacement of Self-powered Neutron Detector (SPND) in Vertical/ Horizontal Flux Unit (VFU/ HFU)

Replacement/Installation/Rectification of Ion chamber/start up counter in its assembly

Rectification/Replacement of Top/Bottom reed switch (TRS/BRS)/ limit switch/ potentiometer assembly of Shim Rod/Control Rod/Adjuster Rod drive

DNM detectors installation/ replacement/Rectification in its location

Edge preparation and welding of SS tubes by Auto tube welding machine including the supply of high purity argon gas and cerated tungsten electrode.

Allied connector soldering/ termination/ replacement up to 50 pin

Optical fiber cable splicing and joining/ Repair

Repair/ replacement and calibration of pressure gauge/temperature Gauge/ instruments air pressure regulating valve/ pressure switch/ 2 way solenoid valve/ 3 way solenoid valve etc.

Calibration of electronic Transmitter/Calibration of current to pneumatic converter/ Calibration of dew point sensor/ pH and conductivity sensor / CV positioner/ CV position transmitter/ etc.

Repair/ replacement of Magnetic level gauge, Level Indicating Gauge (LIG), diaphragm of AV/CV etc.

Junction box cleaning, wires dressing, terminal tightening, extra hole closing with rubber gromets.

Isolations or Normalizations of control valve, pump instrument, compressor instrument/ dryer instrument, damper instrument.

Rectification of RTD/ Thermocouple/Temperature sensors etc.

Ultrasonic flow measurement

Checks/ repair of DG firefighting system

Pipe/Cable Embedded Penetration (EP) testing in RB & RAB area

Fire barrier opening for work and closing after work

Excavation of asphalt road/pavement/cable trench for cable laying and refilling after installation of cable or EP in it

Assistance of skilled manpower to shift/general operation group in operational/ commissioning activities

Repair/ replacement of installed 5-way and 3 way solenoid valve

Repair/ Replacement of MCRP/LCP Hand switch assembly and checking all contacts changeover operation

Supply of Stainless Steel Seamless pipe as per ASTM A312 TP 304 (15 NB /20 NB /25 NB/40 NB /50NB upto Sch. 40)

Repair/replacement of pre- installed Time delay relay/logic relay and checking all contacts changeover operation

Punching and installation of Aluminium tags for equipment/ instrument/panel etc.

Removal of existing cable/tube tray including it's support/ other support or projections etc.

Laying of copper tubing up-to 12 mm OD which includes bending, laying, cutting & clamping.

Laying of SS tubing up-to 12 mm OD which includes bending, laying, cutting & clamping

Copper tube swaging up to 12 mm OD

SS tube swaging up to 12 mm OD

Installation of Junction/ pull boxes up to 200 mm x 150 mm x 75mm.

Installation of HSL grade anchor fasteners (M10/90) including, drilling (in concrete), core cutting, cleaning, installation, torqueing etc. as per drawing/specification at various locations (i.e. various walls, soffits, beams, columns & floors at different elevations) of RAPP-7&8.

Welding of SS to SS material for BW/NW (including Piping Component of Sch. equal to or less than 80)

Fabrication and erection of CS structure/Stand and support for instrument or panel mounting including painting etc.

Gas cylinder sampling

Repair of faulty power supply module/ SMPS for pre-installed computers and large video display monitors.

Repair/ checks of Field Multiplexing Unit (FMU).

CTM RTD installation in feeder cabinet area

Assistance of unskilled manpower to shift/general operation group in operational/ commissioning activities

Services of Autocad Operator for preparation/ conversion of documents into Autocad or required format beyond normal hours

RJ-45 Connectors fabrication for LAN connections.

Repair/ Replacement of damaged 3 way manifold of pre-installed electronic transmitters.

Replacement /Rectification of Green/Red/White/Yellow- Push Button compatible to pre-installed PBs on control and electrical panels.

Replacement of 24 V DC/ 220 V DC/ 230 V AC indication lamps compatible to installed lamps of control and electrical panels.

Supply and installation of MS/CS hardwares (Screws, Clamps, Hexagonal headed bolt, nut, lock nut & washer confirming to SA 193 Gr. B7/SA 194 Gr. 2H (Ni Zn coated etc.)

Supply and installation SS (304/316) Fasteners (Nut Bolt, Screw, clamp, etc.) as per department's specifications & requirements

Installation of PVC tube, Size: OD 10 mm x ID 8 mm, Colour: Preferably Milky white semi- Transparent, Pressure rating: minimum 100 psig

Installation of PVC tube, Size: 12 mm OD X 10 mm ID, Colour: Preferably Milky white semi-Transparent, Pressure rating: Minimum 100 psig

Providing scaffolding, handling, transportation/shifting to the location, erection, dismantling and shifting back to contractor’s stores

Removal/ Replacement of RCC trench Covers

Preventive Maintenance checks of valves OR Replacement of diaphragm in diaphragm valve (manual/actuator operated)

Supply and installation of Single Pair PEEK & MI cable in existing cable tray.

Supply and installation of Double Pair PEEK & MI cable in existing cable tray.

Supply and Installation of Thread Sealent in rolls of 10 m or more, Width of tape: 1/2" inch, Thickness: 3-3.5 mils, Density:0.5-0.6 gm/cm3, Colour: White

Installation of Portable vacuum pumps on requirement in field/ shops

Laying of new cable trays and its installation or conditioning of existing cable trays

Assistance of skilled manpower to shift/general operation group in operational/ commissioning activities beyond normal hours

Laying of 3/5/10 pair armoured cable in excavated trench/ GI pipe/ Tray at plant

Supply and installation of double compression cable gland for cables

De-watering of sumps and safe disposal to nearest storm drain.

Supply and installation of UL certified self-locking cable ties in nylon material in various Sizes upto 250 mm long (packets of 100 no minimum)for use of cable dressing.

Providing Data assistance services for office Work (Beyond Normal hours)

Printing and installation of stickers including supply of Portable sticker/label printing machine for printing (black text on self-adhesive white laminated paper) and printing of tags

Supply and Installation of ink ribbon refill case suitable for label Printing Machine at item no. 79

Placement of calibration sticker/ tested & ready to use tag/deficiency tag as per defined format.

Replacement of Gasket in Flanges

Supply of Carbon steel Seamless pipe as per ASTM A-106, Gr-B.(15 NB /20 NB /25 NB /40 NB /50NB of Sch. 40)

Assistance of unskilled manpower to shift/general operation group in operational/ commissioning activities beyond normal hours

Soldering of wires in terminals with flux

Installation of different size pipe plug, and pipe cap in SS-316 material

Closing/ plugging of extra holes of panels and JBs by rubber grommets/rubber caps of various sizes.

Application/ Replacement of Plastic sheet / plastic bags in various colours and sizes as per requirement for Protection of open field instrument/ Covering of panels form dripping water/ Packing of equipment for storage/ Preparation of work station/ Segregation and storage of consumables etc.

Field verification of pipelines, equipment and instruments as per GA/DD/PIS

Paint- tagging/ labelling/ Nomenclature of equipment/ pipelines/ Electrical and control instruments and panels etc.

System open loop water/air flushing

No load test of motors (0 to 30 kW)

No load test of motors (More than 30 KW to 100KW)

No load test of motors(More than 100 KW)

Calibration of relief valves (RVs)

Functional test of valves (AVs, CVs, EVs)

Load test of Pumps/Fans (More than 100 KW)

System/Circuit closed loop flushing

Tank calibration (upto 10000 litre Capacity)

Air Filter cleaning in ventilation duct.

Process fluid Strainer/ filter cleaning OR replacement.

Supply and installation of Pipe Repair Kit for reliable, temporary repairs of metal, plastic, and composite pipes in pack size of 2”X6’ pack

Replacement /Repair of Ventilation dampers

In-situ repair of Ventilation dampers.

Shifting of Gas cylinders

Arrangement of compressed air up to 10 kg/cm sq pressure with Portable Air compressors at different elevation for AV/ CV/ Damper operation and air flushing and cleaning with capacity up to 20 Kg/cm2.

Installation of fire detectors/field modules fixing on GI box (Size: 150x150x50mm)

Load test of Pumps/Fans (Upto 30 KW motor rating)

Load test of Pumps/Fans (More than 30 KW up to 100 kW motor rating)

Support verification of pipe and tube supports in the process pipings as per checklist

Laying of Unarmoured control cables,Size:1 pair

Laying of Unarmoured control cables,5pair/7core

Laying of control cable, unarmoured, size: 10pair/20core

Termination of wires-screwed termination /screw less cage clamp connection without lugs

Termination of wires- screwed termination with compatible copper lugs

Shifting of material

Installation (or removal) of blank

Laying of hose pipe

Services of Autocad Operator for preparation/ conversion of documents into Autocad or required format.

Welding of SS to SS material for SW/FW

Welding of CS to CS material for SW/FW

Welding of CS to CS material for BW/NW (including Piping Component of Sch. equal to or less than 80)

Welding of CS to SS material for SW/FW

Welding of CS to SS material for BW/NW (including Piping Component of Sch. equal to or less than 80)

MGR FABRICATORS PRIVATE LIMITED (BID ID -748626)

ULTRA TECH ENGINEERS (BID ID -748610)